Ivoclar Vivadent Programat P510 G2 User manual

Programat®P510 G2
Operating Instructions
Valid from
Software V7.0

2
Declaration of conformity

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Table of Contents
List of parts 4
1. Introduction / Signs and Symbols 7
1.1 Introduction 7
1.2 Signs and symbols contained in these Operating Instructions 7
1.3 Notes regarding the Operating Instructions 7
1.4 Notes on the different voltage versions 8
1.5 Notes on the images in the Operating Instructions 8
2. Safety First 9
2.1 Indications 9
2.2 Health and safety instructions 12
3. Product description 14
3.1 General aspects 14
3.2 Hazardous areas and safety equipment 14
4. Installation and Initial Start-Up 15
4.1 Unpacking and checking the contents 15
4.2 Selecting the location 15
4.3 Assembly 16
4.4 Removing the furnace head 19
4.5 Initial start-up 19
5. Operation and Configuration 23
5.1 Introduction to the operation 23
5.2 Firing programs and programming options 26
5.3 Managing programs 38
5.4 Advanced functions of the furnace / Software update 42
5.5 Multimedia functions 56
5.6 Digital Shade Assistant (DSA) function 60
5.7 IoT function 63
6. Practical Use 64
6.1 Firing with an Ivoclar Vivadent program 64
6.2 Firing with an individual program 66
6.3 Important notes on the use of the infrared technology 68
7. Maintenance, Cleaning, Diagnosis 69
7.1 Monitoring and maintenance 69
7.2 Cleaning 70
7.3 Service note 70
7.4 Stand-by 70
7.5 Power-saving mode 70
8. What If ... 71
8.1 Error messages 71
8.2 Additional error messages 73
8.3 Technical malfunctions 74
8.4 Repair 75
8.5 Reset to factory settings 75
9. Product Specifications 77
9.1 Delivery form 77
9.2 Technical data 77
9.3 Acceptable operating conditions 78
9.4 Acceptable transportation and storage conditions 78
10. Appendix 79
10.1 Program table 79

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List of parts
7 Air vents
furnace head
8 Furnace head housing
9 Warnings
10 Touch screen
11 Keypad
12a Optical Status Display
(OSD)
13. Operating unit
fixture
14 USB connections
15 Card reader
2 Cooling tray
4 Audio ports
(in/out)
3 Housing base
16 Cover for head opening
mechanism
17 Air vents (base)
18 USB connection
19 USB interface
20 Ethernet connection
1 Screw for cooling tray
5 Speaker
6 Furnace feet
12b Progress display

5
21 Insulation
22 Firing plate
23 Firing plate holder
24 Frame plate
36 Cover for head opening
mechanism
37 Connection cover
25 QTK2 heating muffle
26 Furnace head sealing ring
28 Sealing surface
27 Infrared camera
38 Screw for connection
cover
39 Air vents rear panel
40 Heating element fuse
41 Vacuum hose connection
42 Vacuum hose
29 On/Off switch
30 Power socket
31 Power cord
List of parts
32 Rating plate
33 Vacuum pump fuse
34 Vacuum pump socket
35 Vacuum pump power cord

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45 Heater cable
46 Thermocouple cable
47 Furnace head vacuum hose
48 Plug fuse
51 Thermocouple plug
52 Thermocouple plug socket
53 Furnace head vacuum
connection
43 Furnace head mounting
44 Furnace head release
49 Heater plug
50 Heater plug socket
List of parts
60 LAN download cable 61 Programat Firing Tray Kit 2 62 Programat USB stick 63 Automatic Temperature
Checking Set 2 ATK 2
(test set)
64 Programat
wireless LAN stick

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1. Introduction / Signs and Symbols
1.1 Introduction
Dear Customer
Thank you for having purchased the Programat P510 G2. It is a state-of-the-art furnace for dental applications. The furnace
has been designed according to the latest industry standards. Inappropriate use may damage the equipment and be
harmful to personnel. Please observe the relevant safety instructions and read the Operating Instructions carefully.
Enjoy working with the P510 G2.
1.2 Signs and symbols contained in these Operating Instructions
The signs and symbols in these Operating Instructions facilitate the finding of important points and have the following
meanings:
Symbol Note
Risks and dangers
Important information
Contraindication
Burn hazard
Risk of crushing
The Operating Instructions must be read.
1.3 Notes regarding the Operating Instructions
Furnace concerned: Programat P510 G2
Target group: Dental technologists, dental professionals
These Operating Instructions facilitate the correct, safe and economical use of the Programat P510 G2 furnace. Should you
lose the Operating Instructions, extra copies can be ordered at a nominal fee from your local Ivoclar Vivadent Service
Center or downloaded from www.ivoclarvivadent.com.

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1.4 Notes on the different voltage versions
The furnace is available with different voltage versions.
– 110 – 120 V / 50 – 60 Hz
– 200 – 240 V / 50 – 60 Hz
In the Operating Instructions, the furnace is described in the 200 – 240 V voltage version.
Please note that the voltage range shown on the images (e.g. rating plate) may differ depending on the voltage version of
your furnace.
1.5 Notes on the images in the Operating Instructions
All images and illustrations in these Operating Instructions are used for exemplification and the details are not authoritative
for the construction of the furnace. They are symbols, which may slightly differ from the original, e.g. due to simplification.
1. Introduction / Signs and Symbols

9
2. Safety First
This chapter is especially important for individuals who work with the Programat P510 G2 or who have to carry
out maintenance or repair work. This chapter must be read and the corresponding instructions followed!
2.1 Indications
The Programat P510 G2 must only be used to fire dental ceramic materials and it should be used for this purpose only.
Other uses than the ones stipulated, e.g. cooking of food, firing of other materials, etc., are contraindicated. The manufac-
turer does not assume any liability for damage resulting from misuse. The user is solely responsible for any risk resulting
from failure to observe these Instructions.
Further instructions to assure proper use of the furnace:
– The instructions, regulations, and notes in these Operating Instructions must be observed.
– The instructions, regulations, and notes in the material’s Instructions for Use must be observed.
– The furnace must be operated under the indicated environmental and operating conditions (see Chapter 9.3).
– The Programat P510 G2 must be properly maintained.
Risks and dangers
The furnace head should not be removed from the furnace base as long as
the furnace head is connected by means of the cable.
Make sure that no liquids or other foreign substances enter the furnace.
Burn hazard: Never place objects in the firing chamber by hand, since there is
a burn hazard. Always use the tongs (accessories) supplied for this purpose.
Never touch the hot surface of the furnace head, as there is a burn hazard.
Do not carry the furnace by the cooling tray.

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Do not carry the furnace head by the cables, since the cables and
connections may be damaged.
The furnace head has an electric drive and must be operated by means of
the electronic controls. Never open the furnace head by hand, since the
mechanism will be damaged.
The furnace must not be operated if the quartz tube or the insulation in the firing chamber is damaged. There
is a risk of electric shock upon contact with the heating wire. Avoid damage of the insulation by contact with
the investment tongs or firing tongs.
Contraindication
Firing trays must not be placed in the area surrounding the firing plate, since
this will obstruct the closing of the furnace head.
Foreign objects must not be placed on the furnace head or the air vents.
Make sure that no liquids or other foreign objects enter the air vents, since
this may result in an electrical shock.
Never use the furnace without a firing table.
2. Safety First