Jay-Lor D0824 User manual

OWNER MANUAL
D0824
D0924
D1026
0208_Jaylor_ManuaL_Cover_Dump_V1.indd 1 2016-03-17 5:39 PM

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Table of Contents
1. Introduction ................................................................................................................................. 3
2. Policy Statement ......................................................................................................................... 4
3. Owner/Operator’s Responsibility .............................................................................................. 4
4. Contact Information .................................................................................................................... 4
5. Limited Warranty......................................................................................................................... 5
6. Serial Number Location.............................................................................................................. 6
7. Customer Reference Information .............................................................................................. 6
8. Safety ........................................................................................................................................... 7
Safety Alert Symbol ............................................................................................................... 78.1
Understand Signal Words...................................................................................................... 78.2
Safety Guidelines................................................................................................................... 78.3
General Safety ....................................................................................................................... 88.4
Operating Safety .................................................................................................................... 88.5
Maintenance and Repair Safety ............................................................................................ 98.6
Hydraulic Safety..................................................................................................................... 98.7
Tire Safety............................................................................................................................ 108.8
Transport Safety .................................................................................................................. 108.9
Storage Safety ..................................................................................................................... 118.10
Safety Signs......................................................................................................................... 118.11
9. Safety Sign-Off Form ................................................................................................................ 12
10. Safety Sign Locations .............................................................................................................. 13
Safety Sign Decal Locations................................................................................................ 1310.1
How to Install Safety Signs .................................................................................................. 1510.2
11. Operation Overview .................................................................................................................. 16
12. Machine Components............................................................................................................... 16
13. Equipment Matching specifications........................................................................................ 17
Horsepower.......................................................................................................................... 1713.1
Hydraulic System ................................................................................................................. 1713.2
Hitch / Tow Vehicle Load Capacity...................................................................................... 1713.3
14. Attaching/Unhooking................................................................................................................ 18
15. Pre-Operation Checklist ........................................................................................................... 19
16. Field operation .......................................................................................................................... 20
General ................................................................................................................................ 2016.1
Loading Procedure .............................................................................................................. 2016.2
Unloading Procedure ........................................................................................................... 2116.3
17. Transporting .............................................................................................................................. 21
18. Storage....................................................................................................................................... 22
19. Troubleshooting........................................................................................................................ 23
20. Standard Model Specifications................................................................................................ 24
D0824 .................................................................................................................................. 2420.1
D0924 .................................................................................................................................. 2520.2
D1026 .................................................................................................................................. 2620.3

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21. Maintenance and Service Information ....................................................................................27
Maintenance Safety .............................................................................................................2721.1
Bolt Torque...........................................................................................................................2821.2
Greasing...............................................................................................................................2921.3
Hub Maintenance .................................................................................................................3221.4
Brake Maintenance ..............................................................................................................3321.5
Tire Maintenance .................................................................................................................3421.6
22. Maintenance and Service Records..........................................................................................35
Table of Figures
Figure 1 - Operator Orientation ............................................................................................................3
Figure 2 - Serial Number Location .......................................................................................................6
Figure 3 - Dump Wagon Safety Sign Locations................................................................................13
Figure 4 - ‘Warning’ High Pressure Fluid Hazard .............................................................................14
Figure 5 - ‘Warning’ Pinch Point Hazard............................................................................................14
Figure 6 - ‘Warning’ General Warning................................................................................................15
Figure 7 - ‘Important’ Grease Point ....................................................................................................15
Figure 8 - ‘Warning’ Slow Moving Vehicle.........................................................................................15
Figure 9 - Dump Wagon Components................................................................................................16
Figure 10 - Imperial Bolt Specifications.............................................................................................28
Figure 11 - Metric Bolt Specifications................................................................................................28
Figure 12 - Dump Box Grease Points.................................................................................................29
Figure 13 - Chassis Grease Points.....................................................................................................30
Figure 14 - Axle Grease Points ...........................................................................................................31
Figure 15 - Oil-filled Hub......................................................................................................................32
Figure 16 - Manually Slack-Adjusted Brakes ....................................................................................33

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1. INTRODUCTION
Congratulations on your choice of a Jaylor dump wagon to complement your operation. Safe, efficient
and trouble-free operation of your dump wagon requires that you and anyone else who will be
operating or maintaining the machine reads and understands the safety, operating, maintenance and
troubleshooting information contained within this manual.
Keep this manual readily available for reference and be sure to pass it on to new operators or owners.
Contact your nearest Jaylor dealer or distributor if you need assistance or information.
OPERATOR ORIENTATION - The directions left, right, front, and rear, as mentioned throughout the
manual, are as seen from the towing vehicle driver’s seat and facing forward.
Figure 1 - Operator Orientation
Front
Rear
Right
Left

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2. POLICY STATEMENT
It is the policy of Jaylor to improve its products where it is possible and practical to do so. Jaylor
reserves the right to make changes or improvements in design and construction at any time, without
incurring the obligation to make these changes on previously manufactured units.
3. OWNER/OPERATOR’S RESPONSIBILITY
It is the Owner/Operator’s responsibility to read the Owner Manual, to operate, lubricate, maintain,
and store the product in accordance with all instructions and safety procedures. Failure of the
Owner/Operator to read the Owner Manual is a misuse of this equipment.
Like all mechanical products, Jaylor products will require cleaning and upkeep. It is the
Owner/Operator’s responsibility to inspect the product and to have any part(s) and/or assemblies
repaired or replaced when continued operation would cause damage or excessive wear to other
components or cause a safety hazard.
It is the Owner/Operator’s responsibility to deliver the product to the authorized Jaylor Dealer or
Distributor, from whom it was purchased, for service or replacement of defective parts which are
covered by warranty. Repairs to be submitted for warranty consideration must be made within thirty
(30) days of the failure. It is the Owner/Operator’s responsibility to cover any cost incurred by the
Dealer for traveling to the site or hauling the product for the purpose of performing a warranty
obligation or inspection.
4. CONTACT INFORMATION
Contact Jaylor at:
071213 10th Line
East Garafraxa, ON
Canada
L9W 6Z9
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]
On the web: www.jaylor.com

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5. LIMITED WARRANTY
Jaylor (the Seller) warrants the articles and units sold to be free from defects in material and
workmanship and to conform to applicable specifications. These express warranties are the sole
warranties of the Seller, and any other warranties, express, implied in law or implied in fact, are hereby
specifically excluded. Refer to the Owner Manual content for any applicable warranties expressed
otherwise.
The Seller’s sole obligation under its warranties will be, at its option, to repair or replace any article or
part thereof which is proved to be other than warranted. Obligation under this warranty will be limited
to replacement or repair of parts found, upon Seller’s inspection, to be defective. All warranties shall
expire 12 (twelve) months from the date the unit or article is placed in service, or 12 (twelve) months
from the date the article or unit is delivered by the Seller, whichever expires first.
NO ALLOWANCES WILL BE MADE TO THE BUYER FOR ANY TRANSPORTATION, LABOUR
CHARGES, PARTS ADJUSTMENTS OR REPAIRS, OR ANY OTHER WORK, UNLESS THESE
CHARGES ARE AUTHORIZED IN ADVANCE BY THE SELLER.
The Seller shall in no event be liable for special or consequential damages. If an article is claimed to
be defective in material or workmanship, or does not conform to specifications, the Seller, upon notice
promptly given, will either examine the article or unit at its site, or issue shipping instructions to return
to the Seller. The warranties shall not extend to any articles, units, or parts thereof which have been
installed, used, or serviced, otherwise than in conformance with the Seller’s applicable instructions,
manuals, service bulletins, or, if none, which shall have been articles, units, parts thereof furnished by
the Buyer or acquired from others at the Buyer’s request and/or Buyer’s specifications.
The warranties are not applicable for expenses, either direct or consequential, that may arise from the
use or inability to use the articles and units sold by the Seller. The Seller shall in no event be
responsible for and will not be held liable for losses, injury, or damage caused to persons or property
by reason of operation of Seller’s products or their failure.
No warranty is extended to regular wear items such as fluid, paint, tires and the like.
The engine and scale system are covered by separate warranties by their respective manufacturers
which can be found in this manual.
This warranty pertains to components manufactured or installed by Jaylor only. This hereby excludes
any warranties offered separately such as those offered by the truck manufacturer. In this event,
please refer to the appropriate Warranty Statements offered by the separate manufacturer.
All claims for warranty must be directed to your dealer or distributor.
WARRANTY VOID IF NOT REGISTERED

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6. SERIAL NUMBER LOCATION
Always give your dealer the Model Number and Serial Number of your Jaylor when ordering parts or
requesting service or other information. Depending on the type of service, the Serial Numbers of
individual components and/or assemblies will be required. The Serial Number location required for
servicing your Jaylor Product is shown in Figure 2.For easy reference, please write this information
in Section 7.
Figure 2 - Serial Number Location
7. CUSTOMER REFERENCE INFORMATION
Jaylor Model Number:
Jaylor Serial Number:
Date Purchased:
Dealer Name:
Dealer Phone:

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8. SAFETY
All implements with moving parts are potentially hazardous. There is no substitute for a cautious,
safe-minded operator who recognizes the potential hazards and follows reasonable safety practices.
The manufacturer has designed the implement to be used with all its safety equipment properly
attached to minimize the chance of accidents.
BEFORE YOU START!
Read the safety messages on the implement and shown in your manual.
Observe the rules of safety and common sense!
Safety Alert Symbol8.1
This Safety Alert
Symbol means:
-ATTENTION!
-BECOME ALERT!
-YOUR SAFETY IS
INVOLVED!
The Safety Alert Symbol
identifies important safety
messages on your Jaylor
dump wagon
and in this
manual. When you see
this symbol, be alert to the
possibility of personal
injury or death. Follow the
instructions in the safety
message.
Understand Signal Words8.2
Note the use of the signal words DANGER, WARNING, and CAUTION with the safety messages.
The appropriate signal word for each message has been selected using the following guidelines:
•DANGER – Indicates an imminently hazardous situation that, if not avoided, will result in death or
serious injury. This signal word is to be limited to the most extreme situations typically for
machine components which, for functional purposes, cannot be guarded.
•WARNING – Indicates a potentially hazardous situation that, if not avoided, could result in death
or serious injury, and includes hazards that are exposed when guards are removed. It may also
be used to alert against unsafe practices.
•CAUTION – Indicates a potentially hazardous situation that, if not avoided, may result in minor or
moderate injury. It may also be used to alert against unsafe practices.
If you have any questions not answered in this manual or require additional copies or the manual is
damaged, please contact your dealer or manufacturer directly.
Safety Guidelines8.3
YOU are responsible for the SAFE operation and maintenance of your Jaylor dump wagon. YOU
must ensure that YOU and ANYONE else, who are going to operate, maintain, or work around the
Jaylor dump wagon be familiar with the operating and maintenance procedures and related SAFETY
information contained in this manual. This manual will take you step-by-step through your working
day and alert you to safety practices that should be adhered to while operating the machine.
Remember, YOU are the key to SAFETY. Good safety practices not only protect you but also the
people around you. Make these practices a working part of your safety program. Be certain that
EVERYONE operating this equipment is familiar with the recommended operating and maintenance
procedures and follows all the safety precautions. All accidents can be avoided. Do not risk injury or
death by ignoring good safety practices.
•Dump wagon owners MUST give operating instructions to operators or employees before
allowing them to operate the machine, and at least annually thereafter.

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•The most important safety device on this equipment is a SAFE OPERATOR. It is the operator’s
responsibility to read and understand ALL safety and operating instructions in this manual and to
FOLLOW THEM.
•Jaylor feels that a person who has not read and understood all operating and safety instructions
is not qualified to operate the machine. An untrained operator exposes himself and bystanders to
possible serious injury or death.
•Do not modify the equipment in any way. Unauthorized modification may impair the function,
safety, and life of the equipment as well as possibly voiding the warranty.
Think SAFETY! Work SAFELY!
General Safety8.4
Read and understand this manual and all safety signs before operating, servicing, maintaining
or adjusting the dump wagon.
Only trained competent persons shall operate the dump wagon. An untrained operator is not
qualified to operate the machine.
Have a first-aid kit available for use should the need arise and know how to use it.
Provide a fire extinguisher for use in case of a fire. Store in a highly visible place.
Do not allow riders on the dump wagon.
Wear protective gear such as hearing protection, footwear with slip resistant soles, and the like.
Disconnect from towing vehicle and support the machine with blocks or safety stands before
servicing, adjusting or repairing.
Do not operate this machinery under the influence of any alcohol, drugs or medication.
Review safety related items annually with all personnel who will be operating or maintaining the
dump wagon.
Operating Safety8.5
Read and understand this manual and all safety signs before using the dump wagon.
Disconnect from towing vehicle and support the machine with blocks or safety stands before
servicing, adjusting or repairing.
Keep hands, feet, clothing and hair away from all moving and/or rotating parts.
Do not allow riders on the machine during operation or transporting.
Clear the area of bystanders, especially small children, before operating.
Attach securely to the towing vehicle using a retainer on the drawbar pin and a safety chain.
Stay out of the dump box during use. Keep others away.

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Stay away from overhead power lines when loading. Electrocution can occur without contact.
Clean reflectors, lights, SMV signs, before transporting.
Use hazard flashers on towing vehicle when transporting. Follow all local laws and regulations
when transporting the machine on public roads and highways.
Before applying pressure to the hydraulic system, make sure all components are tight and that
hoses and couplings are in good condition.
Review safety instructions with all personnel annually.
Maintenance and Repair Safety8.6
Follow ALL the operating, maintenance, and safety information in the manual.
Only properly trained personnel should maintain and repair this equipment.
Support the machine with blocks or safety stands when changing tires or working beneath.
Follow good shop practices:
oKeep service areas clean and dry.
oBe sure electrical outlets and tools are properly grounded.
oUse adequate lighting for the job at hand.
Use only tools, lifting equipment, and safety stands of sufficient capacity for the job.
Disconnect from towing vehicle and support the machine with blocks or safety stands before
servicing, adjusting or repairing.
Relieve pressure from the hydraulic circuit before servicing or disconnecting from the towing
vehicle.
Before applying pressure to a hydraulic system, make sure all lines, fittings, and couplers are
tight and in good condition.
Keep hands, feet, hair, and clothing away from all moving and/or rotating parts.
Clear the area of bystanders, especially children, when carrying out any maintenance and
repairs or making any adjustments.
Do not allow grease or oil to build up on the machine.
Hydraulic Safety8.7
Make sure that all components in the hydraulic system are kept in good condition and are
clean.
Replace any worn, cut, abraded or flattened hoses or metal lines immediately.

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Relieve pressure before working on hydraulic systems.
Do not attempt any makeshift repairs to the hydraulic fittings or hoses. The hydraulic system
operates under extremely high pressure. Such repairs will fail suddenly and create a
hazardous and unsafe condition.
Wear proper hand and eye protection when searching for a high-pressure hydraulic leak. Use a
piece of wood or cardboard as a backstop instead of hands to isolate and identify a leak.
If injured by a concentrated high-
pressure stream of hydraulic fluid, seek medical attention
immediately. Serious infection or toxic reaction can develop from hydraulic fluid piercing the
skin surface.
Before applying pressure to the system, make sure all components are tight and that lines,
hoses, and couplings are not damaged.
Tire Safety8.8
Failure to follow proper procedures when mounting a tire on a wheel or rim can produce an
explosion, which may result in serious injury or death.
Do not attempt to mount a tire unless you have the proper equipment and experience to do the
job.
Have a qualified tire dealer or repair service perform required tire maintenance.
Transport Safety8.9
Make sure you are in compliance with all local regulations regarding transporting equipment on
public roads and highways.
Make sure the SMV (Slow Moving Vehicle) emblem and all the lights and reflectors that are
required by the local highway and transport authorities are in place, are clean and can be seen
clearly by all overtaking and oncoming traffic.
Attach securely to the towing vehicle using a retainer on the drawbar pin and a safety chain.
Do not allow anyone to ride on the machine or towing vehicle during transport.
Reduce speed on rough roads and surfaces.
Always use hazard warning flashers on towing vehicle when transporting unless prohibited by
law.
Drive carefully and defensively at
all times and especially when negotiating uneven or hilly
terrain.
Watch for overhead obstructions. Stay away from power lines and low tree branches.
Use only a towing vehicle with adequate brakes to stop the towing vehicle coupled with the
machine and payload.

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Storage Safety8.10
Store unit in an area away from human activity.
Do not permit children to play on or around the stored machine.
Store the unit in a dry, level area. Support the machine with blocks if required.
Make sure the implement jack is properly pinned to the mounting bracket.
Safety Signs8.11
Keep safety signs clean and legible at all times.
Replace safety signs that are missing or have become illegible.
Safety signs are available from your dealer, distributor, or the factory.

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9. SAFETY SIGN-OFF FORM
Jaylor follows the general Safety Standards specified by the American Society of Agricultural and
Biological Engineers (ASABE) and the Occupational Safety and Health Administration (OSHA).
Anyone who will be operating and/or maintaining the machine must read and clearly understand ALL
Safety, Operating, and Maintenance information presented in this manual.
Do not operate or allow anyone else to operate this equipment until such information has been
reviewed. Annually review this information with personnel.
Make these periodic reviews of SAFETY and OPERATION a standard practice for all of your
equipment. We feel that an untrained operator is unqualified to operate this machine.
A sign-off sheet is provided for your record keeping to show that all personnel who will be working with
the equipment have read and understand the information in the Operator’s Manual and have been
instructed in the operation of the equipment.
SIGN-OFF FORM
DATE EMPLOYEE’S SIGNATURE EMPLOYER’S SIGNATURE

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10. SAFETY SIGN LOCATIONS
The types of safety signs and typical locations on the equipment are shown in the illustrations that
follow. Good safety requires that you familiarize yourself with the various safety signs, the type of
warning and the area of particular function related to that area which requires your SAFETY
AWARENESS.
Think SAFETY! Work SAFELY!
Safety Sign Decal Locations10.1
Figure 3 - Dump Wagon Safety Sign Locations
1. ‘Warning’ High Pressure Fluid Hazard (Figure 4)
2. ‘Warning’ Pinch Point Hazard (Figure 5)
3. ‘Warning’ General Warning (Figure 6)
4. ‘Important’ Grease Point (Figure 7)
5. ‘Warning’ Slow Moving Vehicle (Figure 8)

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Figure 4 - ‘Warning’ High Pressure Fluid Hazard
Figure 5 - ‘Warning’ Pinch Point Hazard

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Figure 6 - ‘Warning’ General Warning
Figure 7 - ‘Important’ Grease Point
Figure 8 - ‘Warning’ Slow Moving Vehicle
REMEMBER – If Safety Signs have been damaged, removed, become illegible, or parts were
replaced without signs, new signs must be applied. New signs are available from
your authorized dealer or distributor.
How to Install Safety Signs10.2
•Be sure that the installation area is clean, dry and is above 10°C (50°F).
•Remove the smallest portion of the split backing paper.
•Align the sign over the specified area and press the small sticky portion in place.
•Peel back the remaining paper and smooth the remaining portion of the sign in place.

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11. OPERATION OVERVIEW
The Jaylor dump wagon is specifically designed to transport silage and other feed materials. Many of
the features incorporated into this machine are the result of suggestions made by customers like you.
We greatly appreciate any input you may have, and would like to thank you in advance for any you
may give.
Read this manual carefully to learn how to operate the machine safely. Following the operating
instructions with a proper maintenance program will extend the life of your machinery.
12. MACHINE COMPONENTS
The main machine components are described below:
Figure 9 - Dump Wagon Components
1. Chassis – Heavy duty
2. Implement Jack – Raises and lowers the
height of the wagon tongue and coupler
3. Hitch – Will couple to standard towing
vehicle drawbars
4. Viewing Window – Allows operator to
safely and easily view the material inside
the dump box
5. Tires
6. Dump Box – Holds the silage or other
feed material and raises to dump
7. Grain Door – Lifts to allow controlled
unloading of grain materials
8. Tailgate – Lifts to allow dumping of box
contents
9. Tailgate Locks – Secure the tailgate to
prevent spillage during transportation
10. Upper Storage Bracket – Used to secure
the implement jack when not in use

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13. EQUIPMENT MATCHING SPECIFICATIONS
The machine is designed to be used with agricultural tractors. To ensure optimal performance, the
following list of specifications must be met:
Horsepower13.1
•The minimum horsepower required for your Jaylor is listed below:
Model HP
D0824 100HP
D0924 130HP
D1026 180HP
Hydraulic System13.2
•The towing vehicle must be equipped with at least two remote hydraulic outlets with a total
capacity of 81 L. (22 gal.).
Hitch / Tow Vehicle Load Capacity13.3
If the tow vehicle or hitch is not properly selected and matched to the weight and capacity of your
dump wagon, you can cause an accident that could lead to death or serious injury. If you already have
a tow vehicle, know your vehicle tow rating and make certain the dump wagon’s weight plus capacity
is less than or equal to the tow vehicle’s rated towing capacity.
Towing Hitch: The towing hitch attached to your tow vehicle must have a capacity equal to or greater
than the weight plus load rating of the dump wagon you intend to tow. The hitch capacity must also be
matched to the tow vehicle capacity.
•The towing vehicle and towing hitch must be rated for at least the following capacities:
Model Capacity
D0824 31200 kg. (68800 lbs.)
D0924 33950 kg. (74850 lbs.)
D1026 38950 kg. (85875 lbs.)
•The machine is supplied with a single jaw rotating hitch (double jaw rotating hitch and towing eye
socket hitch are optional).
DANGER: Use of a hitch with a load rating less than the combined weight of the manure
spreader and its’ capacity can result in loss of control and may lead to death or serious injury.
Use of a tow vehicle with a towing capacity less than the combined weight of the manure
spreader and its’ capacity can result in loss of control, and may lead to death or serious injury.

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14. ATTACHING/UNHOOKING
The machine should always be parked on a level, dry area that is free of debris and foreign objects.
Follow this procedure when attaching:
1. Clear the area of bystanders and remove foreign objects from the machine and working area.
2. Make sure there is enough room to back the towing vehicle up to the hitch point.
3. Start the towing vehicle and slowly back it up to the hitch point.
4. Stop the towing vehicle engine, place all controls in neutral, set park brake, and remove ignition
key before dismounting.
5. Adjust the length of the drawbar to give the appropriate dimension (refer to the towing vehicle
Operator’s Manual).
6. Use the jack to raise or lower the hitch pole to align with the drawbar.
7. Install the drawbar pin with provisions for a mechanical retainer such as a ‘Klik’ pin. Install the
retainer.
8. Attach safety chain between the machine and the towing vehicle drawbar cage.
9. Connect the hydraulics:
•Use a clean cloth or paper towel to clean the couplers on the ends of the hoses. Also clean
the area around the couplers on the towing vehicle.
•Insert the male ends of the couplers into the remote hydraulic ports on the towing vehicle.
•Be sure that each hydraulic circuit on the machine matches up with the correct set of ports on
the towing vehicle. Be sure to match the system with the desired control lever in the towing
vehicle.
10. Route the hoses along the hitch and secure in position to prevent entanglement with any moving
parts.
11. Raise the implement jack, remove and mount on the upper storage bracket.
When unhooking from the towing vehicle, reverse the above procedure.
DANGER: Relieve pressure from the hydraulic circuit before disconnecting from the
towing vehicle!

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15. PRE-OPERATION CHECKLIST
Efficient and safe operation of the Jaylor dump wagon requires that each operator reads and
understands all the operating procedures and all related safety precautions outlined in this section. A
pre-operation checklist is provided for the operator. It is important for both personal safety and
maintaining the good mechanical condition of the machine that this checklist is followed.
Before operating the machine:
Lubricate the machine as outlined in Section 21.3.
Use only a towing vehicle of adequate power and capacity to operate the machine.
Ensure that the machine is properly attached to the towing vehicle. Be sure the retainer is
installed in the drawbar pin and the safety chain is attached.
Check the hydraulic system. Be sure that the hydraulic reservoir in the towing vehicle is filled to
the required specifications.
Inspect all hydraulic lines, hoses, fittings, and couplers for tightness. Use a clean cloth to wipe
any accumulated dirt from the couplers before connecting to the hydraulic system of the towing
vehicle.
Visually inspect all side panel bolts for tightness.
Check the tires to be sure that they are inflated to the specified pressure.
Check that wheel lug nuts are tight.
Test the dump wagon brakes and brake lights.
WARNING:Lug nuts are prone to loosen after being first assembled. Death or serious
injury can result. Check lug nuts for tightness on a new dump wagon or newly mounted wheel
after the first 10, 25 and 50 miles (15, 30 and 80km) of driving and before each tow thereafter.
Torque should be 450-500 ft.-lbs.