Javo Plus User manual

User Manual
Original document
version 2015-1
Plus/Plus Extra Potmachine
Machine nr.: ……………………………………
Javo BV
PO Box 21
2210 AA Noordwijkerhout
Holland
T: [phone]
F: [phone]
[e-mail]
www.javo.eu
© All rights reserved
The information provided herein may not be reproduced and/or published in any form, by print, photo print, microfilm or any other means
whatsoever (electronically or mechanically) without the prior written authorisation of JAVO BV.

User Manual Javo Plus en Plus Extra Potmachine
Version 2015-1 1
Preface
This user manual is written for anyone working on or with the machine. Before working on or with the machine, first
read this manual.
This user manual contains important instructions / information on how to use the machine in a safe, professional
and economical way and must always be available where the machine is used.
In addition to this user manual, the mandatory rules and regulations for accident prevention and environmental
protection in the country and place of use of the machine must also be observed.
This user manual contains information on the operation of the machine with all the possible options. Use only the
information that applies to your machine. Depending on the intensity of use and customer requirements, this
machine can be equipped with various options. Contact your sales consultant.
Supplier details if not directly supplied by Javo
BV. Dealer stamp:
Javo BV is not responsible for any errors in this manual or the consequences thereof.
Javo BV is not liable for damage or consequential damage caused by operating errors, lack of expert maintenance and any use other than
described in this manual.
The liability of Javo BV also expires once modifications or additions are made without written permission of Javo BV.
This machine is suitable for process and environmental conditions as stated in section "Specifications and Tolerances" of this manual. Any
other use is not authorized by Javo BV and this allows the operator and / or its environment at risk.

User Manual Javo Plus en Plus Extra Potmachine
Version 2015-1 2
Table of contents
1Technical specifications and tolerances .........................................................................................................4
1.1 Type plate.......................................................................................................................................................... 4
2Safety...........................................................................................................................................................5
2.1 Provisions .......................................................................................................................................................... 5
2.2 Safety devices on the machine ......................................................................................................................... 6
2.3 Explanation of icons and symbols..................................................................................................................... 6
3Description of the machine ...........................................................................................................................7
3.1 Machine overview............................................................................................................................................. 7
3.2 Outline drawing with main dimensions ............................................................................................................ 8
3.3 Options.............................................................................................................................................................. 9
3.4 Operation .......................................................................................................................................................... 9
3.5 Machine workstations....................................................................................................................................... 9
3.6 Controls........................................................................................................................................................... 10
4Transport ................................................................................................................................................... 11
5Mounting, installation and commissioning .................................................................................................. 12
5.1 Placement .......................................................................................................................................................12
5.2 Facilities to take care of by the user .............................................................................................................12
5.3 Mounting / Connecting ................................................................................................................................... 12
5.4 Check elevator rotation direction ...................................................................................................................12
5.5 Check drill rotation direction ..........................................................................................................................13
5.6 Check substrate conveyor tension.................................................................................................................. 13
5.7 Check elevator belt tension ............................................................................................................................13
5.8 Set elevator and pottrack speed..................................................................................................................... 14
5.9 Set brush height .............................................................................................................................................. 14
5.10 Set substrate slide height................................................................................................................................14
5.11 Set pottrack dimensions Plus.......................................................................................................................... 15
5.12 Set pottrack dimensions Plus X....................................................................................................................... 15
5.13 Set drill size .....................................................................................................................................................16
5.14 Set drill cover height ....................................................................................................................................... 17
5.15 Set substrate valve.......................................................................................................................................... 17
5.16 Moving the expiration conveyor (option for Plus).......................................................................................... 18
6Operation................................................................................................................................................... 19
6.1 Start.................................................................................................................................................................19
6.2 Stop ................................................................................................................................................................. 19
6.3 Emergency stop.............................................................................................................................................. 19
7Maintenance .............................................................................................................................................. 20
7.1 Required tools and equipment ....................................................................................................................... 20
7.2 Preventive Maintenance................................................................................................................................. 20

User Manual Javo Plus en Plus Extra Potmachine
Version 2015-1 3
7.3 Empty substrate bin ........................................................................................................................................ 21
7.4 Lubricate drill unit...........................................................................................................................................21
7.5 Elevator Blades Cleaning................................................................................................................................. 22
7.6 Test safety circuit ............................................................................................................................................22
7.7 Fault list........................................................................................................................................................... 22
7.8 Adjust substrate conveyor to larger stroke ....................................................................................................23
7.9 Drawings and schemes.................................................................................................................................... 24
7.10 Spare parts ...................................................................................................................................................... 24
7.11 JavoNet............................................................................................................................................................ 24
7.12 Customer support and advice......................................................................................................................... 24
8Disposal of machine or machine parts ......................................................................................................... 24
9EG-conformity statement............................................................................................................................ 25

User Manual Javo Plus en Plus Extra Potmachine
Version 2015-1 4
1Technical specifications and tolerances
This machine is intended to be used for filling pots automatically with substrate only. The filled pots are then
provided with a drill hole, in which a plant can be placed at the exit conveyor. This machine is meant for processing
pots, substrate and other materials that are described in this manual only. Detailed operation of the machine is
described in section "Operation".
This machine may be used only within the limits for specifications and tolerances of the order, on the
assembly drawing and indicated in this manual. If the machine is used outside these specifications, Javo BV
cannot take responsibility for this machine.
This machine is intended for products as agreed in the order confirmation only. To ensure the proper
operation of this machine, only products with specifications and tolerances as specified in the order may be
used.
Do not use the machine for purposes other than the intended purpose of Javo BV. This can lead to damage
and danger to the operator and its environment.
This machine is CE marked. When placing multiple machines in one line, the entire line must be properly CE
marked before using this machine. Untill proper CE Marking of the line is carried out, commissioning of this
machine is prohibited.
Specifications
Voltage
400Volt 50Hz 3~+N+ PE / 220Volt 60Hz
Machine connection
16A 5pole
Power consumption
3 kW
Switched socket
1x 16A 5 pole
Weight
Plus: ±1200 kg, Plus Extra: ±2000 kg
Height conveyor
Plus: 820 mm, Plus Extra: 790 mm
Max. speed
Plus: 3840 pots/hour (60Hz), Plus Extra: 1500/63 15/45 ±475 pots/hour
(60Hz)
Min. speed
Plus: 780 pots/hour (13 Hz), Plus Extra: 1500/63 15/45 ±250 pots/hour (13Hz)
Minimum pot diameter
Plus: 9 cm, Plus Extra: ±19cm
Maximum pot diameter
Plus: 23 cm, Plus Extra: ±38cm* (dependent on pot type)
Number of potholders
Plus: 16, Plus Extra: 14
Content substrate bin
1100 Litre (1,1 m³)
1000 revolutions drill motor (motor
axis 24mm)
Plus Extra
Drillbush (motor shaft size 19 mm)
Plus: Drill shaft 14 mm (up to drill 15 cm)
Operation
Loose controls with stop/start/e-stop/reset.
Inverter elevator
Standard (controlled on electrical cabinet)
Inverter pottrack
Standard (controlled on electrical cabinet)
Year of construction
See type plate
Type product
As agreed in the order confirmation.
Air (optional)
6 Bar; 250 nL/min.
1.1 Type plate
The type plate is placed onto the main cabinet door.
Website: www.javo.se
E-Mail: [email protected]

User Manual Javo Plus en Plus Extra Potmachine
Version 2015-1 5
2Safety
This machine is built according the state of the art technique and the accredited safety regulations. Despite
this, the body and life from the user or third parties can be in danger when using it. There could also arise
damage to the machine or other goods when using it.
This machine is CE marked. When placing multiple machines in one line, the entire line must be properly CE
marked before using this machine. Until proper CE Marking of the line is carried out, commissioning of this
machine is prohibited.
2.1 Provisions
1. Operation and maintenance of this machine must be performed by qualified personnel in compliance with
warnings on the machine and in accordance with the user manual. Keep children and other (unauthorized)
persons away while using machine.
2. This machine is suitable for process and environmental conditions as stated in section "Specifications and
Tolerances" of this manual only. Any other use is not authorized by Javo BV and this allows the operator and /
or the environment at risk.
3. It is prohibited to modify this machine, without prior written approval of Javo BV.
4. Thermal fuses and torque limiters may not be set different upon delivery of the new machine. The thermal
circuit breakers should never be used to turn on / off the machine.
5. This machine should be installed so that there is sufficient space remaining for providing safe instructions and /
or performing maintenance and / or inspections. Put the brakes on the castors before the machine is turned on.
6. Keep the work area clean and well lit. Cluttered or dark areas invite accidents.
7. This machine is not suitable to be used outside. Electrical components are only splash proof. Keep the machine
away from rain and moisture. When using the machine in a humid environment is unavoidable, you should use
an RCD.
8. Keep hands, hair, loose clothing and / or jewellery away from moving parts of the machine. Wear appropriate
clothing without loose parts. Wear non-slip work shoes.
9. As long as the machine is on, no connection or safety devices may be removed. The machine may only be used
when all protective devices and safety-related facilities are available and ready for use.
10. Do not stand on the machine when it is operating.
11. Never move the machine if the power cable and / or pneumatic supply is still connected.
12. Prescribed checks and maintenance in the user manual must be observed.
13. Allow the machine to be serviced and repaired by qualified personnel only with original replacement parts.
14. In addition to the user manual, generally applicable statutory and other regulations regarding accident
prevention and environmental protection have to be respected. This is also referred to handling of personal
protective equipment.
15. Inform operating personnel before start maintenance. Interrupt if possible the power (mains), before start
machine investigation or maintenance by turning off the main switch and locking the main switch. Pull the plug
from the wall socket.
a. As work must be done with power supply (mains) voltage on the machine, then arrange an
additional person who can operate the emergency stop.
16. When a machine part is damaged or not working in the prescribed manner, the work must be interrupted
immediately. Resumption allowed only when the machine part is repaired or replaced and checked. Consult
your dealer if the machine is not functioning properly.
17. Machine and / or parts must be disposed in accordance with local laws and regulations.

User Manual Javo Plus en Plus Extra Potmachine
Version 2015-1 6
2.2 Safety devices on the machine
Caps and doors are screening moving parts. Always place back caps and close doors before the machine is
turned on. Caps and doors should remain closed while operating the machine.
The motors of the machine are protected against overload by thermal switches. These switches are located in the
control box.
2.3 Explanation of icons and symbols
Pictogram
Meaning
Read and understand this manual before using the machine and / or performing maintenance.
Remove Power (mains).
Wear during all work on or with the machine safety shoes and safety glasses.
Wear during cleaning and maintenance work on this machine also safety gloves and protective
clothing.
Warning.
Important points and / or instructions regarding safety and / or injury prevention are marked with
this warning sign.
Dangerous electrical voltage.
Dangerous electrical voltage present.
Risk of crushing.
Danger of moving or rotating parts.
It is forbidden to wear Loose clothing, long hair and / or jewellery nearby moving parts of the
machine.
Trespassing.
Do not rinse control cabinet
Danger of moisture in the cabinet when it is rinsed with water.
Symbols that may be present on this machine
Drill
Direction of movement
Speed ground feeder
(curved)
Speed ground feeder
(straight)
Speed pot belt (curved)
Speed pot belt (straight)
Brush disc Rotofill
Tray belt Rotofill
Rotor Rotofill

User Manual Javo Plus en Plus Extra Potmachine
Version 2015-1 7
3Description of the machine
3.1 Machine overview
Plus:
A. Substrate bin
B. Elevator
C. Drill
D. Pottrack
E. Pot erector (optional)
F. Conveyor (optional)
Plus Extra:
A. Substrate bin
B. Elevator
C. Drill
D. Pottrack
E. Pot erector (optional)
F. Conveyor (optional)
A
B
C
D
E
F
A
B
C
D
E
F

User Manual Javo Plus en Plus Extra Potmachine
Version 2015-1 8
3.2 Outline drawing with main dimensions
Plus:
Plus Extra:
LXWXH=4950x2400x2250 mm
1600
2000
4200

User Manual Javo Plus en Plus Extra Potmachine
Version 2015-1 9
3.3 Options
Depending on the intensity of use and customer requirements, this machine can be equipped with various options.
Contact your sales consultant.
Options
Code
Specifications
4 meter 5x1.5 cable incl. 16A plug
900965
Continuous socket
900966
Nonstandard
Substrate bin increasement
223-150
1600 Litre extra (1,6m³) (1800x1660x600)
Pneumatic tires
SU-1L
Plus only
Pneumatic tires set incl. triangle
223-180
Wheels outside the machine
Pot double next to each other*
PLUSD
Plus only. Footplates + pot seperators Max
measurement: 2x11cm
Roller with motor
223-500-01-02
With inverter
Rotating brush in front of drill
BM 223
Plus only.
Rotating brush after drill
BM 201
Height expiration conveyor
820mm up to 965mm (ex works)
Mechanical expiration
AFLM1
All positions possible**
Drill bushing (motor axis 24mm)
201-405-P2
Plus Extra only. Drill axis 19mm (from drill 16cm)
Drill rod spacers
201-423
Plus Extra only. Necessary from drill diameter 16cm
Large drill cap
204-5032
Plus Extra only. Necessary from drill diameter 16cm
1.390 rpm drill motor (motor axis 19mm)
Plus Extra only.
Drill bushing (motor axis 19mm)
Plus Extra only. Drill axis 19mm (from drill 16cm)
Drill bushing (motor axis 19mm)
Plus Extra only. Drill axis 14mm (up to drill 15cm)
* Double drilling impossible. Insertion possible.
** If the rod under the pottrack is adjusted. The orbital rail needs to be divided (Plus only, Plus Extra only
pneumatic).
3.4 Operation
The process of the machine starts with the substrate bin, which is filled with substrate. By using the substrate
conveyor belt and return belt, the substrate is transferred to the elevator.
The elevator takes over the substrate and transfers it into pots, which have been placed on the pottrack. The
pottrack is adjustable in height and width so that it is applicable to different pot sizes.
The pottrack move the pots to the drill which makes holes in the ground. The hole depth and diameter are
adjustable. After making a drill hole, the pots are transferred over the pottrack to a conveyor belt.
The machine is equipped with wheels, which makes the machine easy to move.
3.5 Machine workstations
This machine has operator places at the pottrack and conveyor belt.