Ivoclar Vivadent Programat CS6 User manual

Programat®CS6
Operating Instructions

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Table of Contents
List of Parts 4
Introduction 6
1 Indications 7
2 Application 9
2.1 Installation and initial start-up 9
2.1.1 Unpacking and checking the contents 9
2.1.2 Selecting the location 9
2.1.3 Initial start-up 9
2.2 Operation and configuration 14
2.2.1 Introduction to the operation 14
2.2.2 Firing programs and programming options 17
2.2.2.1 Program structure 17
2.2.2.2 Program selection 18
2.2.2.3 Starting and stopping programs / Operation indicator 18
2.2.2.4 Editing programs 19
2.2.2.5 Adjustable parameters in the program screen 22
2.2.2.6 Adjustable parameters in the Options menu 23
2.2.3 Managing programs 24
2.2.4 Advanced functions of the furnace 25
2.2.4.1 Settings 25
2.2.4.2 Information 29
2.2.4.3 Temperature calibration 31
2.2.4.4 Data backup 33
2.2.4.5 Software update 34
2.2.4.6 Diagnosis 35
2.2.4.7 Maintenance programs 38
2.2.5 Multimedia functions 40
2.2.5.1 Image display 40
2.2.5.2 MP3 player 41
2.2.5.3 Video player 42
2.2.6 Digital Shade Assistant (DSA) function 44
2.3. Practical use 48
2.3.1 Correctly loading the furnace 48
2.3.2 Firing with an Ivoclar Vivadent program 49
2.3.3 Firing using an individual program 51
3 Maintenance, Cleaning, Diagnosis 54
3.1 Monitoring and maintenance 54
3.2 Cleaning 55
3.3 Stand-by 56
4 What If... 57
4.1 Error messages 57
4.2 Technical malfunctions 62
4.3 Repairs 63
4.3.1 Changing the fuse 63
4.3.2 Emergency opening of the furnace head 63
4.4 Reset to factory settings 64
5 Safety Notes 65
6 Notes on Storage and Transportation 70
7 Technical Data 71
7.1 Applied standards 71
8 Delivery Form 72
9 CE Declaration of Conformity 73

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List of Parts
6 Furnace head air
vents
7 Warnings
8 Object tray in
cooling tray
9 Housing shell
10 Touch screen
11 Membrane-sealed keys
3 Cooling tray
2 Housing shell
air vents
17 Cover
18 Sealing surface
19 USB connections
1 Furnace head housing
4 Recessed grip
12 Attachment screw for
cooling tray
13 Firing chamber
object tray
14 Firing chamber object
tray rest
15 Heating element
16 Firing chamber
insulation
5 OSD Optical Status
Display

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20 Furnace head seal
22 Thermocouple
21 Furnace head insulation
List of Parts
31 Fan
32 Rating plate
33 Power socket
34 On/Off switch
35 Power cord
36 Ethernet connection
25 Socket for
vacuum pump
26 Vacuum pump
power cord
27 Vacuum pump fuse
28 Heater fuse
29 Vacuum hose
connection
30 Vacuum hose
23 Holder
firing tongs/tweezers
24 Attachment screw
for holder

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Dear Customer
Thank you for having purchased the Programat®CS6. It is a
state-of-the art sinter, crystallization and glaze furnace for
dental applications.
The Programat CS6 is suitable for the sintering and glazing of
zirconium oxide materials such as IPS e.max®ZirCAD as well as
the crystallization and glazing of e.g. IPS e.max CAD. The
furnace has been specifically developed for these purposes.
Inappropriate use may damage the equipment and be harmful
to personnel.
Please observe the relevant notes and read the Operating
Instructions carefully.
We hope you enjoy working with the Programat CS6.
Introduction

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1 Indications
Intended purpose
Furnace for dental restorations for the sintering and glazing of zirconium oxide materials such as IPS e.max ZirCAD as well
as for the crystallization and glazing of e.g. IPS e.max CAD.
Use
The Programat CS6 is a sintering, crystallization and glazing furnace for the dental field. It was specifically
developed for use in the dental office. The firing chamber may be heated up to max. 1560°C (2192°F) by means of a heating
element. Furthermore, the firing chamber has been designed in such a way that a vacuum may be created with a vacuum
pump. Electronic components with the corresponding software monitor and control the firing programs. Additionally, the
set and actual temperatures are continuously compared.
Use the Programat CS6 exclusively for the sintering, crystallization or glazing of dental ceramic materials. Other uses than
the ones stipulated, e.g. cooking of food, firing of other materials, etc., are contraindicated. The manufacturer does not
assume any liability for damage resulting from misuse. The user is solely responsible for any risk resulting from failure to
observe these Instructions.
Further instructions to assure proper use of the furnace:
– The instructions, regulations and notes in these Operating Instructions must be observed.
– The instructions, regulations and notes in the material's Instructions for Use must be observed.
– The furnace must be operated under the indicated environmental and operating conditions (see Chapter 6)
– The Programat CS6 must be properly maintained.
Additional information
The device has been developed solely for use in dentistry. Start-up and operation should be carried out strictly according to
the Operating Instructions. Liability cannot be accepted for damages resulting from misuse or failure to observe the
Instructions. The user is solely responsible for testing the apparatus for its suitability for any purpose not explicitly stated in
the Instructions.
Signs and symbols
The signs and symbols in these Operating Instructions facilitate the finding of important points and have the following
meanings:
Symbol Note
Observe Operating Instructions
Risks and dangers
Contraindication
Warning, hot surface (burn hazard)
Beware of hand injuries (risk of crushing)
Important information

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Warning signs and symbols on the furnace
The symbols on the furnace have the following meanings:
Symbol Note
Alternating current
Direct current
Dispose of the product according to the national legal
provisions regarding the disposal of electronic devices.
Recyclable
General warning sign. Caution when using the device. Please
read these Operating Instructions.
Warning, hot surface (burn hazard)
Beware of hand injuries (risk of crushing)
Observe the Operating Instructions
(Failure to observe the Operating Instructions may expose the
patient or operators to a risk)
Serial number
Date of manufacture
This chapter is especially important for individuals who work with the Programat CS6 or who have to carry out
maintenance or repair work. This chapter must be read and the corresponding instructions followed!
Notes on the images in the Operating Instructions
All images and illustrations in these Operating Instructions are used for exemplification and the details are not authoritative
for the construction of the furnace. They are symbols, which may slightly differ from the original, e.g. due to
simplification.
1. Indications

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2 Application
2.1 Installation and initial start-up
2.1.1 Unpacking and checking the contents
Remove the furnace components from their packaging and place them on a suitable table. Please observe the instructions
on the outer packaging.
There are no special transportation grips on the furnace. However, it can be carried by the grooves on the sides of the
furnace bottom. The furnace should be carried by two people. If this is not possible, the device should be carried with the
rear of the furnace facing the body for ergonomic reasons. The furnace must not be carried by holding on to the display or
the cooling tray. Check the delivery for completeness (see delivery form in Chapter 8) and transportation damage. If parts
are damaged or missing, contact your local Ivoclar Vivadent Service Centre.
We recommend keeping the original packaging for future service and transportation purposes.
2.1.2 Selecting the location
The device is only permitted for use in closed rooms within the specified ambient conditions (see Chapter 6).
Place the furnace on a flat non-combustible table using the rubber feet. Make sure that the furnace is not placed in the
immediate vicinity of heaters or other sources of heat. Make sure to observe a clearance between the wall and the rear of
the device as well as on the left side of at least 10cm for air circulation purposes. Furthermore, there must be sufficient
space above the furnace head so that the furnace head can open without difficulties. Also ensure that there is enough
space between the furnace and the user, as the furnace releases heat during the opening of the furnace head.
The furnace should neither be placed nor operated in areas where there is an explosion hazard.
2.1.3 Initial start-up
The start-up of the furnace is very easy and involves only few steps. Before you start, make sure that the voltage indicated
on the rating plate (32) complies with the local power supply. If this is not the case, the furnace must not be connected.
Mount the tong holder left or right on the back of the furnace.
Connections
– Power connection
Please make sure that the voltage indicated on the rating plate
complies with the local power supply. Subsequently, connect the power
cord (35) with the power socket of the furnace (33).
The device must only be operated with the supplied original power cord
or a replacement cord with the same specifications.
33
35

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– Vacuum pump connection
Connect the vacuum pump plug (26) with the vacuum pump socket (25).
We recommend using a vacuum pump from Ivoclar Vivadent, since these
pumps are especially coordinated with the furnace. If other pumps are
used, always observe and do not exceed the maximum power
consumption specified on the rating plate at the rear of the device.
Connect the vacuum hose (30) with the vacuum hose connection (29).
Do not shorten the vacuum hose!
The minimum length of the vacuum hose is 1.6 m.
– Connect the power cord with the wall socket.
– Put the On/Off switch (34) at the rear of the furnace on position I.
Please note that the furnace may require a certain acclimation
time (up to four hours) after having been transported. This is
particularly true if the furnace was exposed to substantial
temperature changes (water condensation). Switch the furnace on only after the acclimation time.
Basic settings upon initial start-up
Upon the initial start-up of the new furnace, a number of basic settings are required. These settings are saved and can be
edited in the settings menu at a later time.
Step 1:
Select the language
The first setting is the language selection. The touch buttons (display keys) can be operated by tapping the display.
Step 1 Step 2 Step 3
Select the desired language using the [Arrow up/down] buttons. Confirm the entry with the green button. By pressing
the [Continue] button, you will reach the next entry screen.
Step 2:
Select the temperature unit
Select the desired temperature unit.
By pressing the [Continue] button, you will reach the next entry screen.
2. Application
25
26
29
30
34

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Step 3:
Select the date format
Select the desired date format using the [Arrow up/down] buttons.
Confirm the entry with the green button. By pressing the [Continue] button, you will reach the next entry screen.
Step 4:
Enter the date
Set the date (day, month, year).
Confirm the entry with the green button. By pressing the [Continue] button, you will reach the next entry screen.
Step 5:
Enter the time
Set the time (hours, minutes, seconds).
Confirm the entry with the green button. By pressing the [Continue] button, you will reach the next entry screen.
The initial start-up and entry of the basic settings are now complete. The furnace will now automatically conduct a self test.
The performance of all furnace components is automatically checked.
2. Application

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Start screen and self-test
Immediately after switching on, the display shows the start screen for
a few seconds. Subsequently, the furnace conducts an automatic
self-test. The performance of all furnace components is automatically
checked.
The following functions are checked:
Function
Furnace head test
Furnace head test in progress
The furnace head test was successful.
The furnace head test failed. Please note the error message on the
display.
Heating muffle test
Heating muffle test in progress
The heating muffle test was successful.
The heating muffle test failed. Please note the error message on the
display.
Vacuum test
Vacuum test in progress
The vacuum test was successful.
The vacuum test failed. Please note the error message on the display.
The following information is displayed:
Information
Temperature calibration
UTH and MTH
Temperature calibration of the furnace is not required.
Some time has passed since the last calibration.
Conduct a calibration.
Power supply
The power supply voltage is in the acceptable range.
The power supply is outside the acceptable range.
Software version The currently installed software version is displayed.
If the self-test was successful, the home screen is displayed. If the
program recognizes a malfunction during the test, a corresponding
error message with the corresponding rectification information appears
in the display. The acoustic signal and the error message can be
acknowledged with the corresponding buttons.
2. Application

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Final assembly
Step 1:
Press the [Open furnace head] button and wait until the furnace head has reached the upper final position.
Step 3:
Place the object tray (13) on the object tray rest (14) in the firing
chamber
Step 2:
Remove the transport safety film.
Please check the surfaces for adhesive residue. Any
adhesive residue must be removed.
Step 4:
Close the furnace head using the [Close furnace head] button. The furnace is now ready for use.
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Before the first firing, the firing chamber must be dehumidified using program 7 (sintering of
IPS e.max ZirCAD MT Multi).
The furnace should be regularly switched off and on again so that the automated tests can be performed during
the self-test.
Press the [Continue] button to acknowledge the self-test.
2. Application

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2.2 Operation and configuration
2.2.1 Introduction to the operation
Control unit
The Programat CS6 is equipped with a widescreen colour display. The furnace can be intuitively operated by means of the
membrane-sealed keypad and the touch screen. The touch buttons can be actuated by slightly tapping the display with the
fingertip. Then the furnace runs the desired function.
The user interface in the display is divided into three sections:
1. Information bar (e.g. indication of the current furnace temperature, the selected program, etc.)
2. Main screen (e.g. editing firing programs, changing the settings, etc.)
3. Navigation bar (e.g. scrolling, switching to higher levels, etc.)
Description of the key functions
Key Function
Home
Switch to home screen (main menu)
Open furnace head
Close furnace head
STOP
A program in progress can be stopped by pressing the STOP key. The movement of the
furnace head can be stopped at any time by pressing STOP. The acoustic signal can be
confirmed by pressing the STOP key.
START (Start LED)
Starts the selected program. The green LED indicates that a program is active.
2. Application

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Explanation of the most important touch buttons
Button Function
Scroll left / Scroll right
With these buttons, for example, you can scroll to the next page of the home screen. As
an alternative, you can also swipe to the left or right with your finger on the display to
scroll to the next page.
Back with note
With this button, you can change to the next higher menu level. The button indicates to
which screen you change, e.g. to the home screen
Close
With this button, you can close sub-menus.
Confirm entry
This button is used to confirm an entry. If the button appears pale green, no entry has
been made yet or the value entered is not in the acceptable range.
Cancel entry
This button is used to cancel an entry. Changed values are not saved.
On/Off button
This button is used to switch functions on or off.
Parameter button
On pressing these buttons, a selection list or numeric pad appears for entering the
parameters.
Description of the numeric pad and selection list
– Numeric pad
The numeric pad enables the entering and changing of parameters, e.g. in firing
programs or set-up menus. Additionally, the currently set value is indicated, as well
as the minimum and maximum values.
An entry must be confirmed with the green button. As soon as a valid entry has
been confirmed, the numeric pad is closed. If the button appears pale green, the
value entered is not within the acceptable range.
The numeric pad can be closed with the red button, without any parameters being
changed.
– Selection list
In the selection list, the desired parameter can be selected by using the [Arrow
up/down] buttons. An entry must be confirmed with the green button. After
that, the selection list is closed.
The selection list can be closed with the red button, without any parameters being
changed.
2. Application

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Explanation of program screen
After the furnace has been switched on and the self-test has been completed, the program screen appears. Programs can
be selected, started, and edited from this screen.
The programs can be selected by pressing the [Arrow] buttons. The
main screen indicates the program number, program name and a
help text.
As an alternative, you can also swipe to the left or right with your
finger on the display to scroll to the next program.
The dots between the arrows indicate the number of pages.
The current page is marked with a light dot.
Description of the Home screen
With the Home button, you can change to the home screen. All
functions of the Programat CS6 can be selected from this screen.
By pressing a selection button, you will reach the corresponding
menu (e.g. programs, settings, calibration, etc.)
The next page of the home screen can be accessed with the [Arrow]
button, where additional functions are available.
The dots between the arrows indicate the number of pages.
The current page is marked with a light dot.
The [Parameters] button is used to switch to the program parameter
screen. Here you can edit the program parameters.
In locked Ivoclar Vivadent programs, the [Predrying]
button appears instead of the [Parameters] button.
See Chapter 2.2.2.4 for details.
Description of the speaker sounds
– After the self-test is completed
To inform the user that automatic self-test has been successfully completed, the selected melody is played.
– For error messages
Error messages are acoustically supported with the "error melody" (endless beep). The signal transmitter may be
switched off with the STOP key, while the error message still remains visible. If the error message is acknowledged with
the corresponding button, the signal transmitter is also switched off.
2. Application

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Optical Status Display (OSD)
The Optical Status Display (OSD) (12) shows the most important statuses of the furnace. The following activities are indicated:
Shade Activity
Yellow The furnace is performing the self-test or is not ready for use.
Yellow (flashing) Information, note or error message
Green The furnace is ready for use; the currently selected program can be started.
Orange Program is closing the furnace head or is in predrying mode
Red Program is heating up or is in holding time mode
Blue Program is in its cooling phase or opening the furnace head
User code
For safety reasons, a user code is required for certain settings. The user code ex factory
is as follows: 1234
The user code can be individually changed. See Chapter Settings 2.2.4.1. for details.
2.2.2 Firing programs and programming options
2.2.2.1 Program structure
The furnace offers two program types:
a. Programs for Ivoclar Vivadent materials
When the furnace is delivered ex works, the Ivoclar Vivadent programs already contain the recommended material
parameter settings and are write-protected. Consequently, it is not possible to accidentally overwrite the programs.
In case of software updates, individually changed parameters in Ivoclar Vivadent programs might be reset to the
factory settings or changed!
b. 40 free, individually adjustable programs
The programs are designed in such a way that up to three heating and two cooling stages can be set. The programs
can be individually named.
In case of software updates, individually changed parameters in free programs are NOT reset to the factory
settings or changed!
2. Application

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2.2.2.2 Program selection
After the furnace is switched on, the display first shows the program
screen and the last selected program.
The programs can be selected by pressing the [Arrow] buttons.
Step 2:
Select the program
In order to switch to an individual program, open the home screen by pressing the [Home] button. The program selection
requires only few steps:
Step 1:
Select program type
2.2.2.3 Starting and stopping programs / Operation indicator
Once the program is started by pressing START, the progress screen appears.
The following information is displayed:
– Information bar:
In the information bar in the upper margin of the display, program
name and the current furnace temperature are indicated.
– Main area:
The approximate remaining time and a program status bar are
shown in the main area.
A program can only be started if the furnace head is open.
2. Application

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2.2.2.4 Editing programs
If the [Parameters] button is pressed while the program screen is
displayed, the program parameter screen opens. Firing programs can
be edited in this screen.
For Ivoclar Vivadent programs, the write-protection must
be deactivated first, before any parameters can be
changed.
Not all Ivoclar Vivadent programs can be edited.
The following information is shown in program parameter screen:
1. Information bar:
– Program designation
– Current furnace temperature
2. Firing curve:
– Predrying
– Number of heating and cooling stages
– Holding temperature, temperature increase rate and holding time
per stage
– Temperatures for vacuum on and vacuum off
3. Program options:
In addition to the parameters shown in the firing curve, several other options are available that can be activated by pressing
the [Options] button. The icons in the grid show the activated options.
When the furnace head is open, the temperature of the thermocouple in the furnace head is indicated, not the
temperature in the firing chamber.
In the parameter view, the parameters can be changed. Up to three
heating (a) and two cooling (b) stages are available.
Editing parameters
By pressing the firing curve, you will reach the parameter view.
2. Application

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Step 2:
Enter the desired holding temperature and confirm with the
green button
The holding temperature has been successfully changed. All other
parameters shown in the firing curve can be changed / edited in the
same way.
Step 2:
A heating or cooling stage can be removed by pressing
the Recycle bin button.
Example 1: Setting the holding temperature:
Step 1:
Press the [T] button
Example 2: Changing the number of heating/cooling stages:
Step 1:
A heating or cooling stage can be added by pressing
the button [+].
Changed parameters in Ivoclar Vivadent programs are marked with a symbol.
Pressing the button [Back] will take you back to the program parameter view. Pressing the button [Back] again,
will take you to the program view.
2. Application