jbc advanced Series User manual

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A
R 580
0
DESOLDERING STATION
CE Version

ENGLISH
1
We appreciate the confidence you have placed in JBC in purchasing this station.
It is manufactured to the most stringent quality standards in order to give you the
best possible service. Before turning on your station, we recommend you to read
these instructions carefully.
AR 5800
desoldering
station
Control Unit
Spare filters
Ref. 0781046
Equipotential
terminal
Temperature
selector
*These elements are not
supplied with the station
External desoldering air filter
Ref.0821830
AD 8245
soldering iron stand
Ref.0788245
*AD 8210
soldering iron stand
Ref.0788210
*AP 8130
soldering feed iron
stand
Ref.0788130
DR 5600
desoldering iron
Ref.5600000
DR 8500
desoldering iron stand
Ref.0788500
*PA 8120
hot tweezers stand
Ref.0748120
*PA 8110
hot tweezers stand
Ref.0748110
*AP 1300
solder feed iron
Ref.1300000
*Cartridges for
the AP 1300
solder feed iron
*2210 handpiece
Ref.2210000
2245 cartridges
2245 handpiece
Ref.2245000
*2210 cartridges
*PA 1200
micro hot tweezers
Ref.1200000
*1200 cartridges
*Cartridges for
the PA 4200 hot
tweezers
*PA 4200
hot tweezers Ref.4200000

2
ENGLISH
SPECIFICATIONS
The AR 5800 is a repair station for desoldering
through-holecomponentsbysolderintake.
-AR5800230V Ref.5800200
ItissuppliedwithanAdvancedDR5600desoldering
ironandAdvanced2245solderinghandpiece.
Any of the Advanced tools for soldering-Any of the Advanced tools for soldering-
Any of the Advanced tools for soldering-Any of the Advanced tools for soldering-
Any of the Advanced tools for soldering-
desoldering can be connected to the twodesoldering can be connected to the two
desoldering can be connected to the twodesoldering can be connected to the two
desoldering can be connected to the two
modules:modules:
modules:modules:
modules: the soldering handpieces, the DR 5600
desolderingiron, theAP 1300solderfeed ironand
the tweezers.
The standardization of connections allows you to
adapt your configuration in the best way to your
job'sneeds.Donoticethatyoucanconnectonlyone
desolderingiron.
In the station it is easy to verify which temperature
control module is controlling which tool. With all
tools in their stands take any one of them out of its
standwhilewatchingthegreenLEDsofthestation.
You will see that the LED of the module the tool is
connected to, will stop being intermittent thus
indicating the tool is ready for use.
Thestation’scomponents
-2245handpiece Ref.2245000
withthe2245-003cartridge Ref.2245003
-DR5600desolderingiron Ref.5600000
withthe5600-003tip Ref.5600003
-AD8245solderingironstand Ref.0788245
-DR8500desolderingironstand Ref.0788500
-Externaldesoldering airfilter Ref.0821830
-Spare filters Ref.0781046
-Instructionmanual Ref.0781057
The AR 5800 station has the following
complementaryproducts:
-2210 handpiece Ref.2210000
-PA 1200 micro hot tweezers Ref.1200000
-PA 4200 hot tweezers Ref.4200000
-AP 1300 solder feed iron Ref.1300000
ControlUnittechnicalspecifications
-Maximumpowersolderingiron50W.
-Maximumpowerdesolderingiron75W.
-Temperatureselection:100to371°C(±5%).
-Station's maximum power: 175W.
-ESDprotected housing.
Typicalsurfaceresistance:105-1011Ohms/square
-ComplieswithCEstandardsonelectricalsafety,
electromagnetic compatibility and antistatic
protection.
-Equipotentialconnector isearth connectedtothe
plug feed of the station.
-Weight of complete unit: 10.6 kg.
RECOMMENDATIONS FOR USE
For soldering and desoldering
-Clean the contacts and the printed circuit to
be desoldered of dust or dirt.
-Preferably select a temperature below 350°C.
Excess temperature may cause the printed
circuit tracks to break loose.
-The tip must be well tinned for good heat
conduction. If it has been inoperative for any
length of time, it should be retinned.
Safety measures
-Incorrect use of this tool may cause fire.
-Be cautious when using the tool in places
where inflamable products are stored.
-Heat can fire up inflamable products even
when they are not at sight.
-Do not use when the atmosphere is explosive.
-Place the tool back on its stand in order to let
it cool down before you store it.

ENGLISH
3
OPERATION
LED lights
RedLED-ON-whenlit,itindicatesthatthestationis
plugged in the mains.
Green LED -READY- when lit, it indicates that the
system is ready and correctly set for working.
The green led light is on after a few seconds, is the
time needed to carry on the self-checking system.
The green light is pulsing when the tool is in sleep
mode.
If the green led is not lit, the reason why, will be one
of the following:
1. The tool is not plugged in.
2. The maximum available power has been
exceeded for too long - e.g. in a very thick
soldering or desoldering at the high repetition
rates.
3. The heating element has a short circuit or an
open circuit.
4. When an AC 2600 console is connected to the
station.
5. Any other trouble preventing the system from
working properly.
If any of the above mentioned causes is corrected,
the station will start working automatically, except if
there is an excess in an energy supply. In this case,
the station has to be switched off and restarted.
When pressing the button of the desoldering iron
handle, one of the two leds in the area marked
SUCTIONwilllight up:
Green light -SUCTION- indicates the correct
functioning of the desoldering iron.
Redlight-SUCTION-indicatesablockadewithin
thevacuumcircuit.
This can be caused by the following:
-The tip of the desoldering iron is blocked.
-The solder tin deposit is full.
-The filter of the desoldering iron is dirty.
-The station’s external desoldering air filter is
dirty.
Only for users of AC 2600 console ref. 2600000.
If you lock the working temperature thanks to the
console, the green LED -READY- will remain on
while the dial is set at the locked temperature.
If the dial is not set at the locked temperature,
the green LED -READY- will be blinking. The
farther the dial will be set from the locked
temperature the slower the blinking pace will be.
Sleep function
One of the Series Advanced features is that when
the tool is placed in the holder, the temperature
at the tip drops automatically to the sleep
temperature. This function is only possible
because of the quick response time which does
not make the user realise the temperature rise
to reach the selected temperature. Also by
this, the oxidation of the tinning of the tip is
considerably reduced and tip life is extended.
To indicate that the tool is in sleep-mode, the
green led starts pulsing. These parameters
can be modified using the AC 2600 console
Ref. 2600000.
In order to take advantage of the above
mentioned feature and as a security measure,
it is necessary to place the tool on stand when
it is not being used.
Whenconnecting anold versionsolderstand, itmay
happen that the sleep function does not work.
To resolve this problem, you should make a bridge
between pins number 3 and 5 from the aerial
connector of the cable of the stand, that plugs in
the station.
Aerialconnector
Bridgebetween
pin number 3 & 5

4
ENGLISH
DR 5600 DESOLDERING IRON
The AR 5800 station includes the following:
-DR 5600 desoldering iron ref. 5600000 with the
5600-003 tipref.5600003.
Power desoldering iron: 75W.
-DR 8500 desoldering iron stand ref. 0788500.
-External desoldering air filter ref. 0821830.
-Set of accessories with tips for the desoldering
iron:5600-003,5600-004 and5600-005.
The desoldering iron is connected to the station
followingthebelowprocedure:
The cable connection of the desoldering iron is
connected to the plug in the DR 8500 desoldering
iron stand and the vacuum hose is connected to
theexternal desolderingairfilter, whichisconnected
to the vacuum connection of the station. The cable
connection of the desoldering iron stand can be
connected to any of the two connectors at the back
of the station. Very important, it is essential to
connect the mentioned filter to prevent from
damaging the vacuum pump.
Desoldering iron stand
DR 8500
Ref.0788500
Desoldering iron
DR 5600
Ref.5600000
Heating element
Ref.5600010
Vacuuminlet
Connector
Spare filters
Ref.0781046
External desoldering air filter
Ref.0821830

ENGLISH
5
DR 5600 Ref.5600000
Desoldering tip
Heating element
Pushbutton vacuum pump Vacuum hose
Desoldering iron cable
Solder tin deposit Metal
Glass
Desoldering process
Use the tip model with a larger diameter than the
pad to be desoldered, so as to achieve maximum
aspiration and thermal efficiency.
1Apply the desoldering iron tip so that the
component terminal penetrates within its
orifice.
2When the solder liquefies, start gently to rotate
the desoldering tip so that the component’s
terminal can be eased away from the sides.
3Press then, not before, the vacuum pump
push-button just long enough to aspirate the
solder.
After pressing the desoldering key there is a
slight delay until the self-contained vacuum
pump stops, this is to make sure that the
vacuum circuit is completely empty.
If any solder remains are left on any terminal after
attempting to desolder it, resolder it with fresh
solder and repeat the desoldering operation.
123
Tip care
-The largest rod that fits in the tip hole should
periodically be passed through in order to
clean the intake tube.
-To clean the tips, use the sponge included
with the stand and check it is slightly moisted.
Only deionised water (car battery water)Only deionised water (car battery water)
Only deionised water (car battery water)Only deionised water (car battery water)
Only deionised water (car battery water)
should be used in order to wet the spongeshould be used in order to wet the sponge
should be used in order to wet the spongeshould be used in order to wet the sponge
should be used in order to wet the sponge.
If normal water was to be used, it is very likely
that the tip will become dirty due to the salts
dissolved within the water.
-Do not file the tips or use abrasive tools
which may damage the tip’s protective
surface coating and avoid knocking them
about.
-If the tip has been a long time without being
tinned, use a metal brush to remove any dirt
and oxid.
IMPORTANT::
::
: DO NOT press the pushbutton
vacuum pump while tinning the desoldering tip,
as the fumes given off by the flux would quickly
soil the ducts and filter of the air circuit.

6
ENGLISH
Ref. 5600-001 5600-002 5600-003 5600-004 5600-005 5600-006 5600-007
5600
Aø (mm)
Bø (mm)
max. pin ø
(mm)
001 / 011
1.4
0.6
0.4
002 / 012
1.8
0.8
0.6
003 / 013
2.7
1
0.8
004
3.2
1.3
1.1
005
3.4
1.6
1.4
006
4.2
2
1.7
007
4.8
2.5
2.3
Aø
Bø
5600-012 5600-0135600-011
DESOLDERING TIPS
These tips are
specially designed
to clean the pads.
Change of desoldering tip
This operation should be done while the tip is hot,
at a minimum temperature of 250°C, so that any
tin left inside is in molten state.
-Unscrew the tip to be replaced, with the aid of
the spanner supplied.
-Fit the new tip, and tighten up with the spanner
to achieve a good air tightness.
To empty the solder tin deposit and change
the filter
For this, the lid needs to be unscrewed and first
the tin deposit and then its spiral must be removed
to clean the inner part of the deposit with a brush.
-The condition of the filter must be checked
and replaced if dirty or damaged.
-The deposit needs to be inserted with spiral
filter put into place. Then the whole must be
closed by screwing the lid shut.
Lid
Brush
Ref. 0786640
Filter Ref.0780840
Deposit
Spiral
Ref. 0780550

ENGLISH
7
Solder tin deposits
It can be chosen between two different deposit
types:
-Metal Ref. 0812630.
-Glass Ref. 0812620.
-Place the new heating element. Check that
the right extremity of the upper part of the
heating element is inserted in the slot
located inside the body of the desoldering
iron (see drawing hereunder).
-Screw out the body of the desoldering
iron. Open up the body and remove the
heating element.
-Screw in the body of the desoldering iron.
Put the spiral and the filter back into the
deposit. Place the deposit inside the body
of the desoldering iron and screw in the
shut lid.
Lid
Brush
Ref. 0786640
Filter Ref. 0780840
Deposit
Spiral
Heating element
Ref. 5600010
Change of the heating element of the
desoldering iron (Ref. 5600010)
-To realize this operation, the lid needs to
be unscrewed and first the tin deposit and
then its spiral and filter must be removed
to clean the inner part of the deposit with
a brush.

8
ENGLISH
Cleaning the vacuum pump valve
Open the control unit as follow:
-Disconnect the control unit.
-Turn it upside down, remove the fixing
screws.
-Return the station to its normal position and
lift up the lid.
-Undo the four screws fastening the pump cover.
-Clean the valve with a cloth dampened in
alcohol. If it is too soiled, replace it with new
one. Ref. 0982970.
Detecting air leaks in the circuit
To detect air leaks in the circuit:
-Obstruct the tip inlet orifice
by pressing down on a
silicone disc, or bend the
tube connecting the
desoldering iron to the filter.
-Press the pushbutton vacuum pump.
If the red led lights up, there is no loss of
suction. Otherwise air gets into the system at
some point. This can occur at the desoldering
tip, or may be caused by the lid of the deposit,
lids of filters or because the air pump does not
function correctly due to dirty valves which
occurs when the air filter has not been used
correctly.
Changing the pump inlet filter
Verify the filter at the entrance of the pump, and
change it if dirty or obstructed, therefor:
Open the filter pulling the flap.
Take out the 2 cotton filters, throw away those
which are soiled and replace them with new
ones. Always use 2 filters.
Close the filter and check the airtightness.

ENGLISH
9
ADVANCED HANDPIECES RANGE
All the Advanced soldering handpieces range can
be connected to the AR 5800 station.
Thestation AR5800includesthe followingproducts:
-2245 handpiece ref. 2245000 with the 2245-003
cartridgeRef. 2245003.Power: 50W.For general
soldering work.
-AD 8245 soldering iron stand ref. 0788245.
-2245-007cartridgeRef. 2245007.It canbechosen
from a wide range of different 2245 cartridges to
adapt perfectly to the needs of the job (pag. 62).
The following soldering handpieces can be
connected to the AR 5800 station:
-Handpiece 2210 ref. 2210000. Power: 20W. For
high precision work, SMD etc. Available
cartridges2210: see page 63.
The2210 handpiece hasto beconnected tothe AD
8210 stand which has been especially designed
for this handpiece.
One version of soldering iron handpiece covered
with heat isolater is available:
-2245 Conforthandpieceref. 2245110.
These articles are not delivered with the station.
The 2210 and 2245 handpieces and cartridges
comply with the MIL-SPEC-2000 referring to the
potential difference between the soldering tip and
ground connection, must be less than 2 mV.
For a soldering handpiece to work properly, the
followingcomponents are required:a controlunit, a
handpiece and the corresponding stand and
cartridge.
The2245 soldering iron isconnected tothe station
in the following way:
The cable connection of the 2245 soldering iron is
connectedto the plugin theAD 8245soldering iron
stand and the cable connection of the soldering
iron stand can be connected to any of the two
connectors at the back of the station. Please find
the connection plan on figure.
Connector
AD 8210
soldering iron stand
Ref.0788210
2210 handpiece Ref. 2210000
2245 handpiece Ref. 2245000
2245 cartridges
2210 cartridges
AD 8245
soldering iron stand
Ref.0788245