Jay-Lor 3650 User manual

“Putting the ‘Total’ into TMR”
JAY•LOR®Fabricating Inc.
RR # 2 Orton, Ontario, Canada, L0N 1N0 Tel: [phone] Fax: [phone]
V1.1.1 – April 15, 2003 166-01-20
OPERATOR’S MANUAL
MODEL 3650

JAYLOROperator’s Manual - 1 - Trailer Units - Model 3650
INTRODUCTION......................................................................................................................3
POLICY STATEMENT.............................................................................................................3
OWNER/OPERATOR’S RESPONSIBILITY ...........................................................................3
LIMITED WARRANTY.............................................................................................................4
CONTACT INFORMATION.....................................................................................................5
SERIAL NUMBER LOCATIONS............................................................................................. 5
CUSTOMER REFERENCE INFORMATION...........................................................................6
SAFETY...................................................................................................................................7
SAFETY ALERT SYMBOL..................................................................................................7
UNDERSTAND SIGNAL WORDS.......................................................................................7
SAFETY GUIDELINES ........................................................................................................ 8
GENERAL SAFETY.............................................................................................................8
OPERATING SAFETY.........................................................................................................9
MAINTENANCE SAFETY.................................................................................................... 9
HYDRAULIC SAFETY.......................................................................................................10
TIRE SAFETY....................................................................................................................11
TRANSPORT SAFETY......................................................................................................11
STORAGE SAFETY ..........................................................................................................11
SAFETY SIGNS.................................................................................................................12
SIGN-OFF FORM...............................................................................................................12
SAFETY SIGN LOCATIONS.............................................................................................14
OPERATION..........................................................................................................................18
MACHINE COMPONENTS................................................................................................18
PRE-OPERATION CHECKLIST........................................................................................20
BREAK-IN..........................................................................................................................20
EQUIPMENT MATCHING..................................................................................................21
CONTROLS .......................................................................................................................23
WEIGHING .....................................................................................................................23
RESTRICTOR BLADES.................................................................................................26
ATTACHING/UNHOOKING...............................................................................................26
SHEAR BOLT PROTECTED DRIVELINE ........................................................................28
FRONT DOOR DISCHARGE CONFIGURATIONS...........................................................29
FRONT DOOR DISCHARGE.........................................................................................29
UNLOADING CONVEYOR.............................................................................................29
DUAL DISCHARGE – 8’ (96”) OR 9’-2” (110”) CONVEYORS.......................................30
RIGHT/LEFT DISCHARGE – 6’ FLAT W/ HEIGHT ADJUSTABLE WING CONVEYOR
........................................................................................................................................31
REAR DOOR DISCHARGE CONFIGURATIONS............................................................. 33
GEARBOX LUBRICATION ...............................................................................................34
FIELD OPERATION...........................................................................................................35

JAYLOROperator’s Manual - 2 - Trailer Units - Model 3650
GENERAL.......................................................................................................................35
CUTTING AND MIXING PROCEDURES.......................................................................36
UNLOADING PROCEDURES........................................................................................37
OPERATING HINTS.......................................................................................................39
TRANSPORTING...............................................................................................................40
STORAGE..........................................................................................................................41
TROUBLESHOOTING ..........................................................................................................42
GENERAL TROUBLESHOOTING....................................................................................42
DRIVELINE TROUBLESHOOTING...................................................................................43
STANDARD MODEL SPECIFICATIONS..............................................................................48

JAYLOROperator’s Manual - 3 - Trailer Units - Model 3650
INTRODUCTION
Congratulations on your choice of a JAYLORCutter-Mixer-Feeder to complement your
operation. This equipment has been designed and manufactured to meet the needs of the
discriminating buyer for efficient cutting, mixing and feeding.
Safe, efficient and trouble free operation of your mixer requires that you and anyone else
who will be operating or maintaining the machine, read and understand the Safety,
Operation, Maintenance and Troubleshooting information contained within the Operator's
Manual.
This manual covers the Model 3650 Trailer manufactured by JAYLOR®. Keep this manual
readily available for reference and be sure to pass it on to new Operators or Owners.
Contact your nearest JAYLOR®Dealer or Distributor if you need assistance or information.
OPERATOR ORIENTATION - The directions left, right, front, and rear, as mentioned
throughout the manual, are as seen from the tractor driver’s seat and facing forward.
POLICY STATEMENT
It is the policy of JAYLORto improve its products where it is possible and practical to do
so. JAYLORreserves the right to make changes or improvements in design and
construction at any time, without incurring the obligation to make these changes on
previously manufactured units.
OWNER/OPERATOR’S RESPONSIBILITY
It is the Owner/Operator’s responsibility to read the Operator’s Manual, to operate, lubricate,
maintain, and store the product in accordance with all instructions and safety procedures.
Failure of the operator to read the Operator’s Manual is a misuse of this equipment.
Like all mechanical products, JAYLORproducts will require cleaning and upkeep. It is the
Owner/Operator’s responsibility to inspect the product and to have any part(s) and/or
assemblies repaired or replaced when continued operation would cause damage or
excessive wear to other components or cause a safety hazard.
It is the Owner/Operator’s responsibility to deliver the product to the authorized JAYLOR
Dealer or Distributor, from whom it was purchased, for service or replacement of defective
parts which are covered by warranty. Repairs to be submitted for warranty consideration
must be made within thirty (30) days of failure. It is the Owner/Operator’s responsibility for
any cost incurred by the Dealer for travelling to or hauling of the product for the purpose of
performing a warranty obligation or inspection.

JAYLOROperator’s Manual - 4 - Trailer Units - Model 3650
LIMITED WARRANTY
JAYLORFABRICATING INC. (the Seller) warrants the articles and units sold to be free
from defects in material and workmanship and to conform to applicable specifications.
These express warranties are the sole warranties of the Seller, and any other warranties,
express, implied in law or implied in fact, are hereby specifically excluded. Refer to the
Operator’s Manual content for any applicable warranties expressed otherwise.
Seller’s sole obligation under its warranties will be, at its option, to repair or replace any
article or part thereof which is proved to be other than warranted. Obligation under this
warranty will be limited to replacement or repair of parts found, upon Seller’s inspection, to
be defective. All warranties shall expire 12 months from the date the unit or article is placed
in service, or 12 months from the date the article or unit is delivered by the Seller, whichever
expires first.
NO ALLOWANCES WILL BE MADE TO THE BUYER FOR ANY TRANSPORTATION,
LABOUR CHARGES, PARTS ADJUSTMENTS OR REPAIRS, OR ANY OTHER WORK,
UNLESS THESE CHARGES ARE AUTHORIZED IN ADVANCE BY THE SELLER.
The Seller shall in no event be liable for special or consequential damages. If an article is
claimed to be defective in material or workmanship, or does not conform to specifications,
the Seller, upon notice promptly given, will either examine the article or unit at its site, or
issue shipping instructions to return to the Seller. The warranties shall not extend to any
articles, units, or parts thereof which have been installed, used, or serviced, otherwise than
in conformance with the Seller’s applicable instructions, manuals, service bulletins, or, if
none, which shall have been articles, units, parts thereof furnished by the Buyer or acquired
from others at the Buyer’s request and/or Buyer’s specifications.
The warranties are not applicable for expenses either direct or consequential that may arise
from the use or inability to use the articles and units sold by the Seller. The Seller shall in no
event be responsible for and will not be held liable for losses, injury, or damage caused to
persons or property by reason of operation of Seller’s products or their failure.
This warranty does not cover parts and accessories that are under separate guarantees
from the manufacturers and service can be obtained from their service facilities in USA and
Canada. No warranty is extended to regular service items such as fluid, paint, tires, knives
and the like.
This warranty pertains to components manufactured or installed by JAYLORFabricating
Inc. only. This hereby excludes any warranties offered separately such as those offered by
the truck manufacturer. In this event, please refer to the appropriate Warranty Statements
offered by the separate manufacturer.
All claims for warranty must be directed to your dealer or distributor.
WARRANTY VOID IF NOT REGISTERED