Japan Radio Co. JHS-182 User manual

Automatic Identification System
JHS-182
Service Manual

.

Contents
1 Outline and installation drawing 1
1-1 NTE-182 AIS Transponder 1
1-2 NQD-4382 Junction Box 12
1-3 NCM-779 AIS controller 14
1-4 NQE-3150 Pilot plug box (Option) 17
1-5 MPBX40498 Console mounting kit for NQE-3150 (Option) 18
1-6 NQE-3182 Connection Box 19
1-7 CQD-5182 Junction Unit (Option) 28
1-8 NBD-577C Power Supply Unit (Option) 31
1-9 NCT-27 NSK Unit (Option) 33
2 Connection Diagram 34
3 Technical Description 37
3-1 NTE-182 AIS Transponder 37
3-2 NQE-3182 Connection Box 39
3-3 NCM-779 AIS Controller 40
4 Specifications and Interface 41
4-1 General 41
4-2 Envier mental condition 41
4-3 External interface 42
4-3-1 Communication ports 42
4-3-2 Supported interface sentences 43
4-4 Power Supply Unit NBD-577C (Option) 43
5 Drawing for Reference 44
6 Dismantlement Drawing 58
6-1 NTE-182 AIS Transponder 58
6-2 NCM-779 AIS Controller 59
6-3 NQE-3182 Connection Box 62
7 Initial Setting 63
7-1 Field maintenance mode and Initial setting menu 63
7-2 Sensor port setting 65
7-3 Static information setting 67
7-4 System restart 72

8 Operation check after installation 73
8-1 Self diagnosis 73
8-2 Sensor port data check 77
8-3 Sensor status check 79
8-4 UTC synchronization check 80
8-5 Transponder Transmission output check 81
8-6 System restart 83
8-7 Records for inspections for initial installation of AIS 84
9 AIS periodical inspection and maintenance 90
9-1 Periodical inspection procedure 90
9-1-1 Connection check 90
9-1-2 Operational condition check 91
9-1-3 Software version check 93
9-2 Inspection record 93
10 Service spare parts 95
10-1 Spare units for repair 95
10-2 Periodical exchange units 95
11 Trouble shooting 96
11-1 Principal symptoms, possibly causes and countermeasures 96
11-2 JHS-182 alarm list 99
Appendix
Software Update History
JD-1317-05 Information on AIS Equipment Operation at Leap Second Inserted
JD-1308-05 Information about 1W transmission function (Option)
JD-1300-04 Information about CMJ-3182 NSK UNIT (Option) for AIS
JD-1286-04 Countermeasures against improper SOG/COG of sensor status
JD-1294-04 Information about the new software of AIS

1 Outline and Installation Drawings
1-1 NTE-182 AIS Transponder
965
1270
Mass: approx. 2.6kg
Color: N9
Unit: mm
Outline Drawing of
NTE-182 AIS Trans
p
onder
1

Gland 25a (JIS F 8802)
(Dock supply)
NTE-182 AIS Transponder
Ground bolt
(Dock supply)
Ground sheet
(Attachment)
Fixing belts
(Attachment)
1500mm or less
Pole or Mast
(Dock supply)
RG-10UY
(Dock supply)
Example of reinforcement
(Dock supply)
*3
Protection sheet
(Attachment)
Rubbers (Attachment)
*4
Cautions
1. *1: Seal this section with
self-bonding tape and then wrap with
vinyl tape.
2. *2: When the cable length is 500 mm
or longer, fix it with metal belts along
the pole.
Do not apply tension to the cable
during installation of the equipment.
3. *3: Seal this section with a sealing
material made from silicon before
fixing the transponder.
4. The pole or mast must be
shock/vibration free.
5. The equipment must be installed
forward of the funnel to avoid smoke
and soot.
6. The equipment must be installed
where environmental temperature is
not higher than 55 deg. C.
7. *4: Seal the joint of N-type connector
with a sealing material made from
silicon in accordance with NTE-182
waterproofing procedures.
(If the joint ob N-type connector has
been sealed, it is not necessary to
seal.)
Installation Drawing of
NTE-182 AIS Trans
p
onder
2

NTE-182 AIS Transponder
Rubbers (Attachment)
(Dock supply)
Ground sheet
(Attachment)
1500mm or less
Pole or Mast
(Dock supply)
NQD-4382
Junction Box
Fixing belts
(Attachment)
Example of reinforcement
Protection sheet
(Attachment)
(Dock supply)
Gland 25a (JIS F 8802)
(Dock supply)
*3
*3
*3
7x2x0.75mm
2
(JIS:TTYCYS-7)
(Dock supply)
*4
Cautions
1. *1: Seal this section with self-bonding
tape and then wrap with vinyl tape.
2. *2: When the cable length is 500 mm
or longer, fix it with tie-wraps along
the pole.
Do not apply tension to the cable
during installation of the equipment.
3. *3: Seal this section with a sealing
material made from silicon before
fixing the transponder.
4. The pole or mast must be
shock/vibration free.
5. The equipment must be installed
forward of the funnel to avoid smoke
and soot.
6. The equipment must be installed
where environmental temperature is
not higher than 55 deg. C.
7. *4: Seal the joint of N-type connector
with a sealing material made from
silicon in accordance with NTE-182
waterproofing procedures.
(If the joint ob N-type connecto
r
has been sealed, it is no
t
necessary to seal.)
Installation Drawing of
NTE-182 AIS Transponder
With NQD-4382 Junction Box
Caution
When there is a gap between the
pole (or the must) and NQD-4382,
insert the attached rubber board.
Ground bolt
3

Φ101.6
(90A)
Dia.-101.6
(90A)
(50A)
Dia.-60.5
(50A)
Dia.-101.6
(90A)
A
IS Transponde
r
Steel board
(JIS G 3141)
Pole or Mast (JIS G 3141)
Steel pipe Dia.60.5 – Dia.101.6
(50A – 90A)
Dia.-
60.5
1500 mm or less
Hex head bolt for grounding (M8 x 20FE)
Don’t paint.
Reference Drawing
for AIS Transponder Installation Pole (1 of 2)
4

Hex head bolt M8 x 20FE
Dia.-60.5 (t4.2), Dia.-101.6 (t4.2), or equivalent
Note
1. Materials
Pipe: JIS standard 60.5mm dia.
(t4.2), 101.6mm dia. (t4.2), o
r
equivalent
Other plates: SPHC t5 o
r
equivalent
Screw: M8 x 20 FE hexagon
head screw
1500 or less
2. Coating: Fine particle coating
P-N9
Coating range: Whole outside
face excluding thread grooves
(Coating may be spilt over inside
the pipe.)
3. Others: Details will be decided
at meetings.
Reference Drawing
for AIS Transponder Installation Pole (2 of 2)
5

1500 or less
6
Flat surface
There is not distortion by the welding.
2. Coating: Fine particle coating
P-N9
Coating range: Whole outside
face excluding thread grooves
(Coating may be spilt over inside
the pipe.)
3. Others: Details will be decided
at meetings.
Note
1. Materials
Pipe: JIS standard 60.5mm dia.
(t4.2), 101.6mm dia. (t4.2), o
r
equivalent
Other plates: SPHC t5 o
r
equivalent
Screw: M8 x 20 FE hexagon
head screw
Dia.-60.5 (t4.2), Dia.-101.6 (t4.2) or equivalent
Hex head bolt M8 x 20FE
Reference Drawing
for AIS Transponder Installation Pole
with NQD-4382 Junction Box
A
-A

1506 or less
350 350
Ground sheet
Pole or Mast
Detail of section B
50 x 12FB
19 x 4FB
M8 x 20L
Ground bolt
PL Dia.55 x t 6
Handrail
(25A SGP)
Detail of section C
Handrail
Ground bolt
Separate it from the transponder by 45 mm
50 x 6FB
Reference Drawing for NTE-182 Transponder
Installation Support (Zinc Galvanizing)
7

Flat surface
There is not distortion by the welding.
Handrail
(25A SGP)
1506 or less
Detail of sectionA
Detail of section B
Pole or Mast
M8 x 20L
Ground bolt
Detail of section C
PL Dia.55 x t 6
Ground sheet
Handrail
Ground bolt
50 x 6FB Separate it from the transponder by 45 mm
Reference Drawing for NTE-182 Transponder
Installation Support
with NQD-4382 Junction Box (Zinc Galvanizing)
8

200
Pole or Mast
Contacting range
of the clamp
Pole or Mast
Fixing belt
Clamp
Bending
A
pprox. 0.5mm
A
IS Transponde
r
Covering tube
Pole or Mast
Clamp
Flathead screw driver
Protection sheet
Rubbers 10 x 10 x 10
A
IS Transponde
r
Ground sheet
Covering tube
Fix the AIS Transponder
with the covering tube
Hexagon nut N8
Spring washer SW8
Washer W8
Tightening Torque
Caution: Do not tighten the belt with excessive torque.
Tighten the fixing belt with approx. 2.45Nm of torque, and
leave about 0.5mm of give in the belt when tested with
your fingers.
Fixing procedure
Note: Prepare the following parts:
1 washer W8
1 spring washer SW8
1 hexagon nut N8
(1) Stick Rubbers on theAIS Transponder.
(2) Attach with Protection sheet around the pole.
(3) Adjust the length of the ground sheet to fit the pole o
r
mast, bend it, and cut it off.
(4) Open the fitting belts with a flathead screwdriver.
(5) Wind the fitting belts around the pole or mast and the
AIS Transponder.
(6) Tighten the fixing belt with torque of approx. 2.45 Nm
with a screwdriver. (See figure below)
(7) Fix the ground sheet with a washer, spring washer,
Installation Procedure for
NTE-182 AIS Transponder
9

10
A
rmo
r
clamp Tightening bracket Washer Clamp Ring Center contact Connector housingInsulator
Gasket
(rubber)
Connection Procedure of Coaxial Connector
1. Parts (N-P-10U)
2. Procedure
Working
step Shape Remarks
1
Cut the metal braid armor and insulation sheath
as shown left.
2
Ravel the braid conductor and cut the insulator as
shown left.
3
Gather up the metal braid armor and raveled braid
conductor, and insert the armor clamp, tightening
bracket, washer, gasket, and clamp, in order.
4
Fold the raveled braid as shown in the left figure, cut
them to the length of up to area A, and then stretch
them on the periphery of the clamp uniformly.
5
Dip-solder the conductor.
6
Pre-solder the inside of the center contact.
A

11
Working
step Shape Remarks
7
1. Insert the conductor while melting solder in the
center contact.
2. Be sure that no space is left between the
center contact and insulator.
3. Check the hole that solder flows between the
conductor and center contact. Be sure that
solder covers the conductor sufficiently and
does not protrude outside the center contact.
8
1. Insert the ring and the connector housing, and
then tighten the tightening bracket sufficiently.
2. Check the center contact is at the position
shown in the wiring completion diagram.
9
Measure the insulating resistance. The insulating
resistance is 10 MΩor more.
Wiring completion diagram of N-type connector
Center contact
Insulato
r

1-1 NQD-4382 Junction Box (Option)
Cable gland 10b
Cable gland 30a
Unit: mm
Mass: approx. 1.4kg
Color: 7.5BG7/2
Outline Drawing of
NQD-4382 Junction Box
12

To NTE-182 AIS Transponder
Seal this section with a sealing
material made from silicon.
Vinyl-shielded wire 7 strands and
0.45mm diameter, or equivalent
Gather and twist shielding braided wires
and solder to the vinyl-shielded wire.
Seal this section with a sealing
material made from silicon.
7x2x0.75mm
2
(JIS: TTYCYS-7)
To CQD-5182 Junction Unit TB4
in NQE-3182 Connection Box
1 24V+ 1 24V+
2 24V+ 2 24V+
3 24V+ 3 24V+
4 24V+ 4 24V+
5 24V- 5 24V-
6 24V- 6 24V-
7 24V- 7 24V-
8 24V- 8 24V-
9Rx-A 9Tx-
A
10 Rx-B 10 Tx-B
11 Tx-
A
11 Rx-
A
12 Tx-B 12 Rx-B
13 GND-ISO 13 GND-ISO
14 GND 14 GND
Terminal numbers and Names Terminal numbers
NQD-4382 CMH-4182 TB1 NQE-3182 CQD-5182 TB4
NQD-4382 Junction Box
Connection Diagram 13

1-2 NCM-779 AIS Controller
Outline Drawing of
NCM-779 AIS Controller
Unit: mm
Mass: approx. 1.0kg
Color: N4
14

Pilot Plug
Pilot Plug for Personal Pilot Unit is
available on the rear. POWER/DATA connector
A
ttached cable connects between AIS
controller and Connection Box.
Nameplate
Serial number of the equipmen
t
is
p
rinted on the
p
late.
GND
Connect the
terminal to the
Ship ground.
MAINTENANCE connector
Connector for Maintenance PC is available inside the cover.
Tx-A
Tx-B
Gnd-ISO
Rx-A
Rx-B
3
2
1
6
5
4
7
8
9
Gnd
+24V
PScont_
1
2
3
4
5
6
7
8
9
Ｐｏｗｅｒ／Ｄａｔａ
TxA(ORANGE)
TxB(YELLOW)
RxA(BLACK)
RxB(BROWN)
GND-ISO(GREEN)
+24V(RED)
GND(BLUE)
PS cont(PURPLE)
Controller
Connection
Box
7ZCJD0214A
Back View
Rear Panel Drawing of
NCM-779 AIS Controller 15

．
The dimensions of a hole in the wall
Console Mounting Kit
(1) Mounting board 1pc
(2) Screw (M4 x 8Bs) 4pcs
(3) Self-tap-screw 6pcs
．
COUNTERSINK for M3
Unit : mm
Pilot Plug
Console Mounting Kit (Option)
for NCM-779 AIS Controller
16