Jay-Lor A50 User manual

Owner Manual
a50
a100
0208_Jaylor_ManuaL_Cover_2013_Mini.indd 1 29/10/2013 4:01:05 PM

AAA-055-00138 Rev. 1/14/15
Jaylor Owner Manual - 1 - Mini Mixer Models
TABLE OF CONTENTS
1.0 INTRODUCTION..............................................................................................................5
2.0 POLICY STATEMENT......................................................................................................5
3.0 OWNER/OPERATOR’S RESPONSIBILITY......................................................................6
4.0 CONTACT INFORMATION ..............................................................................................6
5.0 SERIAL NUMBER LOCATION.........................................................................................6
6.0 CUSTOMER REFERENCE INFORMATION.....................................................................7
7.0 SAFETY...........................................................................................................................8
7.1 Safety Alert Symbol............................................................................................................8
7.2 Understand Signal Words ..................................................................................................8
7.3 Safety Guidelines...............................................................................................................8
7.4 General Safety...................................................................................................................9
7.5 Operating Safety................................................................................................................9
7.6 Driving and Hauling Safety...............................................................................................10
7.7 Maintenance and Repair Safety.......................................................................................10
7.8 Hydraulic Safety...............................................................................................................11
7.9 Electrical Safety...............................................................................................................11
7.10 Tire Safety.....................................................................................................................11
7.11 Storage Safety...............................................................................................................11
7.12 Safety Signs...................................................................................................................11
8.0 A50/A100 SAFETY SIGN-OFF FORM............................................................................12
9.0 SAFETY SIGN LOCATIONS..........................................................................................13
9.1 Safety Sign Locations (A50 Standard Models)..................................................................13
9.2 Safety Sign Locations (A100 Standard Models)................................................................14
9.3 Safety Sign Locations (A50 CE Models)...........................................................................17
9.4 Safety Sign Locations (A100 CE Models).........................................................................18
9.5 How to Install Safety Signs...............................................................................................19
10.0 MACHINE COMPONENTS.............................................................................................20
10.1 A50 Self-Propelled Mixer Components...........................................................................20
10.2 A50 Stationary Standard Mixer Components..................................................................22
10.3 A50 Skid Steer Mixer Components.................................................................................23
10.4 A50 Trailer Mixer Components.......................................................................................24
10.5 A50 Truck Mounted (CE Stationary) Mixer Components.................................................25
10.6 A100 Self-Propelled Mixer Components.........................................................................26
10.7 A100 Stationary Mixer Components...............................................................................28
10.8 A100 Trailer Mixer Components.....................................................................................29
10.9 A100 Truck Mounted Mixer Components........................................................................30
11.0 OPERATION..................................................................................................................31
12.0 PRE-OPERATION CHECKLIST.....................................................................................31
13.0 BREAKING-IN................................................................................................................32
13.1 Before Starting:..............................................................................................................32
13.2 After operating for ½ hour:..............................................................................................32
13.3 After operating for 5 hours and 10 hours:........................................................................32
14.0 CONTROLS ...................................................................................................................33
14.1 Weighing (All Models) ....................................................................................................33
14.2 Side Door Discharge (All Models)...................................................................................34
14.3 Speed/Direction Control Pedal (A50 and A100 Self-Propelled Models)...........................34
14.4 Auger On/Off Control (All Models)..................................................................................35
14.5 Steering (A50 and A100 Self-Propelled Models).............................................................35

AAA-055-00138 Rev. 1/14/15
Jaylor Owner Manual - 2 - Mini Mixer Models
14.6 Throttle Control (A50 and A100 Self-Propelled, Trailer, Truck Mounted Models).............35
15.0 DRIVING ........................................................................................................................36
16.0 TRANSPORTING...........................................................................................................37
16.1 Transporting A50 and A100 Trailer Models.....................................................................37
16.2 Transporting A50 and A100 Truck Mounted Models .......................................................39
16.3 Transporting the A50 Skid Steer Model..........................................................................40
17.0 CUTTING AND MIXING..................................................................................................41
18.0 GENERAL FIELD OPERATION.....................................................................................43
19.0 STORAGE......................................................................................................................45
20.0 TROUBLESHOOTING....................................................................................................46
21.0 STANDARD MODEL SPECIFICATIONS........................................................................48
22.0 MAINTENANCE AND SERVICE INFORMATION...........................................................49
23.0 MAINTENANCE SAFETY...............................................................................................49
24.0 MODEL AND SERIAL NUMBER....................................................................................49
25.0 FOLLOWING AN EFFECTIVE MAINTENANCE SCHEDULE.........................................50
26.0 BOLT TORQUE..............................................................................................................50
26.1 Checking Bolt Torque.....................................................................................................50
27.0 FLUIDS AND LUBRICANTS..........................................................................................51
27.1 Grease...........................................................................................................................51
27.2 Oil (Hydraulic System)....................................................................................................51
27.3 Oil (Engine)....................................................................................................................51
28.0 LUBRICATING...............................................................................................................52
28.1 Auger Support Bushing(s) (All Models)...........................................................................52
28.2 Steering Chain and Sprocket Assembly (A50 and A100 Self-Propelled Models) .............53
28.3 Steering Shaft Support Bearings (A50 and A100 Self-Propelled Models)........................53
28.4 Steering Assembly (A50 and A100 Self-Propelled Models).............................................54
28.5 Speed/Direction Control Bushing (A50 and A100 Self-Propelled Models)........................54
28.6 Wheel Hubs (A50 and A100 Trailer Models)...................................................................55
28.7 Caster Assembly (A50 Skid Steer Model).......................................................................55
29.0 HYDRAULIC SYSTEM MAINTENANCE.........................................................................56
29.1 Checking Level in Hydraulic Oil Reservoir (A50 Models except Skid Steer) ....................56
29.2 Checking Level in Hydraulic Oil Reservoir (A100 Models)...............................................57
29.3 Replacing Hydraulic Oil and Hydraulic Oil Filter(s) (All Models except Skid Steer) ..........57
29.4 Maintaining Breather/Filter Assembly (A50 Models except Skid Steer)............................61
30.0 ENGINE OR ELECTRIC MOTOR MAINTENANCE.........................................................61
31.0 AUGER MAINTENANCE................................................................................................62
31.1 Knife Maintenance .........................................................................................................62
31.2 Auger Height Adjustment ...............................................................................................63
32.0 TIRE AIR PRESSURE....................................................................................................63
33.0 STEERING CHAIN MAINTENANCE (A50 AND A100 SELF-PROPELLED MODELS)...64
34.0 TRAILER COUPLER MAINTENANCE (A50 AND A100 TRAILER MODELS)................65
35.0 A50 AND A100 PERIODIC MAINTENANCE CHART .....................................................66
36.0 MAINTENANCE AND SERVICE RECORDS..................................................................67
37.0 EC DECLARATION OF CONFORMITY FOR APPLICABLE MODELS ..........................68
38.0 SAFETY SIGN................................................................................................................69
39.0 LIMITED WARRANTY....................................................................................................70

AAA-055-00138 Rev. 1/14/15
Jaylor Owner Manual - 3 - Mini Mixer Models
TABLE OF FIGURES
Figure 1 - A50 Safety Decal Locations for Standard Models.......................................................13
Figure 2 - A100 Safety Decal Locations for Standard Models.....................................................14
Figure 3 - Self-Propelled ‘Warning’ Decal ..................................................................................15
Figure 4 - General ‘Warning’ Decal............................................................................................15
Figure 5 - ‘Pinch Point Hazard’ Decal ........................................................................................16
Figure 6 - ‘Rotating Auger Hazard’ Decal...................................................................................16
Figure 7 - ‘High Pressure Fluid Hazard’ Decal ...........................................................................16
Figure 8 - A50 Safety Decal Locations for CE Models................................................................17
Figure 9 - A100 Safety Decal Locations for CE Models..............................................................18
Figure 10 - ‘Rotating Auger Hazard and Rotating Knives’ Decal.................................................19
Figure 11 - ‘Remove Ignition Key Before Servicing, Maintaining, or Adjusting the Vertical Mixer’
Decal .................................................................................................................................19
Figure 12 - ‘Wear Ear Protective Gear When Operating the Vertical Mixer’ Decal ......................19
Figure 13 - ‘Wear Safety Boots When Operating, Servicing, Maintaining, or Adjusting the Vertical
Mixer’ Decal.......................................................................................................................19
Figure 14 - ‘Keep Safe Distance From Machine and Keep Children Out or Range’ Decal...........19
Figure 15 - ‘Read Manual Before Operating, Maintaining, or Adjusting the Vertical Mixer’ Decal 19
Figure 16 - ‘Do NOT Drive on Steep Slopes’ Decal....................................................................19
Figure 17 - ‘Keep Safe Distance From Hot Surfaces’ Decal .......................................................19
Figure 19 - A50 Self-Propelled Mixer Components ....................................................................20
Figure 20 - A50 Stationary Mixer Components...........................................................................22
Figure 21 - A50 Skid Steer Mixer Components ..........................................................................23
Figure 22 - A50 Trailer Mixer Components ................................................................................24
Figure 23 - A50 Truck Mounted Mixer Components...................................................................25
Figure 24 - A100 Self-Propelled Mixer Components...................................................................26
Figure 25 - A100 Stationary Mixer Components.........................................................................28
Figure 26 - A100 Trailer Mixer Components...............................................................................29
Figure 27 - A100 Truck Mounted Mixer Components.................................................................30
Figure 28 - A50 and A100 Scale Mounting Bracket Arm Adjustment..........................................33
Figure 29 - A50 and A100 Self-Propelled Speed/Direction Control Pedal...................................34
Figure 30 - A50 and A100 Self-Propelled Steering.....................................................................35
Figure 31 - Trailer Coupler Positions..........................................................................................38
Figure 32 - Lug Tread Tire.........................................................................................................38
Figure 33 - Truck Mounted Model Tie-Down Bracket Locations..................................................39
Figure 34 - A50 Skid Steer Model Transportation.......................................................................40
Figure 35 - Typical Total Mix Ration (TMR) Achieved in Mixing Chamber...................................44
Figure 36 - Imperial Bolt Specifications......................................................................................50
Figure 37 - Metric Bolt Specifications.........................................................................................51
Figure 38 - Auger Support Bushing Grease Locations ...............................................................52
Figure 39 - A50 and A100 Self-Propelled Steering Chain and Sprocket Lubricate Location........53
Figure 40 - A50 and A100 Self-Propelled Steering Shaft Support Bearings Grease Locations....53
Figure 41 - A50 and A100 Self-Propelled Steering Assembly Grease Location ..........................54
Figure 42 - A50 and A100 Self-Propelled Speed/Direction Control Bushing Lubricate Location..54
Figure 43 - A50 and A100 Trailer Hub Grease Location.............................................................55
Figure 44 - A50 Skid Steer Model Caster Grease Location ........................................................55

AAA-055-00138 Rev. 1/14/15
Jaylor Owner Manual - 4 - Mini Mixer Models
Figure 45 - A50 Hydraulic System Oil Reservoir ........................................................................56
Figure 46 - A100 Hydraulic System Oil Reservoir ......................................................................57
Figure 47 - A50 Self-Propelled Hydraulic Oil Filter Location.......................................................58
Figure 48 - A50 Trailer, Stationary, Truck Mounted Hydraulic Oil Filter Location.........................59
Figure 49 - A100 Self-Propelled, Trailer, Truck Mounted Hydraulic Oil Filter Locations...............59
Figure 50 - A100 Stationary Hydraulic Oil Filter Location ...........................................................60
Figure 51 - Auger Knife Setup...................................................................................................62
Figure 52 - A50 and A100 Auger Height Adjustment..................................................................63
Figure 53 - A50 and A100 Self-Propelled Steering Chain Adjustment.........................................64
Figure 54 - A50 and A100 Trailer Coupler Maintenance.............................................................65