JBL MPS-1000 User manual

MPS1000
Marine Powered Subwoofer
SERVICE MANUAL
JBL Consumer Products
250 Crossways Park Dr.
Woodbury, New York 11797 Rev1 6/2007

CONTENTS
SPECIFICATIONS ……………….….. . . . ………………………………….1
PACKAGING ……………………………………………………………………2
CONNECTIONS . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . 3
CONTROLS & FUNCTIONS……………………………………………….. 4
BASIC TROUBLESHOOTING. . . . . . . . . . . . . .. . . . . . . ... . . . . . . . . . 5
EXPLODED VIEW. . . . . . . . . . . . . . . . .. . . .. ……. . . .. .. . . . . …... … . 6
DISASSEMBLY INSTRUCTIONS............................………………………7
BLOCK DIAGRAM . . . . . . . . . . . ………………………. .. . . . . . . . …... 8
DETAILED TROUBLESHOOTING……………………………….………….9
ELECTRICAL PARTS LIST …………. .... . .. …. . . . . . . . . . .. .. . . . . . . 10
PCB DRAWINGS. …………… . . . . ……………..………………………. . 14
IC – TRANSISTOR PINOUTS . … . . .. . . . …. . . ………. . …. . . . . . . . 23
SCHEMATIC DIAGRAM………………………………………………………24
MPS1000 SPECIFICATIONS
10" (250mm) Marine Powered Subwoofer
Amplifier Power: 250W RMS
Frequency Response: 40Hz – 100Hz
Signal-to-Noise Ratio: 81.1dB
Fuse: 30A
Max. Current Draw: 14A
Idle Current Draw: <1.03A
Input Sensitivity, Line-Level Input: 100mV to 6V
Sensitivity, Speaker-Level Input: 1V to 13V
Crossover Frequency: 50Hz to 100Hz
Crossover Slope: 12dB per octave
Bass Boost: 0dB to +7dB @ 50Hz
Dimensions:
Mounting Depth: 7-15/16" (202mm)
Cutout Diameter: 10-1/8" (258mm)
Overall Diameter: 13"/13-1/16" (331mm/332mm)
JBL continually strives to update and improve existing products, as well as create new ones. The specifications
and details in this and related JBL publications are therefore subject to change without notice.
MPS1000 Subwoofer
1

2
MPS1000 Subwoofer

CONNECTIONS
About Power and Ground Connections:
The red B+ wire and the black ground wire should be connected directly
to the battery terminals in your boat. If your boat has a two-battery system,
connect the red and black wires to the battery that provides power for
your boat’s accessories rather than the battery that provides power to
start your boat’s motor. JBL’s MPS1000 is designed to shut off if it senses
that your battery’s voltage has fallen below 10 volts, in order to prevent
your battery from becoming fully discharged while you’re on the water.
Power Connection
Connect power, ground and remote turn-on signal to the MPS1000,
as shown in Figure 3. Also observe these installation tips:
• Use at least #12 AWG wire for the +BATT (+12 Vdc) and GND
(ground) connections. If needed, use at least a #20 AWG wire for
the REM (remote) connection.
• When routing power, ground, remote and signal cables, ensure that
wires are not able to become entangled with cargo, control cables,
the boat’s motor, passengers’ feet or any other object that could
become a safety hazard.
• Install a fuse holder with a 30A fuse within 18" of the battery +
terminal (see Figure 5).
• The REM connection requires +5 to +12 Vdc signal for the MPS1000
to turn on. Most head units with preamp outputs provide this remote
voltage signal. If the speaker-level inputs are used, a remote connec-
tion is not required, since the Auto Turn-On feature will sense voltage
on the speaker wires to automatically turn on the MPS1000.
Connecting the Signal
The MPS1000 includes a 2-channel speaker-level input and a 2-channel
line-level input. Either input connection type may be used. If you choose
the RCA-type plug connection, you must connect the remote turn-on
wire. Follow the diagram below to connect signal to your MPS1000.
MPS1000 Subwoofer
3

CONTROLS AND FUNCTIONS
The MPS1000 has several controls and indicators that simplify sonic
integration with the rest of the speakers on your boat. To gain access
to the controls, you must remove the cover and the water-tight
rubber plug underneath. To remove the cover, remove the two small
Phillips-head screws and pull the cover away, according to the arrow
in Figure 4. To reinstall the cover, follow the arrows in Figure 6 and
replace the two screws.
Figure 4. Removing cover
Figure 5. Rubber plug
NOTE: Be sure to replace the rubber plug after making adjustments.
Figure 6. Reinstalling cover
Figure 7. MPS1000 controls on the front panel
Power LED: This indicator will glow blue when the MPS1000 is
operational.
Gain Control: Use this control to adjust the volume (loudness) of
the MPS1000, compared to the loudness of the other speakers in
your boat.
Crossover: Use this control to adjust the amount of high-frequency
information in the MPS1000’soutput. A lower value means less
high-frequency signal will be present in the MPS1000’s output.
Bass Boost: Use this control to correct any perceived peak or dip
in the bass response. This control provides boost or cut at 50Hz.
Set the control to any value between 0dB and +7dB, according to
your preference.
Phase Control: Use this switch to reverse the phase of the MPS1000’s
output, with respect to its input. Choose the position (0° or 180°) that
sounds best. See “Tuning the MPS1000.”
TUNING THE MPS1000
1. Make sure the head unit is off and its volume control is set to
minimum.
2. On the MPS1000’s front panel, set the Gain control to the midpoint
position.
3. Set the Crossover control to its maximum position (clockwise).
4. Set the Bass Boost control to the minimum position
(counterclockwise).
5. Set Phase to 0.°
6. Turn on the head unit and play a favorite music track that has
substantial bass. Set the head unit’s volume control to 75% of the
total output (approximately 3 o’clock on rotary controls).
7. Listen to your system, making a mental note of the amount of upper
bass being reproduced.
8. Switch the Phase control to 180° and listen again for upper bass
content. There may be more upper bass, less upper bass, or no
change at all. The position that provides the most upper bass is
correct.
9. Adjust the Crossover control clockwise or counterclockwise
until you hear only low-frequency information in the output of the
MPS1000. For example, you should NOT hear any vocals coming
from the MPS1000 when seated in the normal listening position.
10. Adjust the Bass Boost control clockwise to suit your preference.
NOTE: In most cases, the steps above will provide satisfactory tuning.
However,the actual process may require several readjustments of
each control, since the settings will interact with each other.If
necessary, consult your authorized JBL car or marine audio dealer
for help in tuning your system.
NOTE: Depending on the MPS1000’s orientation and location in your
boat, reversing the phase may (or may not) increase or decrease the
amount of upper bass being reproduced.
1
1
2
Phase
max
80
max
120
min
50
min
Boost
Crossover
Gain
0° 180°
MPS1000
Phase
max
80
max
120
min
50
min
Boost
Crossover
Gain
MPS1000
0° 180°
3
3
1
2
4
MPS1000 Subwoofer

SYMPTOM LIKELY CAUSE SOLUTION
POWER LED is not lit. Fuse is blown. Fuse should be replaced.
Head unit is not Check remote voltage, and power,
functioning properly. ground or remote connections. The
MPS1000 is designed to shut off if
the battery voltage falls below 10V.
This is to ensure that your battery
isn’t completely drained. Charge
the boat’sbattery.
POWER LED is lit Inputs are not connected. Check connections.
but there is no bass. Head-unit fader control Adjust head-unit fader control to
is not set properly. feed audio signals to the MPS1000.
MPS1000 sounds Gain control is set too high. Readjust GAIN control (see “Tuning
muddy or distorted. the MPS1000” on the previous page).
Bass Boost is set too high. Readjust BASS BOOST control
(see “Tuning the MPS1000” on the
previous page).
Head-unit output is
distorted or blown.
MPS1000’s POWER LED When speaker-level connections
remains on after head are used, this is normal operation.
unit is turned off. The MPS1000 will remain on
another few minutes after
sensing that audio signals are
not present before shutting down.
Avalid serial number is required for warranty coverage.
Features, specifications and appearance are subject to change without notice.
TROUBLESHOOTING
MPS1000 Subwoofer
5

DISASSEMBLY INSTRUCTIONS
NEXT PAGE
MPS1000 Subwoofer
6

MPS1000 SERVICE PROCEDURE
Follow the instructions below to access the MPS1000 woofer or amplifier
Tools Needed:
•Philips screwdriver, small and medium
•Flat blade screwdriver
•Box Cutter or knife
•Silicon Seal
1) Turn the product upside-down to expose the (7) screws holding the Grille to the enclosure; remove the
screws.
2) Remove the Grille by lifting at the edge opposite the controls; there may be a small amount of adhesive
that must be overcome in the area of the controls. The Grille can be left dangling by the control cable.
3) With the woofer exposed, remove all (8) screws. If the black adherent prevents screw removal, it must
be scraped off the screw heads.
4) With a box cutter or knife, cut into the adherent and find the woofer edge.
5) Lift the woofer slightly with the Flat blade screwdriver. Now cut into the black adherent around the
perimeter of the woofer frame with box cutter, lifting the edge with the screwdriver as you progress.
6) Remove the woofer.
REASSEMBLY
Follow the above instructions in reverse order, noting that:
•Examine the woofer mating surface on the enclosure carefully. If the raised ring anywhere around the
circumference has been damaged by your tools, during the woofer removal: RTV Sealant, or Silicon
Seal, should be added to that area. If in doubt, add sealant.
•A new bead of RTV Sealant, or Silicon Seal, should be added in one other area before the Grille is
attached.
MPS1000 Subwoofer
7

8
MPS1000 Subwoofer

MPS1000 Troubleshooting Flow Chart
no no
yes yes
yes yes yes no
no
yes
yes yes
yes no
no
led light Blue yes
no
yes
yes no
yes
no
yes yes
no yes
no
yes
no yes
yes
no
yes
yes
no
yes
AMP no signal out
Dc voltage check ±VH
Check+/-15VDC
Led light Blue
Check Q508.Q509.Q510.Q511.
D511.D514 etc.
Check R234.R228 signal Check D201.D202.R280.R278
R293,etc
Check ,+VH& -VH DC
Voltage
Check W200 PIN7.PIN8 signal
Check Q531,Q532.Z501.Z502 etc
Check M100 signal Check RL50.
Class-D pin2
il
Check R278,R293 signal
Check M200 P4. PIN5
signal
Check U1.P1.ect
Check Class-D pin6 signal.
Q417.etc
Check R563.R564.R273.
R274.R275.R257. etc
Check U203.Q200.Q201,
etc
Check U201.U200.U204.VR201.VR202.
VR203.SW2.etc
Check CLASS-D 300W
module.transformer(T500)
Check U500,Q505.Q506.
Q513.Q514 etc
Check Fuse,D500.Rem pin
.Q500.Q501 etc
Check U203 Pin1 signal
Check,Q515,Q516,Q517 etc
The Amp Ass'Y OK, END
MPS1000 Subwoofer
9

MPS1000 Electrical parts List
Part Number Description Qty Reference Designator
Main/Power PCB
Resistors
110-14100j26-e Resistor 10Ω1/4W ±5% CF 26mm (RoHS) 2 R500,R615,
116-142201j26x-e metal oxide film Resistor 2.2K 1/4W ±5% MO 26mm (RoHS) 2 R532,R534,
118-08050000j-e SMD Resistor 0805 0Ω±5% (ROHS) 5 C10,C15,C18,C22,R280,
118-08051001f-e SMD Resistor 0805 1K 1% (RoHS) 2 R541,R542,
118-08051001j-e SMD Resistor 0805 1/10W 1K ±5% (RoHS) 12 R406,R407,R410,R411,R552,R553,R55
6,R557,R560,R502,R519,R629,
118-08051002j-e SMD Resistor 10K 0805 1/10W 5% (RoHS) 20
R40,R42,R285,R417,R418,R445,R554,
R507,R508,R511,R540,R611,R612,R61
6,R621,R622,R623,R626,R627,R625,
118-08051003j-e SMD Resistor 100K 0805 1/10W 5% (RoHS) 9 R38,R45,R49,R50,R416,R294,R517,R6
18, R624,
118-08051004j-e SMD Resistor 1M 0805 1/10W 5%(RoHS) 2 R415,R447,
118-080510r0j-e SMD Resistor 0805 10ohm 5% (RoHS) 5 R41,R43,R521,R523,R613,
118-08051132f-e SMD Resistor 0805 11.3K 1% (RoHS) 1 R512,
118-08051202j-e SMD Resistor 12K 0805 1/10W 5% (RoHS) 2 R234,R513,
118-08051501j-e SMD Resistor 0805 1.5K 5% (RoHS) 1 R550,
118-08051503j-e SMD Resistor 150K 0805 1/10W 5% (RoHS) 1 R80A,
118-08051802j-e SMD Resistor 18K 0805 1/10W 5% (RoHS) 1 R274,
118-08051803j-e SMD Resistor 180K 0805 5% (RoHS) 1 R237,
118-08052001f-e SMD Resistor 0.1W 1% 2K (RoHS) 1 R77C,
118-08052002j-e SMD Resistor 20K 0805 1/10W 5% (RoHS) 6 R5,R6,R23,R24,R563,R564,
118-08052200j-e SMD Resistor 220Ω0805 1/10W 5% (RoHS) 1 R501,
118-08052201j-e SMD Resistor 2.2K 0805 1/10W 5% (RoHS) 2 R228,R515,
118-08052202j-e SMD Resistor 22K 0805 1/10W 5% (RoHS) 12 R9,R10,R11,R12,R17,R18,R21,R22,R2
54,R287,R403,R628,
118-08052702j-e SMD Resistor 0805 27K ±5% (RoHS) 2 R257,R273,
118-08052703j-e SMD Resistor 270K 0805 5% (RoHS) 2 R551,R548,
118-08053300j-e SMD Resistor 0805 330Ω5% (RoHS) 2 R37,R46,
118-08053301j-e SMD Resistor 3.3K 1/10W 0805 5% (RoHS) 1 R446,
118-08053302j-e SMD Resistor 33K 0805 5% (RoHS) 2 R277,R614,
118-08053902j-e SMD Resistor 0805 39K 5% (RoHS) 1 R631,
118-08054301j-e SMD Resistor 0805 4.3K ±5% (RoHS) 1 R505
118-08054302j-e SMD Resistor 0805 43K 5% (ROHS) 1 R503,
118-08054700j-e SMD Resistor 0805 470Ω±5% (RoHS) 3 R510,R522,R524,
118-08054701j-e SMD Resistor 4.7K 0805 1/10W 5% (RoHS) 7 R1,R2,R19,R20,R275,R276,R520,
118-08054702j-e SMD Resistor 47K 0805 1/10W 5% (RoHS) 4 R14A,R77A,R405,R414,
118-08054703j-e SMD Resistor 470K 0805 1/10W 5% (RoHS) 1 R278,
118-08055101j-e SMD Resistor 0805 5.1K 5% (RoHS) 1 R514,
118-08055102j-e SMD Resistor 0805 51K 5% (RoHS) 2 R39,R44,
118-08055600j-e SMD Resistor 0805 560Ω±5% (RoHS) 2 R256,R286,
118-08055601j-e SMD Resistor 0805 5.6K 5% (RoHS) 2 R238,R518,
118-08056202j-e SMD Resistor 62K 0805 1/10W 5% (RoHS) 4 R27,R28,R29,R30,
118-08056800j-e SMD Resistor 0805 680Ω±5%(RoHS) 2 R504,R509,
118-08056801j-e SMD Resistor 0805 6.8K ±5% (RoHS) 1 R516,
118-08057504j-e SMD Resistor 7.5M 0805 1/10W 5% (RoHS) 1 R293,
118-08057871f-e SMD Resistor 7.87K 0805 1/10W 1% (RoHS) 1 R279,
118-12060000f-e SMD Resistor 0Ω1206 1% (RoHS) 2 C32,C33,
116-303300j5vx-e metal oxide film Resistor 330Ω3W 5% 5mm (RoHS) 2 R531,R533,
116-3091r0j00x-e metal oxide film Resistor 91R 3W 5%long (RoHS) 1 R539,
116-30r100j00x-e oxide film Resistor 0.1Ω3W ±5% long crus (RoHS) 4 R408,R409,R412,R413,
Capacitors
129-a104ja03-e disc Capacitor 0.1 100V ±5% MSC (RoHS) 2 C522,C524,
129-a105j633-e metallized Capacitor 1 F 63V ±5% MSC (RoHS) 1 C505,
130-3f104z503-e disc Capacitor 0.1 50V +80/-20% (RoHS) 1 C502,
132-104ja03-e mylar Capacitor 0.1 F 100V ±5% (RoHS) 4 C10A,C61,C537,C538,
MPS1000 Subwoofer

Part Number Description Qty Reference Designator
Main/Power PCB
135-3227m25-e electrolytic Capacitor 220 F 25V ±20% (RoHS) 1 C504,
135-3337m16-e electrolytic Capacitor 330 F 16V ±20% (RoHS) 2 C612,C622,
135-b227m35-e electrolytic Capacitor 220 F 35V ±20% 105℃(RoHS) 1 C515,
141-b0101j50-e CAP CERAMIC/CHIP 100PF 50V CH J NPO 0805 (RoHS) 10 C11,C12,C17,C19,C21,C4,C214,C338,
C339,C253,
141-b0470j50-e SMD ceramic Capacitor 47pF 0805 NPO 50V (RoHS) 2 C3,C9,
141-b7102k50-e SMD ceramic Capacitor 0.001 F 50V X7R 0805 10% (RoHS) 2 C401,C402,
141-b7103k50-e SMD ceramic Capacitor 0.01 50V X7R 0805 (RoHS) 3 C252,C270,C271,
141-b7104ka0-e SMD Capacitor 100nF 100V X7R 10% 0805 (RoHS) 4 C537,C538,C522,C524,
141-b7332j50-e SMD ceramic Capacitor 0805 X7R 3300pF 5% (RoHS) 2 C24,C25,
141-b7392j50-e SMD ceramic Capacitor 0805 3900PF 50V X7R (RoHS) 1 C507,
141-b7472k50-e SMD Capacitor 0805 X7R 4700PF 10% 50V (RoHS) 2 C511,C624,
142-av226k16h-e SMD electrolytic Capacitor ±10% 22 16V (RoHS) 1 C508,
142-av226k16h-e SMD electrolytic Capacitor ±10% 22 16V (RoHS) 6 C1,C2,C20,C16,C264,C508,
142-sv106m25h-e SMD electrolytic Capacitor 10 25V 5mm (RoHS) 10 C7,C8,C13,C14,C28,C27,C52,C53,C27
3,C272,
142-sv475m25h-e SMD electrolytic Capacitor 4.7 25V 4mm 85C (RoHS) 2 C545,C546,
142-sv476m16h-e SMD electrolytic Capacitor 47 16V 5.5mmH (RoHS) 5 C251,C531,C532,C534,C536,
135-c158m35-e electrolytic Capacitor 1500 F 35V±20% 105℃13mm*25mm (RoHS) 2 C501,C513,
138-5228m801-e large aluminium electrolytic Capacitor 2200 F 80±20% ψ25*30 (RoHS) 2 C521,C523,
139-c108m35-e low leakage electrolytic Capacitor 1000 F 20% 35V (RoHS) 1 C529,
130-2f221md00-e ceramic Capacitor 220pF 250V ±20% long crus LS=10mm (RoHS) 1 C539,
132-123ja03-e m
y
lar ca
p
acitor 0.12 F 100V ±5% TAP
(
RoHS
)
1 C68
132-332ja03-e mylar capacitor 0.0033 100V ±5% TAP (RoHS) 1 C64
Semiconductors
192-027c1815gr-e transistor 2SC1815GR TOSHIBA(RoHS) NPN 2 Q200,Q201,
192-153j111-e FET J111 FAIRCHILD TO-92 (RoHS) 1 Q417,
197-631n4148-e Diode 500mW 75V 1N4148 Panjit (RoHS) 1 D50,
199-65001503g-e zener Diode GDZJ15C500mW 15V 2% ROHM 52mm 1N5245B (RoH
S
2 Z501,Z502,
190-99pc817c-e IC PC817C(COSMO) (RoHS) Optocoupler 1 U501,
192-161tip31c-e Transistor TIP31C SGS (RoHS) NPN 1 Q531,
192-162tip32c-e Transistor TIP32C SGS (RoHS) PNP 1 Q532,
192-16360nf06-e Transistor STP60NF06 SGS FE (RoHS) MOSFET 4 Q508,Q509,Q510,Q511,
197-301604gd-e bridge rectifier SF1604G-D (RoHS) 2 D511,D514,
197-306a20-e bridge rectifier 6A 200V 6A20 (RoHS) 1 D500,
190-06m4560ms-e IC SMD NJM4560M SOP8 (RoHS) Dual Op-Amp 2 U1, 3,
190-13494cdrs-e IC TL494CDR SMD TI PWM 1 U500,
190-16tl074cds-e SMD IC TL074CD ST (RoHS) Quad Op-Amp 1 U203,
192-027c1815grs-e SMT Transistor MMBT1815 SOT-23 (RoHS) 12 Q510,Q503,Q513,Q514,Q516,Q517,
Q610,Q611,Q622,Q626,Q624,Q405,
192-091sc4672-e Transistor 2SC4672(MPT3) ROHM (RoHS) 1 Q612,
192-111t5551s-e Transistor ON NPN MMBT5551L SOT-2 SMD (RoHS) 1 Q403,
192-192b5401s-e SMD Transistor PMBT5401 SOT-23 NPN PHILIPS(RoHS) 2 Q402,Q404,
192-998a1015grs-e SMD transistor MMBT1015 CJ SOT-23(RoHS) 7 Q515,Q502,Q504,Q505,Q506,Q621,
Q623,
192-998b766s-e SMD transistor 2SB766 CJ SOT-89 (RoHS) 1 Q500,
197-03rls4148s-e SMD Diode RLS4148-TE11 ROHM (RoHS) 10 D202,D201,D401,D402,D403,D503,D55
0,D551,D611,D612,
199-15000624s-e SMD zener diode HZ6C2 RENESAS SOT-23(RoHS) 1 Z500,
Miscellaneous
122-14102m1600-e Inductor 1.0mH ψ1.6mm (RoHS) 1 L502,
122-14144m4180-e Inductor 0.14mH Ferrite Core 18AWG 20% short crus (RoHS) 1 T1,
150-r36231504-e ring transformer RT36-6T 28T (RoHS) 1 T500,
120-1000003-e Inductor 10W AI YT-C3104-005 1CRHW 354708LTB (RoHS) 7 B500,B501,B502,B503,B504,B506,B50
162-5002d003-e WIRE drop-out line 20mm mottle 3PIN MIDPIN shrink sleeve (RoHS) 2
162-5002d004-e WIRE drop-out line 20mm mottle 2PIN MIDPIN shrink sleeve (RoHS) 1
109-1ttc802j0-e temperature sensing Resistor TTC-802(JS) NTC long crus (RoHS) 1 TH500,
MPS1000 Subwoofer

Part Number Description Qty Reference Designator
Main/Power PCB
171- 833h1cc-e relay 833H-1C-C 12VDC (RoHS) 1 RL50,
175-1b09v01-e coupling 9PIN PITCH=2.0mm (RoHS) 1 M200,
175-1c12v01-e coupling 12PIN PITCH=2.5mm(RoHS) 1 P1,
175-1d02v01-e coupling 2PIN PITCH=3.96mm (RoHS) 1 M100,
175-9b40h02-e row pin 40PIN PITCH=2.0mm horizontal (RoHS) 2
176-trpcb1m4-e terminal (PCB foursquare PIN) PCB1M4 (RoHS) 2 P2,P3,
162-a060d007-e wire array 600mm mottle +rubber bung (RoHS) 1
193-201612tr-e ceramic insulation T0-220 16mm*12mm (RoHS) 3
236-AL-05001-0LAE aluminum bar layer (RoHS) 1
304-AL-05090-0VAE lower cover AL Φ235.3*32H silver 1
317-000-00037-0LA
E
earth terminal M3lug plate t=0.3 (RoHS) 2
351-AM03008A078-
E
M3*8 machine screw nikel (RoHS) 6
351-AM03016A097-
E
M3*16 machine screw (RoHS) 4
351-AM03022A958-
E
machine screw M3*22 (RoHS) 2
351-FM04006A220-
E
M4*6 machine screw nikel (RoHS) 2
355-P0306242-E M3spring shim ID3.2 OD5.6 T0.8 (RoHS) 6
355-P0407236-E M4spring shim ID4.2 OD7.0 T1.0 nikel (RoHS) 2
359-FB-00018-0RA
E
fiber washer outside 12￠*inside 3.8￠*1t
(
RoHS
)
2
361-FE-05000-0LBE ICtrave 69*12*4*1.5t (RoHS) 2
410-000-05924-E model paster PAP MPS1000 use 1
Class D amp PCB (Replacment of entire module is recommended, part# 051-B05083C-E).
Resistors
118-12060000f-e SMD Resistor 0Ω1206 1% (RoHS) 1 R1,
118-12061001j-e SMD Resistor 1.00K 1206 5% (RoHS) 1 R2,
118-12061002j-e SMD Resistor 10.0K 1206 5% (RoHS) 6 R25,R29,R30,R30B,R7,R9,
118-120610r0j-e SMD Resistor 10.0Ω1206 5% (RoHS) 4 R20,R20B,R22,R23,
118-12062002j-e SMD Resistor 20.0K 1206 5% (RoHS) 1 R26,
118-12062201j-e SMD Resistor 2.20K 1206 5% (RoHS) 19
R6,R13,R16,R31,R33,R34,R35,R36,R3
7,R38,R39,R40,R41,R42,R43,R44,R45,
R46,R32,
118-12062204j-e SMD Resistor 2.20M 1206 5% (RoHS) 1 R4,
118-12062701j-e SMD Resistor 2.70K 1206 5% (RoHS) 1 R10,
118-12063000j-e SMD Resistor 300.0Ω1206 5% (RoHS) 1 R24,
118-12063301j-e SMD Resistor 3.30K 1206 5% (RoHS) 4 R14,R15,R27,R28,
118-12063902j-e SMD Resistor 39.0K 1206 5% (RoHS) 1 R3,
118-12064700j-e SMD Resistor 470Ω1206 5% (RoHS) 3 R8,R11,R21,
118-12064701j-e SMD Resistor 4.70K 1206 5% (RoHS) 2 R5,R12,
Capacitors
128-e106ma01-se non polarized electrolytic Capacitor 10 F 100V 20% (RoHS) 2 C16,C17,
132-104kb50-e mylar Capacitor 0.1 ±10% 250V long crus LS-10.mm MD (RoHS) 1 C20,
132-105kb50-e mylar Capacitor 1 F 250V ±10% long crus (RoHS) 1 C40,
141-c0101k50-e SMD ceramic Capacitor 100pF 50V 10% 1206 NP0 (RoHS) 1 C4,
141-c0220k50-e SMD ceramic Capacitor 22pF 50V 10% 1206 SMT NPO (RoHS) 1 C5,
141-c0561k50-e SMD ceramic Capacitor 560pF 50V 10% 1206 NPO (RoHS) 1 C6,
141-c5104m50-e SMD ceramic Capacitor 1206 Y5V 0.1 F 50V ±20% (RoHS) 8 C2,C3,C7,C8,C9,C10,C11,C15,
141-c7223k50-e SMD ceramic Capacitor 0.022 F 50V 10% 1206 X7R (RoHS) 1 C13,
141-d7104kb5-e SMD ceramic Capacitor 0.1 F 250V 10% 1210 X7R (RoHS) 4 C12,C14,C18,C19,
Semiconductors
192-232irf9640-e FET IRF9640 IR P-CH TO220 (RoHS) 2 Q10,Q10B,
192-233f640n-e Transistor IRF640N INTERNATIONAL (RoHS) 1 Q11,
190-16tl072dts-e SMD I.C. TL072CDT SGS THOMSON (RoHS) Dual Op-Amp 1 IC1,
192-09124126qs-e SMD Transistor 2SC2412K-T146Q/R ROHM (RoHS) 2 Q1,Q4,
192-09139066rs-e SMD Transistor 2SC3906K-T146R ROHM (RoHS) 2 Q2,Q8,
192-091sc4672-e Transistor 2SC4672(MPT3) ROHM (RoHS) NPN 1 Q5B,
MPS1000 Subwoofer

Part Number Description Qty Reference Designator
Class D amp PCB (Replacment of entire module is recommended, part# 051-B05083C-E).
192-09210376qs-e SMD Transistor 2SA1037K-T146Q/R ROHM (RoHS) 2 Q7,Q9,
192-09215146rs-e SMD Transistor 2SA1514K-T146R ROHM (RoHS) 1 Q3,
192-1582n5401-e Transistor FSC 2N5401 AI-PNP 350V 500mA TO-92 (RoHS) 1 Q6B,
197-03rls4148s-e SMD Diode RLS4148-TE11 ROHM (RoHS) 8 D1,D2,D3,D4,D5,D5B,D6,D20,
199-15000563s-e SMD ZENER 5.6V 5% PHILIPS BZX84-C5V6 (RoHS) 2 Z1,Z2,
199-1500120s-e SMD ZENER 12V 5% PHILIPS BZX84-C12 (RoHS) 4 Z3,Z4,Z5,Z6,
Miscellaneous
122-13151k0190-e CHOKE SA-500-280 (PT1601B*151MAA) (RoHS) 1 L1,
122-14300k4-e Ferrite core LD1215*300K ±10% short crus (RoHS) 1 L2,
Tone Control PCB
Resistors
118-08051001j-e SMD Resistor 0805 1/10W 1K ±5% (RoHS) 5 R200,R219,R222,R233,R264,
118-08051002j-e SMD Resistor 10K 0805 1/10W 5% (RoHS) 3 R229,R261,R262,
118-08051202j-e SMD Resistor 12K 0805 1/10W 5%(RoHS) 1 R227,
118-08051500j-e SMD Resistor 0805 150Ω5% (RoHS) 1 R202,
118-08051502j-e SMD Resistor 0805 15k 5% (RoHS) 1 R218,
118-08052201j-e SMD Resistor 2.2K 0805 1/10W 5% (RoHS) 4 R255,R258,R259,R260,
118-08052202j-e SMD Resistor 22K 0805 1/10W 5% (RoHS) 2 R240,R241,
118-08052402j-e SMD Resistor 0805 24K 5% (RoHS) 1 R225,
118-08053601f-e SMD Resistor 3.6K 0805 1/10W 1% (RoHS) 1 R263,
118-08053901j-e SMD Resistor 0805 3.9K 5% (RoHS) 1 R224,
118-08053902j-e SMD Resistor 0805 39K 5% (RoHS) 1 R223,
118-08054701j-e SMD Resistor 4.7K 0805 1/10W 5% (RoHS) 1 R221,
118-08054702j-e SMD Resistor 47K 0805 1/10W 5% (RoHS) 2 R251,R253,
118-08054703j-e SMD Resistor 470K 0805 1/10W 5% (RoHS) 1 R220,
118-08056201j-e SMD Resistor 0805 6.2K ±5% (RoHS) 2 R250,R252,
115-v503b211-e variable Resistor 2 gang 50KB RV112BF-40-8.5S-B50K (RoHS)
GAIN, CROSSOVER, BOOST 3 VR201,VR202,VR203,
Capacitors
141-b0101j50-e CAP CERAMIC/CHIP 100PF 50V CHJ NPO 0805 (RoHS) 3 C242,C284,C285,
141-b5104m50-e SMD ceramic Capacitor 0805 Y5V 0.1uF 50V ±20% (RoHS) 8 C274,C235,C229,C231,C233,C234,C23
9,C240,
141-b7102j50-e SMD ceramic Capacitor 0805 X7R 1nF 50V 5% (RoHS) 1 C280,
141-b7103k50-e SMD ceramic Capacitor 0.01U 50V X7R 0805 (RoHS) 1 C217,
141-b7104j50-e CAP CHIP 100NF 50.0V X7R K 0805 (RoHS) 1 C211,
141-b7153k50-e SMD Capacitor 0805 X7R 15nF 10% 50V (RoHS) 1 C265,
141-b7224k16-e SMD ceramic Capacitor 0.22U 16V 0805 X7R (RoHS) 5 C215,C260,C261,C262,C263,
141-b7274k25-e SMD ceramic Capacitor 0.27U 25V X7R 0805 (RoHS) 1 C210,
141-b7823j50-e SMD ceramic Capacitor 0.082U 50V X7R 0805 (RoHS) 1 C216,
142-sv106m25h-e SMDelectrolytic Capacitor 10U 25V 5mm (RoHS) 3 C23,C237,C238,
Semiconductors
190-06m4560ms-e IC SMD NJM4560M SOP8 (RoHS) 4 U200,U201,U204,U205,
195-10204ubd-e glow diode blue 204-10UBD (RoHS) 1 LD200
Miscellaneous
162-80429001-e spacer wire 9PIN 420mm WHT (RoHS) 1
166-a028a4bf-e two piece array speaker wire 280mm 18AWG T205*T110 (RoHS) 1
162-5006d005-e drop-out line red/black 2PIN 60mm UL1571 28AWG (RoHS) 1 for LED,
175-1b02v01-e coupling 2PIN PITCH=2.0mm (RoHS) 1 EL204BD,
175-1b09v01-e coupling 9PIN PITCH=2.0mm (RoHS) 1 W200,
180-sms6022p-e switch SLIDE SW MS-6022P EG2 (RoHS) PHASE 1 SW2,
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