Javo Compact User manual

Javo ‘Compact’ Robot
Placing and Pick-up
Versie 1
JAVO B.V. ●Westeinde 4 ●2211 XP Noordwijkerhout ●Holland
© All rights reserved
The information provided herein may not be reproduced and/or published in any form, by print, photoprint,
microfilm or any other means whatsoever (electronically or mechanically) without the prior written authorisation
of JAVO B.V.
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About This Manual
1.1 General
This user manual has been written with the most possible care, and is intended for anyone
who uses the Javo ‘Compact’ placing and pick-up robots.
It describes the features, startup, and operation and other important information.
Read and understand this manual before you use the machine or do maintenance.
Javo b.v. takes no responsibility for mistakes in this manual, or for any consequences from
its use.
The Safety and Troubleshooting chapter provide tips and solutions for common problems
and other information you may need.
This chapter provides an overview of the information included, along with notation and icon
descriptions and other documentation for your reference.
1.2 Declaration of Conformity
We JAVO B.V.,
Westeinde 4,
2211 XP Noordwijkerhout,
Holland
declare completely under our own responsibility, that the product
Javo ‘Compact’ placing and pick-up robot CE-Nr:…..
To which this application applies,
is in agreement with the rules of the machine directive
89/392/EEG, including 91/368/EEG, 93/44/EEG and 93/68/EEG,98/37/EC.
JAVO B.V.
J.M. Bakker
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TRÄDGÅRDSTEKNIK AB
Helsingborgsv., Varalöv
262 96 ÄNGELHOLM

1.3 The CE-mark
The CE-mark is shown on the robot body. In
combination with the registration plate.
1.4 Type plate
A. Type name of the machine
B. Unique serial number of the machine
C. Year of building
D. Motor
E. Mains voltage
F. Maximum Mains current
G. Number of phases
H. Cycles
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1.5 Descriptions of used icons
Below is a list of the notes, cautions and warnings used throughout this guide.
They consist of an icon, followed by text in bold or italic type.
NOTE:
This icon indicates important information and tips that help you make
better use of the machine.
CAUTION:
This icon indicates information that tells you how to avoid either potential
damage to the machine.
WARNING:
This icon indicates the potential for bodily harm and tells you how to avoid
the problem..
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2 Safety
2.1 Safety precautions
Always keep hands, hair, loose clothing and/or jewellery away from moving parts of
the machine
WARNING:
Use of controls, adjustments or procedures other than those specified in this
documentation may result in exposure to shock electrical hazards and/or
mechanical hazards.
Read and follow these instructions before you connect and use the machine.
Unplug the machine:
when it is not in use
before moving the machine
before cleaning
before maintenance
changing pot size.
NOTE:
Consult supplier if the machine does not operate normally although the
operating instructions given in this manual have been followed.
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2.2 Dangerous situations
The figure below shows the emergency stops and the safety marks on the machine with
references to the potential risks.
The fork moves in a linear
system. During the process there
is a risk of injury by turning parts.
Only approach when the system
is switched out.
A Read and understand this manual before you use the machine or do
maintenance.
B Risk of injury by turning parts.
C Risk of injury by electric shock.
D Risk of injury by clamping parts.
E-F Emergency stop.
2.3 Emergency stop
There are two emergency stop buttons on the machine. They are situated on both sides of
the machine on the side panel.
The procedure to reset the machine after an emergency stop is described in paragraph 5.3.
WARNING:
Before resetting the emergency stop, make surethat the problem has
been solved and the machine is safe to start up again.
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WARNING:
Never move the machine when the
mains cord is connected to the power
supply.
2.4 Electrical protection
The motors of this machine are protected by
circuit breakers. These are located inside the
side panel box.
If one of the circuit breakers is switched
OFF, turn the black button of that circuit
breaker to restart the machine. If the circuit
breaker switches OFF again, trace the cause
of the breakdown and solve the problem.
CAUTION:
Never use the circuit breakers to turn
the machine ON and OFF.
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3 General
This machine automatically pick up or put down plant containers (pots) by moving a fork in
horizontal and vertical direction. The robot is integrated in a stationary automatic
processes.
3.1 Overview of the total machine
Conveyor
Conveyor support
Container
transportmotor
Covers and
doors. All the covers and doors of the machine are closed and secure.
CAUTION:
Always check the rotation direction of the, after the machine
has been relocated and connected to another socket.
Before Start-up
Before startup make sure that the
following points are correct.
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4 Installation
Installation of the machine must be carried out by the supplier or representatives of
the manufacturer.
Javo B.V.
Westeinde 4,
2211 XP Noordwijkerhout, Holland
Representative in USA
Javo USA Inc.
1900 Cobb Intl. Blvd., Ste. G&H
Kennesaw, GA 30152
1-800-USA-Javo
There is no information about installation inside this manual.
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TRÄDGÅRDSTEKNIK AB
Helsingborgsv., Varalöv
262 96 ÄNGELHOLM

5 Operating the machine
5.1 Instructions for use
On the machine ‘instructions for use’ stickers are present.
1 2 3 4 5
1. Manual control Vertical movement
2. Manual control Horizontal movement
3. Manual control Container transport
4. Reset Emergency stop
5. Emergency stop
A Connector for continuous electrical power
OUT
B Connector for continuous electrical power
IN
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5.2 Normal startup
On the machine one control panel is provided.
One on a flexible cord.
Make sure that the machine is in a normal
condition. (See paragraph 3.2 ‘Before start up’).
Switch ON the main switch on the front
panel.
The lamp (E) will light.
Switch ON the drill motor the compost
transport belt and the pot track with the
switches (A+B+C) on the front panel.
Press the green start button on the control
box of the machine. (paragraph 5.3).
5.3 Startup after an emergency stop
1. Make sure that the cause of the
emergency stop is solved.
2. Make sure that all doors and covers
are closed.
3. Pull out the actuated red emergency
button (B or F) to reset.
4. Press the blue reset button on the
door.
5.4 Normal stop
1. Press the black stop button (B) on the
wander lead.
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5.5 Emergency stop
1. Push the red emergency button (B)
on the left side panel or right side
panel on the machine (chapter 5.2), to
activate the emergency stop.
2. To reset the emergency stop pull the
res button an press the blue reset
button.
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