Javo Rotofill User manual

User Manual
Original document
version 2014-1-2
Rotofill
Machine nr.: …………………………………
Javo BV
PO Box 21
2210 AA Noordwijkerhout
Holland
T: [phone]
F: [phone]
[e-mail]
www.javo.eu
© All rights reserved
The information provided herein may not be reproduced and/or published in any form, by print, photo print, microfilm or any other means
whatsoever (electronically or mechanically) without the prior written authorisation of JAVO BV.

User Manual Javo Rotofill
Version 2014-1-2 1
Preface
This user manual is written for anyone working on or with the machine. Before working on or with the machine, first
read this manual.
This user manual contains important instructions / information on how to use the machine in a safe, professional
and economical way and must always be available where the machine is used.
In addition to this user manual, the mandatory rules and regulations for accident prevention and environmental
protection in the country and place of use of the machine must also be observed.
This user manual contains information on the operation of the machine with all the possible options. Use only the
information that applies to your machine. Depending on the intensity of use and customer requirements, this
machine can be equipped with various options. Contact your sales consultant.
Supplier details if not directly supplied by Javo
BV. Dealer stamp:
Javo BV is not responsible for any errors in this manual or the consequences thereof.
Javo BV is not liable for damage or consequential damage caused by operating errors, lack of expert maintenance and any use other than
described in this manual.
The liability of Javo BV also expires once modifications or additions are made without written permission of Javo BV.
This machine is suitable for process and environmental conditions as stated in section "Specifications and Tolerances" of this manual. Any
other use is not authorized by Javo BV and this allows the operator and / or its environment at risk.

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Table of contents
1Technical specifications and tolerances ......................................................................................................... 4
1.1 Type plate.......................................................................................................................................................... 4
2Safety........................................................................................................................................................... 5
2.1 Provisions .......................................................................................................................................................... 5
2.2 Safety devices on the machine ......................................................................................................................... 6
2.3 Explanation of icons and symbols..................................................................................................................... 6
3Description of the manchine ......................................................................................................................... 7
3.1 Machine overview............................................................................................................................................ 7
3.2 Outline drawing with main dimensions ............................................................................................................ 7
3.3 Options.............................................................................................................................................................. 8
3.4 Operation .......................................................................................................................................................... 8
3.5 Machine workstations....................................................................................................................................... 8
3.6 Controls............................................................................................................................................................. 9
4Transport ................................................................................................................................................... 10
5Mounting, installation and commissioning .................................................................................................. 11
5.1 Placement .......................................................................................................................................................11
5.2 Facilities to take care of by the user .............................................................................................................11
5.3 Mounting / Connecting................................................................................................................................... 11
5.4 Check rotation direction .................................................................................................................................12
5.5 Check substrate conveyor tension.................................................................................................................. 12
5.6 Check elevator chain tension.......................................................................................................................... 12
5.7 Check substrate retour chain tension.............................................................................................................13
5.8 Set substrate conveyor speed......................................................................................................................... 13
5.9 Set compactor height...................................................................................................................................... 13
5.10 Set substrate slide height................................................................................................................................14
5.11 Set brush height ..............................................................................................................................................14
5.12 Set speed tray conveyor and ground retour chain .........................................................................................14
5.13 Set vibrator......................................................................................................................................................15
5.14 Set substrate deflectors at the elevator .........................................................................................................15
6Operation................................................................................................................................................... 16
6.1 Start.................................................................................................................................................................16
6.2 Stop ................................................................................................................................................................. 16
6.3 Emergency stop.............................................................................................................................................. 16
7Maintenance .............................................................................................................................................. 17
7.1 Required tools and equipment .......................................................................................................................17
7.2 Preventive Maintenance.................................................................................................................................17
7.3 Substrate retour chain cleaning......................................................................................................................18
7.4 Elevator cleaning............................................................................................................................................. 18

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7.5 Test safety circuit ............................................................................................................................................ 18
7.6 Greasing bearings conveyor............................................................................................................................ 18
7.7 Fault list........................................................................................................................................................... 19
7.8 Drawings and schemes....................................................................................................................................19
7.9 Spare parts ...................................................................................................................................................... 20
7.10 JavoNet............................................................................................................................................................ 20
7.11 Customer support and advice.........................................................................................................................20
8Disposal of machine or machine parts ......................................................................................................... 20
9EG-conformity statement............................................................................................................................ 21

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1Technical specifications and tolerances
This machine is intended to be used for filling trays automatically with substrate only. This machine is meant for
processing trays, substrate and other materials that are described in this manual only. Detailed operation of the
machine is described in section "Operation".
This machine may be used only within the limits for specifications and tolerances of the order, on the
assembly drawing and indicated in this manual. If the machine is used outside these specifications, Javo BV
can not take responsibility for this machine.
This machine is intended for products as agreed in the order confirmation only. To ensure the proper
operation of this machine, only products with specifications and tolerances as specified in the order may be
used.
Do not use the machine for purposes other than the intended purpose of Javo BV. This can lead to damage
and danger to the operator and its environment.
This machine is CE marked. When placing multiple machines in one line, the entire line must be properly CE
marked before using this machine. Untill proper CE Marking of the line is carried out, commissioning of this
machine is prohibited.
Specifications
Voltage
400Volt 50Hz 3~+N+ PE
Machine connection
16A 5pole
Power consumption
2,05kW (3kW max.)
Weight
±850kg
Height conveyor
945mm
Work direction
Right-hand version: The tray moves from left to right as
seen from the bucket.
Left-hand version: The tray moves from right to left as
seen from the bucket.
Max. speed
563 m. p/h (depending on the tray type)
Min. speed
113 m. p/h (depending on the tray type)
Minimum passage height
30mm
Maximum passage height
140mm
Maximum tray width
400mm
Content substrate bin
845 Litre
Drive conveyor
Friction variator
Vibrator under tray belt
Directly driven by motor (as of February '10)
Year of construction
See type plate
Type product
As agreed in the order confirmation.
1.1 Type plate
The type plate is placed onto the main cabinet door.
Website: www.javo.se
E-Mail : [email protected]

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2Safety
This machine is built according the state of the art technique and the accredited safety regulations. Despite
this, the body and life from the user or third parties can be in danger when using it. There could also arise
damage to the machine or other goods when using it.
This machine is CE marked. When placing multiple machines in one line, the entire line must be properly CE
marked before using this machine. Untill proper CE Marking of the line is carried out, commissioning of this
machine is prohibited.
2.1 Provisions
1. Operation and maintenance of this machine must be performed by qualified personnel in compliance with
warnings on the machine and in accordance with the user manual. Keep children and other (unauthorized)
persons away while using machine.
2. This machine is suitable for process and environmental conditions as stated in section "Specifications and
Tolerances" of this manual only. Any other use is not authorized by Javo BV and this allows the operator and /
or the environment at risk.
3. It is prohibited to modify this machine, without prior written approval of Javo BV.
4. Thermal fuses and torque limiters may not be set different upon delivery of the new machine. The thermal
circuit breakers should never be used to turn on / off the machine.
5. This machine should be installed so that there is sufficient space remaining for providing safe instructions and /
or performing maintenance and / or inspections. Put the brakes on the castors before the machine is turned on.
6. Keep the work area clean and well lit. Cluttered or dark areas invite accidents.
7. This machine is not suitable to be used outside. Electrical components are only splashproof. Keep the machine
away from rain and moisture. When using the machine in a humid environment is unavoidable, you should use
an RCD.
8. Keep hands, hair, loose clothing and / or jewelry away from moving parts of the machine. Wear appropriate
clothing without loose parts. Wear non-slip work shoes.
9. As long as the machine is on, no connection or safety devices may be removed. The machine may only be used
when all protective devices and safety-related facilities are available and ready for use.
10. Do not stand on the machine when it is operating.
11. Never move the machine if the power cable and / or pneumatic supply is still connected.
12. Prescribed checks and maintenance in the user manual must be observed.
13. Allow the machine to be serviced and repaired by qualified personell only with original replacement parts.
14. In addition to the user manual, generally applicable statutory and other regulations regarding accident
prevention and environmental protection have to be respected. This is also referred to handling of personal
protective equipment.
15. Inform operating personnel before start maintenance. Interrupt if possible the power (mains), before start
machine investigation or maintenance by turning off the main switch and locking the main switch. Pull the plug
from the wall socket.
a. As work must be done with power supply (mains) voltage on the machine, then arrange an
additional person who can operate the emergency stop.
16. When a machine part is damaged or not working in the prescribed manner, the work must be interrupted
immediately. Resumption allowed only when the machine part is repaired or replaced and checked. Consult
your dealer if the machine is not functioning properly.
17. Machine and / or parts must be disposed in accordance with local laws and regulations.

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2.2 Safety devices on the machine
Caps and doors are screening moving parts. Always place back caps and close doors before the machine is
turned on. Caps and doors should remain closed while operating the machine.
The motors of the machine are protected against overload by thermal switches. These switches are located in the
control box.
2.3 Explanation of icons and symbols
Pictogram
Meaning
Read and understand this manual before using the machine and / or performing maintenance.
Remove Power (mains).
Wear during all work on or with the machine safety shoes and safety glasses.
Wear during cleaning and maintenance work on this machine also safety gloves and protective
clothing.
Warning.
Important points and / or instructions regarding safety and / or injury prevention are marked with
this warning sign.
Dangerous electrical voltage.
Dangerous electrical voltage present.
Risk of crushing.
Danger of moving or rotating parts.
It is forbidden to wear Loose clothing, long hair and / or jewelry nearby moving parts of the
machine.
Trespassing.
Do not rinse control cabinet
Danger of moisture in the cabinet when it is rinsed with water.
Symbols that may be present on this machine
Drill
Direction of movement
Speed ground feeder
(curved)
Speed ground feeder
(straight)
Elevator standard
Elevator SE
Pot
Tray belt Rotofill
Speed pot belt (curved)
Speed pot belt (straight)
Brush disc Rotofill
Rotor Rotofill

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3Description of the manchine
3.1 Machine overview
A. Substrate bin
B. Elevator *
C. Exit trays *
D. Entrance trays
E. Brush disc unit*
F. Substrate retour chain
* Moving parts of the machine are protected by
hoods and doors when the machine was delivered.
3.2 Outline drawing with main dimensions
460
2415
(drawing is a right-hand version of the machine).

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3.3 Options
Depending on the intensity of use and customer requirements, this machine can be equipped with various options.
Contact your sales consultant.
Options
Code
Specifications
4 meter 5x1.5 cable incl. 16A plug
900965
Continuous socket
900966
Nonstandard
Switched Socket
1x 16A 5 pole
Substrate bin 1400x1400
212-264
753 Litre (t.b.v. original bin)
Tray guide 1 side
RFO1
2x bracket, 1x guide
Tray guide 2 sides
RFO2
4x bracket, 2x guide
Press on role
Instead of rotor above the tray
Height increasing set for tray throughput
RFOT
Height transit 200mm (80mm minimum height)
Variator on conveyor
212-130 E
Minimum speed of 0 m/sec possible
Stainless steel slide plate
212-142
Air wheels incl. triangle back
SU1ZL
Wheels protrude outside the machine
Air wheels front
SU1L
Conveyor suspension
212-154
Is adjustable in width to 400mm
Substrate slide in substrate stock
212-270
Stainless steel substrate retour chain
212-001481
Stainless steel with 10 pushers
Options:
Transport conveyor
3.4 Operation
The process of the machine begins at the soil bin, which is filled with substrate. Substrate is transported with the
substrate conveyor to the elevator. The elevator transports substrate to the rotor.
The rotor divides substrate evenly over the full width of the tray, in the cells of the tray. An equal amount of
substrate is divided in all the tray cells.
A vibrator is mounted under the conveyor. As a result, the substrate in the tray is divided more evenly. The
remaining substrate is returned through the ground retour chain.
The filled tray is transported and passes a substrate slide. At the substrate slide, the excess substrate is removed
from the tray. The tray is then evenly leveled by the brush unit.
The machine is equipped with wheels, which makes the machine easy to move.
3.5 Machine workstations
This machine has two operator places; at the conveyor belt, both the inlet and the outlet on the side of the substrate
bin.

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3.6 Controls
The motor is controlled with the control panel. This control panel is flexible around
the machine to be used by means of a cable. The control panel consists of the
following buttons;
A. Start button
B. Stop button
At the electrical cabinet of the machine, these buttons and
connectors are placed:
A. Compactor off / on
B. Belt off / on
C. Brush off / on
D. Elevator off / on
E. Vibrator off / on
F. Stopped error
G. Reset reset
H. Main switch
The machine is equipped with emergency stop buttons:
I. Emergency stop button
H
I