Jay-Lor D0824 User manual

OWNER MANUAL
D0824
D0924
D1026
0208_Jaylor_ManuaL_Cover_Dump_V1.indd 1 2016-03-17 5:39 PM

AAA-055-00243 R1
Jaylor Dump Wagon Owner Manual Page | 1
Table of Contents
1. Introduction ................................................................................................................................. 3
2. Policy Statement ......................................................................................................................... 4
3. Owner/Operator’s Responsibility .............................................................................................. 4
4. Contact Information .................................................................................................................... 4
5. Limited Warranty......................................................................................................................... 5
6. Serial Number Location.............................................................................................................. 6
7. Customer Reference Information .............................................................................................. 6
8. Safety ........................................................................................................................................... 7
Safety Alert Symbol ............................................................................................................... 78.1
Understand Signal Words...................................................................................................... 78.2
Safety Guidelines................................................................................................................... 78.3
General Safety ....................................................................................................................... 88.4
Operating Safety .................................................................................................................... 88.5
Maintenance and Repair Safety ............................................................................................ 98.6
Hydraulic Safety..................................................................................................................... 98.7
Tire Safety............................................................................................................................ 108.8
Transport Safety .................................................................................................................. 108.9
Storage Safety ..................................................................................................................... 118.10
Safety Signs......................................................................................................................... 118.11
9. Safety Sign-Off Form ................................................................................................................ 12
10. Safety Sign Locations .............................................................................................................. 13
Safety Sign Decal Locations................................................................................................ 1310.1
How to Install Safety Signs .................................................................................................. 1510.2
11. Operation Overview .................................................................................................................. 16
12. Machine Components............................................................................................................... 16
13. Equipment Matching specifications........................................................................................ 17
Horsepower.......................................................................................................................... 1713.1
Hydraulic System ................................................................................................................. 1713.2
Hitch / Tow Vehicle Load Capacity...................................................................................... 1713.3
14. Attaching/Unhooking................................................................................................................ 18
15. Pre-Operation Checklist ........................................................................................................... 19
16. Field operation .......................................................................................................................... 20
General ................................................................................................................................ 2016.1
Loading Procedure .............................................................................................................. 2016.2
Unloading Procedure ........................................................................................................... 2116.3
17. Transporting .............................................................................................................................. 21
18. Storage....................................................................................................................................... 22
19. Troubleshooting........................................................................................................................ 23
20. Standard Model Specifications................................................................................................ 24
D0824 .................................................................................................................................. 2420.1
D0924 .................................................................................................................................. 2520.2
D1026 .................................................................................................................................. 2620.3

AAA-055-00243 R1
Page | 2Jaylor Dump Wagon Owner Manual
21. Maintenance and Service Information ....................................................................................27
Maintenance Safety .............................................................................................................2721.1
Bolt Torque...........................................................................................................................2821.2
Greasing...............................................................................................................................2921.3
Hub Maintenance .................................................................................................................3221.4
Brake Maintenance ..............................................................................................................3321.5
Tire Maintenance .................................................................................................................3421.6
22. Maintenance and Service Records..........................................................................................35
Table of Figures
Figure 1 - Operator Orientation ............................................................................................................3
Figure 2 - Serial Number Location .......................................................................................................6
Figure 3 - Dump Wagon Safety Sign Locations................................................................................13
Figure 4 - ‘Warning’ High Pressure Fluid Hazard .............................................................................14
Figure 5 - ‘Warning’ Pinch Point Hazard............................................................................................14
Figure 6 - ‘Warning’ General Warning................................................................................................15
Figure 7 - ‘Important’ Grease Point ....................................................................................................15
Figure 8 - ‘Warning’ Slow Moving Vehicle.........................................................................................15
Figure 9 - Dump Wagon Components................................................................................................16
Figure 10 - Imperial Bolt Specifications.............................................................................................28
Figure 11 - Metric Bolt Specifications................................................................................................28
Figure 12 - Dump Box Grease Points.................................................................................................29
Figure 13 - Chassis Grease Points.....................................................................................................30
Figure 14 - Axle Grease Points ...........................................................................................................31
Figure 15 - Oil-filled Hub......................................................................................................................32
Figure 16 - Manually Slack-Adjusted Brakes ....................................................................................33

AAA-055-00243 R1
Jaylor Dump Wagon Owner Manual Page | 3
1. INTRODUCTION
Congratulations on your choice of a Jaylor dump wagon to complement your operation. Safe, efficient
and trouble-free operation of your dump wagon requires that you and anyone else who will be
operating or maintaining the machine reads and understands the safety, operating, maintenance and
troubleshooting information contained within this manual.
Keep this manual readily available for reference and be sure to pass it on to new operators or owners.
Contact your nearest Jaylor dealer or distributor if you need assistance or information.
OPERATOR ORIENTATION - The directions left, right, front, and rear, as mentioned throughout the
manual, are as seen from the towing vehicle driver’s seat and facing forward.
Figure 1 - Operator Orientation
Front
Rear
Right
Left

AAA-055-00243 R1
Page | 4Jaylor Dump Wagon Owner Manual
2. POLICY STATEMENT
It is the policy of Jaylor to improve its products where it is possible and practical to do so. Jaylor
reserves the right to make changes or improvements in design and construction at any time, without
incurring the obligation to make these changes on previously manufactured units.
3. OWNER/OPERATOR’S RESPONSIBILITY
It is the Owner/Operator’s responsibility to read the Owner Manual, to operate, lubricate, maintain,
and store the product in accordance with all instructions and safety procedures. Failure of the
Owner/Operator to read the Owner Manual is a misuse of this equipment.
Like all mechanical products, Jaylor products will require cleaning and upkeep. It is the
Owner/Operator’s responsibility to inspect the product and to have any part(s) and/or assemblies
repaired or replaced when continued operation would cause damage or excessive wear to other
components or cause a safety hazard.
It is the Owner/Operator’s responsibility to deliver the product to the authorized Jaylor Dealer or
Distributor, from whom it was purchased, for service or replacement of defective parts which are
covered by warranty. Repairs to be submitted for warranty consideration must be made within thirty
(30) days of the failure. It is the Owner/Operator’s responsibility to cover any cost incurred by the
Dealer for traveling to the site or hauling the product for the purpose of performing a warranty
obligation or inspection.
4. CONTACT INFORMATION
Contact Jaylor at:
071213 10th Line
East Garafraxa, ON
Canada
L9W 6Z9
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]
On the web: www.jaylor.com

AAA-055-00243 R1
Jaylor Dump Wagon Owner Manual Page | 5
5. LIMITED WARRANTY
Jaylor (the Seller) warrants the articles and units sold to be free from defects in material and
workmanship and to conform to applicable specifications. These express warranties are the sole
warranties of the Seller, and any other warranties, express, implied in law or implied in fact, are hereby
specifically excluded. Refer to the Owner Manual content for any applicable warranties expressed
otherwise.
The Seller’s sole obligation under its warranties will be, at its option, to repair or replace any article or
part thereof which is proved to be other than warranted. Obligation under this warranty will be limited
to replacement or repair of parts found, upon Seller’s inspection, to be defective. All warranties shall
expire 12 (twelve) months from the date the unit or article is placed in service, or 12 (twelve) months
from the date the article or unit is delivered by the Seller, whichever expires first.
NO ALLOWANCES WILL BE MADE TO THE BUYER FOR ANY TRANSPORTATION, LABOUR
CHARGES, PARTS ADJUSTMENTS OR REPAIRS, OR ANY OTHER WORK, UNLESS THESE
CHARGES ARE AUTHORIZED IN ADVANCE BY THE SELLER.
The Seller shall in no event be liable for special or consequential damages. If an article is claimed to
be defective in material or workmanship, or does not conform to specifications, the Seller, upon notice
promptly given, will either examine the article or unit at its site, or issue shipping instructions to return
to the Seller. The warranties shall not extend to any articles, units, or parts thereof which have been
installed, used, or serviced, otherwise than in conformance with the Seller’s applicable instructions,
manuals, service bulletins, or, if none, which shall have been articles, units, parts thereof furnished by
the Buyer or acquired from others at the Buyer’s request and/or Buyer’s specifications.
The warranties are not applicable for expenses, either direct or consequential, that may arise from the
use or inability to use the articles and units sold by the Seller. The Seller shall in no event be
responsible for and will not be held liable for losses, injury, or damage caused to persons or property
by reason of operation of Seller’s products or their failure.
No warranty is extended to regular wear items such as fluid, paint, tires and the like.
The engine and scale system are covered by separate warranties by their respective manufacturers
which can be found in this manual.
This warranty pertains to components manufactured or installed by Jaylor only. This hereby excludes
any warranties offered separately such as those offered by the truck manufacturer. In this event,
please refer to the appropriate Warranty Statements offered by the separate manufacturer.
All claims for warranty must be directed to your dealer or distributor.
WARRANTY VOID IF NOT REGISTERED

AAA-055-00243 R1
Page | 6Jaylor Dump Wagon Owner Manual
6. SERIAL NUMBER LOCATION
Always give your dealer the Model Number and Serial Number of your Jaylor when ordering parts or
requesting service or other information. Depending on the type of service, the Serial Numbers of
individual components and/or assemblies will be required. The Serial Number location required for
servicing your Jaylor Product is shown in Figure 2.For easy reference, please write this information
in Section 7.
Figure 2 - Serial Number Location
7. CUSTOMER REFERENCE INFORMATION
Jaylor Model Number:
Jaylor Serial Number:
Date Purchased:
Dealer Name:
Dealer Phone:

AAA-055-00243 R1
Jaylor Dump Wagon Owner Manual Page | 7
8. SAFETY
All implements with moving parts are potentially hazardous. There is no substitute for a cautious,
safe-minded operator who recognizes the potential hazards and follows reasonable safety practices.
The manufacturer has designed the implement to be used with all its safety equipment properly
attached to minimize the chance of accidents.
BEFORE YOU START!
Read the safety messages on the implement and shown in your manual.
Observe the rules of safety and common sense!
Safety Alert Symbol8.1
This Safety Alert
Symbol means:
-ATTENTION!
-BECOME ALERT!
-YOUR SAFETY IS
INVOLVED!
The Safety Alert Symbol
identifies important safety
messages on your Jaylor
dump wagon
and in this
manual. When you see
this symbol, be alert to the
possibility of personal
injury or death. Follow the
instructions in the safety
message.
Understand Signal Words8.2
Note the use of the signal words DANGER, WARNING, and CAUTION with the safety messages.
The appropriate signal word for each message has been selected using the following guidelines:
•DANGER – Indicates an imminently hazardous situation that, if not avoided, will result in death or
serious injury. This signal word is to be limited to the most extreme situations typically for
machine components which, for functional purposes, cannot be guarded.
•WARNING – Indicates a potentially hazardous situation that, if not avoided, could result in death
or serious injury, and includes hazards that are exposed when guards are removed. It may also
be used to alert against unsafe practices.
•CAUTION – Indicates a potentially hazardous situation that, if not avoided, may result in minor or
moderate injury. It may also be used to alert against unsafe practices.
If you have any questions not answered in this manual or require additional copies or the manual is
damaged, please contact your dealer or manufacturer directly.
Safety Guidelines8.3
YOU are responsible for the SAFE operation and maintenance of your Jaylor dump wagon. YOU
must ensure that YOU and ANYONE else, who are going to operate, maintain, or work around the
Jaylor dump wagon be familiar with the operating and maintenance procedures and related SAFETY
information contained in this manual. This manual will take you step-by-step through your working
day and alert you to safety practices that should be adhered to while operating the machine.
Remember, YOU are the key to SAFETY. Good safety practices not only protect you but also the
people around you. Make these practices a working part of your safety program. Be certain that
EVERYONE operating this equipment is familiar with the recommended operating and maintenance
procedures and follows all the safety precautions. All accidents can be avoided. Do not risk injury or
death by ignoring good safety practices.
•Dump wagon owners MUST give operating instructions to operators or employees before
allowing them to operate the machine, and at least annually thereafter.

AAA-055-00243 R1
Page | 8Jaylor Dump Wagon Owner Manual
•The most important safety device on this equipment is a SAFE OPERATOR. It is the operator’s
responsibility to read and understand ALL safety and operating instructions in this manual and to
FOLLOW THEM.
•Jaylor feels that a person who has not read and understood all operating and safety instructions
is not qualified to operate the machine. An untrained operator exposes himself and bystanders to
possible serious injury or death.
•Do not modify the equipment in any way. Unauthorized modification may impair the function,
safety, and life of the equipment as well as possibly voiding the warranty.
Think SAFETY! Work SAFELY!
General Safety8.4
Read and understand this manual and all safety signs before operating, servicing, maintaining
or adjusting the dump wagon.
Only trained competent persons shall operate the dump wagon. An untrained operator is not
qualified to operate the machine.
Have a first-aid kit available for use should the need arise and know how to use it.
Provide a fire extinguisher for use in case of a fire. Store in a highly visible place.
Do not allow riders on the dump wagon.
Wear protective gear such as hearing protection, footwear with slip resistant soles, and the like.
Disconnect from towing vehicle and support the machine with blocks or safety stands before
servicing, adjusting or repairing.
Do not operate this machinery under the influence of any alcohol, drugs or medication.
Review safety related items annually with all personnel who will be operating or maintaining the
dump wagon.
Operating Safety8.5
Read and understand this manual and all safety signs before using the dump wagon.
Disconnect from towing vehicle and support the machine with blocks or safety stands before
servicing, adjusting or repairing.
Keep hands, feet, clothing and hair away from all moving and/or rotating parts.
Do not allow riders on the machine during operation or transporting.
Clear the area of bystanders, especially small children, before operating.
Attach securely to the towing vehicle using a retainer on the drawbar pin and a safety chain.
Stay out of the dump box during use. Keep others away.

AAA-055-00243 R1
Jaylor Dump Wagon Owner Manual Page | 9
Stay away from overhead power lines when loading. Electrocution can occur without contact.
Clean reflectors, lights, SMV signs, before transporting.
Use hazard flashers on towing vehicle when transporting. Follow all local laws and regulations
when transporting the machine on public roads and highways.
Before applying pressure to the hydraulic system, make sure all components are tight and that
hoses and couplings are in good condition.
Review safety instructions with all personnel annually.
Maintenance and Repair Safety8.6
Follow ALL the operating, maintenance, and safety information in the manual.
Only properly trained personnel should maintain and repair this equipment.
Support the machine with blocks or safety stands when changing tires or working beneath.
Follow good shop practices:
oKeep service areas clean and dry.
oBe sure electrical outlets and tools are properly grounded.
oUse adequate lighting for the job at hand.
Use only tools, lifting equipment, and safety stands of sufficient capacity for the job.
Disconnect from towing vehicle and support the machine with blocks or safety stands before
servicing, adjusting or repairing.
Relieve pressure from the hydraulic circuit before servicing or disconnecting from the towing
vehicle.
Before applying pressure to a hydraulic system, make sure all lines, fittings, and couplers are
tight and in good condition.
Keep hands, feet, hair, and clothing away from all moving and/or rotating parts.
Clear the area of bystanders, especially children, when carrying out any maintenance and
repairs or making any adjustments.
Do not allow grease or oil to build up on the machine.
Hydraulic Safety8.7
Make sure that all components in the hydraulic system are kept in good condition and are
clean.
Replace any worn, cut, abraded or flattened hoses or metal lines immediately.