JBL SUB140P/230 User manual

Service Manual
SUB 140P / 230
Active 8” Subwoofer.
Weave design, Studio Series.
CONTENTS
PCB DRAWINGS 12
OWNER’S MANUAL 2 WIRING DIAGRAM 23
SPECIFICATIONS 5 BLOCK DIAGRAM 24
PACKAGE DRAWING 6 SCHEMATIC DIAGRAMS 25-28
EXPLODED VIEW AND PARTS 7
PARTS LIST 8
Released EU2011 Harman Consumer Group, Inc. Rev 0, 03/2011
8500 Balboa Boulevard
Northridge, California 91329

JBL
SUB 140P/230 Service
Manual
Page 2 of
28

This Class B digital apparatus complies with Canadian ICES-003.
Cet appareil numérique de la classe B est conforme à la norme
NMB-003 du Canada.
JBL
SUB 140P/230 Service Manual
Page 3 of 28

JBL
SUB
140P/230 Service Manual
Page 4
of 28

CROSSOVER
50 (Hz) 200
JBL
SUB 140P/230 Service
Manual
Page 5 of
28

JBL
SUB
140P/230
Service
Manual
Page 6 of
28
JBL
SUB
140P/230
Package
drawing.

JBL
SUB
140P/230 Service Manual
Page 7 of
28

part no. description quantit
y
ref.
051-A05322A-E PCB ASS'Y SUB140/230 AMP EUPRoH
S
1
051-A05322B-E PCB ASS'Y SUB140/230 POWER-SOURCE EUP
RoHS 1
152-V60202603-E
p
ower cord 6FT SPO21A HO3VVH2-F
(
RoHS
)
1
156-H220050-E Shrink tube 22 50mm
(
RoHS
)
1
162-A013D011-E WIRE 130mm B/W UL1617 18AWG3PIN 1 CN1
162-A042D003-E WIRE 420mm R/B UL2468 18AWG 2PIN3.96 1 CN2
163-11009-E Cable tie 100mm
(
RoHS+REACH 1
180-P3024DB-E ROCKER 3024-DB
(
RoHS
)
1
302-AL-05303-0BBE rear
p
anel 200*252*T=2.5 1
306-ABS-05175- rear enclosure 198*173*70mm ABS765A 1
311-ABS-00028- knob 46077-W P.V.C.
(
RoHS
)
2
323-AL-05202-0LAE heat sink
(
RoHS
)
1
335-NYL-00002- Wire cli
p
4K-4 NO-BB
(
RoHS
)
2
351-AM03006B1324- M3*6 Ta
pp
in
g
screw cross with nickle
(
RoHS
)
4
351-AM03008A079-E M3*8 Machine screw cross BLK
(
RoHS+REACH 4
351-AM03012A089-E M3*12 Machine screw cross with nickle 2
351-AM03012A090-E M3*12 Machine screw cross BLK 1
352-AM03010D065-E 3*10 P type tapping screw cross
(
RoHS+REACH+CPSIA
)
5
354-HM03044-E M3 nut with nickle
(
RoHS
)
3
355-P0306242-E M3 s
p
rin
g
p
ad ID3.2 OD5.6 T0.8
(
RoHS
)
3
362-CU-05098-0YAE s
p
acin
g
p
ole 10.5*6mm RoHS 2
362-NYL-05104- s
p
acin
g
p
ole M3.0*10.5mm 2
362-NYL-05112-0LAE s
p
acin
g
p
ole 5*3.2 H=3.3mm 2
part no. description quantit
y
ref.
104-A05322A00V-E PCB OF SUB140P MAINBOARD RoHS 0,5
118-06030000J-E SMD resistor 0603 1/16W 0 ±5%LF(RoHS) 9 R8,R12,R13,R14,R1
5,R17,R18,R19,R43
118-06031000F-E SMD resistor 0603 1/16W 100 ±1%LF/RoHS 5 R34,R35,R37,R38,R
45
118-06031001J-E SMD resistor 0603 1/16W 1K ±5% LF 3 R55,R65,R56
118-06031002F-E SMD resistor 0603 1/16W 10K ±1%LF/RoHS 23
R2,R5,R11,R21,R23,
R24,R26,R27,R28,R
29,R30,R33,R40,R41
,R42,R48,R51,R53,R
54
,
R57
,
R66
,
R61
,
R63
118-06031003F-E SMD resistor 0603 1/16W 100K ±1%LF 3 R22,R50,R60
118-06031200J-E SMD resistor 0603 120 ±5%
(
RoHS
)
1 B12
118-06032001F-E SMD resistor 0603 1/16W 2K ±1% LFLF 1 R1
118-06032700J-E SMD resistor 0603 270 ±5%
(
ROHS
)
1 R47
118-06033301F-E SMD resistor 0603 1/16W 3.3K ±1%LF 1 R20
118-06034701F-E SMD resistor 0603 4.7k 1%
(
RoHS
)
1 R59
118-06034702F-E SMD resistor 0603 47K 1%
(
RoHS
)
1 R58
118-06034991F-E SMD resistor 0603 1/16W 4.99K ±1%LF/RoHS 4 R25,R36,R39,R62
118-06034992F-E SMD resistor 0603 1/16W 49.9K ±1%LF 2 R31,R64
118-12060000F-E SMD resistor 0 1206 1%
(
RoHS
)
1 R46
118-120622R0J-E SMD resistor 22 1206 5%
(
RoHS
)
1 R49
118-201020R0J-E SMD resistor 2010 20 5% RoHS 2 R9,R32
118-25126R20J-E SMD resisto
r
2512 6.2 ±5% RoHS 2 R6,R10
121-0603B601N2-E FERRITE BEAD SMD 600 100MHz25% 0603
CBG160808U601T (ROHS) 13
B2,B3,B4,B5,B7,B6,
B10,B11,B13,B14,B1
5
,
B16
,
B17
121-0805B601N-E Bead SMD 0805 600 ohms2CB201209A601
(
RoHS
)
2 B8,B9
134-A226M10-E SMT1206(3216) capacitor 10V 22uF -20/+20
(RoHS) 10
C34,C39,C40,C42,C
76,C48,C53,C66,C78
,
C83
AMP JBL SUB140P/230 120W Eup (RoHS)
PCB ASS'Y SUB140/230 AMP EUPRoHS
JBL
SUB
140P/230
Service
Manual
Page 8 of
28
PARTS
LIST

141-A0101J50-E CAP SMD 0603 NPO100pF ±5% 50V LF/RoHS 6 C31,C32,C35,C36,C
79,C80
141-A0180J50-E CAP SMD 0603 NPO18
p
F ±5% 50V LF
(
RoHS
)
2 C67,C71
141-A0181J50-E SMD ca
p
acitor 0603 NPO 180PF 50V±5%
(
RoHS
)
2 C54,C55
141-A0221J50-E CAP SMD 0603 NPO220
p
F ±5% 50V LF 3 C37,C41,C44
141-A0470J50-E CAP SMD 0603 NPO47
p
F ±5% 50V LF 1 C22
141-A7104K50-E CAP SMD 0603 X7R0.1uF ±10% 50V LF 36
C1,C2,C3,C6,C11,C1
3,C15,C18,C19,C20,
C23,C24,C27,C29,C
33,C38,C43,C47,C50
,C51,C57,C58,C60,C
61,C62,C63,C65,C69
,C70,C72,C73,C74,C
81
,
C82
,
C84
,
C85
141-A7105K25-E SMD ca
p
acitor 1uF 0603 X7R 10%25V
(
RoHS
)
2 C56,C59
141-A7122K50-E SMD ca
p
acitor 1.2nF 0603 +/-10% 2 C4,C30
141-B0331JA0-E SMD ca
p
acitor 330
p
F 100V 5% 0805NPO RoHS 2 C7,C77
141-B5106Z16-E CAP SMD 0805 10uF+80/-20% 16V LF/RoHS 4 C10,C49,C52,C46
141-B7104KA0-E SMD ca
p
acitor 100nF 100V X7R 10%0805
(
RoHS
)
4 C5,C12,C14,C8
141-C7105K50-E SMD ca
p
acitor 1206 X7R 1uF 50V10% RoHS 4 C16,C21,C86,C87
142-SV226M16H-E SMD ca
p
acitor 22UF 16V 4.3*4.3mm
(
RoHS
)
4 C28,C45,C64,C75
190-998252ATS-E SMD IC MPC82x52AT TSSOP-20
(
RoHS
)
1 U3
190-154M5XNLS-E SMD IC NC7SZ04M5X
_
NL 1 U6
190-16CF4053S-E SMD IC HCF4053M013TRST SOIC16
(
RoHS
)
1 U8
190-16STA309S-E SMD ST IC STA309A13TR TQFP64
(
RoHS
)
1 IC2
190-16STA512BS-E SMD IC ST STA512B SO36 RoHS 1 IC1
190-16TL072DTS-E SMD I.C. TL072CDT SGS THOMSON
(
RoHS
)
2 U1,U9
190-99AP33GAS-E SMD IC AP6209-33GA 1 U7
190-99AP33GBS-E SMD IC AP6209-33GB 1 U5
190-99CS5343S-E SMD IC CS5343 CIRRUS LOGICTSSOP-10
(
RoHS
)
1 U2
190-99IMP809S-E SMD IC IMP809SEUR-T
(
IMP
)(
RoHS
)
1 U4
192-111BT3904S-E SMD Transistor MMBT3904 TRANSISTORSOT-23
NPN 40V 200MA
(
RoHS
)
2 Q2,Q4
192-112BT3906S-E SMD Transistor MMBT3906 TRANSISTORSOT-23
PNP 40V 200MA
(
RoHS
)
1 Q3
192-997C1815GRS-E SMT Transistor UTC MMBT1815 SOT-23RoHS 1 Q5
199-6500033SJ-E SMD diode MINI-MELF 500mW5% 3.3V
ZMM5226B
(
RoHS
)
2 ZD1,ZD2
115-H102A101-E resistor 1KA 1 VR1
115-H104B107-E resistor 100KB 1 VR2
122-14220K06501-E FERRITE CORE SD-500-311A CD21619P-
220KUS
(
RoHS
)
2 L1,L2
129-A684JA03-E ca
p
acitor 0.68U 63V ±5% MSCTAP
(
RoHS
)
1 C9
139-A108M63-E ca
p
acitor 1000uF 63V ±20%
(
16X31.5
)
(
RoHS
)
1 C17
145-11228800-E DIP Oscillator 12.288000MHz49S GB1220001 1 XL1
161-506520-E JUMPER WIRE 26mm TAP
(
RoHS
)
2 JP1,JP2
162-5010D020-E connector 100mm UL1007 24AWG 4PIN2.5Housin
g
1 CN6
162-5012D021-E connector 120mm UL1007 18AWG 1 CN1
174-0RCA313G-E RCA Jack RCA-313G
(
RoHS
)
1 JK1
175-1D02V01-E connector 2PIN PITCH=3.96mm
(
RoHS
)
1 CN2
175-9C04V03-E connector P=2.54mm 180
(
RoHS
)
1 CN4
180-TMS7210V-E SWITCH SLIDE 6PIN MS7210V
(
RoHS
)
2 SW1,SW2
195-401L0392-E diode R/G 3mm
(
RoHS
)
1 LD1
part no. description quantit
y
ref.
104-A05317B00V-E PCB OF HKTS200 PSU RoHS 0,5
110-122R2J52-E resistor 2.2 1/2W ±5% CF 52mmTAP
(
RoHS
)
1 R20
110-14220J52-E resistor 22 1/4W ±5% CF 52mmTAP
(
RoHS
)
1 R31
110-16103J52-E resistor 10K 1/6W ±5% CF 52mm TAPTAP
(
RoHS
)
2 R38,R40
PCB ASS'Y SUB140/230 POWER-SOURCE EUP RoHS
AMP JBL SUB140P/230 120W Eup (RoHS)
JBL
SUB
140P/230
Service
Manual
Page 9 of
28

116-161802F26-E resistor 18.0K 1/6W ±1% MF26mm TAP
(
RoHS
)
1 R21
130-2B102MJ03-E ca
p
acitor 1000
p
F 1000V Y5P20%TAP RoHS 1 C30
130-2B222MJ03-E ca
p
acitor 2200
p
F 1000V Y5P20%TAP RoHS 1 C2
135-3226M50-E ca
p
acitor 22U 50V ±20% TAP
(
RoHS
)
1 C8
135-B477M50A-E ca
p
acitor 105 470uF±20%50V LOWESR TAP 2 C21,C22
139-3227M16-E ca
p
acitor 220uF 16V±20% TAP
(
RoHS
)
2 C5,C26
139-B106M50-E LOWESR ca
p
acitor 10uF 50V 105 20% 1 C19
139-B107M16-E LOWESR ca
p
acitor 100uF 16V RoHS 2 C6,C27
139-B107M25-E LOWESR ca
p
acitor 100uF 25V RoHS 1 C31
154-V2500BT3-E slim fuse 2.5A 250V VDE TimeLa
g
1 F1
161-506520-E JUMPER WIRE 26mm TAP (RoHS) 9 J3,J4,J5,J6,J7,J8,J9,
J10,J1
190-16L431CLP1-E IC TL431CLP
(
RoHS
)
1 IC1
192-1672N3904-E transistor 2N3904 40V 200mA TO-92AI-NPN 1 Q4
192-1682N3906-E transistor 2N3906 40V 200mA TO-92AI-PNP 1 Q3
197-631N4148-E diobe 500mW 75V 1N4148 Pan
j
itTAP
(
RoHS
)
1 D5
118-08050000F-E SMD resistor 0 0805 1% RoHS 2 R12,R25
118-08051002F-E SMD resistor 10K 0805 1/10W ±1% LF
(
RoHS
)
3 R17,R26,R22
118-08052201F-E SMD resistor 2.2K 0805 1/10W 1%
(
RoHS
)
1 R16
118-08055101F-E SMD resistor 5.1K 0805 1/10W 1%
(
RoHS
)
2 R18,R13
118-08056801F-E SMD resistor 6.8K 0805 1/10W 1%
(
RoHS
)
1 R19
118-08058201F-E SMD resistor 0805 8.2K 1%
(
RoHS
)
1 R30
118-12061001F-E SMD resistor 1K 1206 1%
(
RoHS
)
1 R35
118-12061004F-E SMD resistor 1M 1206 1%
(
RoHS
)
2 R5,R8
118-120610R0J-E SMD resistor 10.0 1206 5%
(
RoHS
)
2 R2,R6
118-12061201F-E SMD resistor 1.2K 1206 1%
(
RoHS
)
1 R7
118-12062001J-E SMD resistor 2K 1206 5%
(
RoHS
)
1 R10
118-12062002F-E SMD resistor 20K 1206 1%
(
RoHS
)
1 R27
118-120622R0J-E SMD resistor 22 1206 5%
(
RoHS
)
2 R11,R39
118-12063002F-E SMD resistor 30K 1206 1%
(
RoHS
)
1 R41
118-12063002J-E SMD resistor 30K 1206 5%
(
RoHS
)
1 R24
118-120630R0J-E SMD resistor 1206 30 ±5%
(
RoHS
)
1 R28
118-12063902F-E SMD resistor 39.0K 1206 1%
(
RoHS
)
1 R36
118-12064700J-E SMD resistor 470 1206 5%
(
RoHS
)
1 R14
118-12065103J-E SMD resistor 510K 1206 5% RoHS 2 R1,R4
118-12065600J-E SMD resistor 560 1206 5%
(
RoHS
)
1 R15
118-120656R0J-E SMD resistor 1206 1/4W 56 ±5% LF 2 R32,R37
118-12066802J-E SMD resistor 68K 1206 5%
(
RoHS
)
2 R33,R34
141-B5105M50-E SMD ca
p
acitor 0805 Y5V 1uF 50V20%
(
RoHS
)
2 C13,C14
141-B7102J50-E SMD ca
p
acitor 0805 X7R 1nF 50V5%
(
RoHS
)
3 C11,C12,C15
141-B7103K50-E SMD ca
p
acitor 0.01U 50V X7R 0805
(
RoHS
)
1 C3
141-B7104K50-E capacitor CAP SMD 0805 X7R0.1uF ±10% 50V
LF/RoHS 5 C7,C9,C16,C18,C29
141-C7104K50-E SMD ca
p
acitor 1206 X7R 0.1uF 50V10% RoHS 1 C17
141-C7104KA0-E SMD ca
p
acitor 1206 X7R 0.1uF100V ±10%
(
RoHS
)
1 C20
141-C7221KJ0-E SMD ca
p
acitor221P 1000V 10%1206 X7R
(
RoHS
)
2 C23,C24
141-C7474K50-E SMD ca
p
acitor 0.47uF 50V 1206X7R 10%
(
RoHS
)
1 C25
192-111BT3904S-E SMD transistor MMBT3904 TRANSISTORSOT-23
NPN 40V 200MA
(
RoHS
)
1 Q5
192-991T4401S-E SMD transistor YG NPN MMBT4401 SOT-23 1 Q2
192-992T2907AS-E SMD transistor YG PNP MMBT2907A SOT-23 2 Q9,Q10
192-992T4403S-E SMD transistor YG PNP MMBT4403 SOT-23 2 Q1,Q8
197-03RLS4148S-E *SMD diobe RLS4148-TE11 ROHM
(
RoHS
)
2 D3,D7
197-0S4148WSP-E SMD diobe LL4148WSP 0805SHAWELL 4 D11,D12,D13,D14
199-6500075SJ-E SMD diobe MINI-MELF 500mW5% 7.5V
ZMM5236B
(
RoHS
)
1 ZD3
199-6500150SJ-E SMD diobe MINI-MELF 500mW5% 15V
ZMM5245B
(
RoHS
)
1 ZD2
199-6500240D-E diobe 24v 500mW SMT LL-34
(
RoHS
)
1 ZD1
104-A05317C00V-E PCB OF HKTS200 Control RoHS 0,125
PCB ASS'Y SUB140/230 POWER-SOURCE EUP RoHS
JBL
SUB
140P/230
Service
Manual
Page 10 of
28

118-08050000F-E SMD resistor 0 0805 1% RoHS 3 C1,R1,R8
118-08051000F-E SMD resistor 0805 1/10W 100 ±1% LF 1 R7
118-08051002F-E SMD resistor 10K 0805 1/10W ±1% LF
(
RoHS
)
3 R2,R6,R10
118-080510R0F-E SMD resistor 0805 10ohm 1%
(
RoHS
)
2 R3,R4
118-08051542F-E SMD resistor 0805 1/16W 15K4 ±1%LF RoHS 1 R11
118-08052001F-E SMD resistor 0.1W 1% 2K
(
RoHS
)
1 R12
118-08052491F-E SMD resistor 2.49K 0805 1/10W 1%
(
RoHS
)
1 R5
118-08054302J-E SMD resistor 0805 43K 5%
(
ROHS
)
1 R15
141-B0102K50-E SMD ca
p
acitor 0.001uF NPO 080550V 10% 1 C4
141-B7103K50-E SMD ca
p
acitor 0.01U 50V X7R 0805
(
RoHS
)
2 C6,C8
141-B7104K50-E capacitor CAP SMD 0805 X7R0.1uF ±10% 50V
LF/RoHS 2 C2,C3
141-B7105K25-E SMD ca
p
acitor 1U 25V 0805 X7R10%
(
RoHS
)
1 C5
141-B7474K50-E ca
p
acitor 0.47U 50V 10% X7R0805 RoHS 1 C10
190-16SG3525AP-E IC SG3525AP SOP ST3*16
p
in
(
RoHS
)
1 U1
197-0SL4148WP-E SMD diobe LL4148WP 1206SHAWELL
(
RoHS
)
1 D1
175-9B08H02-E connector 8PIN PITCH=2.0mm 90
(
RoHS
)
1 CN1
109-1SCK0480-E resistor NTC SCK048 1 TH1
109-2VR104710-E absorber TVR10471
(
RoHS
)
TVR10471KSY 1 ZNR1
110-10510J5V-E resistor 51 1W ±5% 1 R23
110-12104J5V-E resistor 100K 1/2W 5% 1 R3
122-116R0M010-E inductor CR310-6ROMS RoHS 1 L1
122-14124M05001-E inductor :0.5mm EMI
(
RoHS
)
2 LF1,LF2
122-14152K036-E filter UU-98 0703 1 CT1
122-14171K0700-E inductor FERRITE CORE 170uH 1 L2
130-3F101MD00-E Y1 ca
p
acitor 100P Y5U20% 250V 2 CY1,CY2
130-3F102MB50-E ca
p
acitor Y1 1NF 20% 1 CY4
130-3F222MD00-E ca
p
acitor 2200PF 400V ±20% Y1
(
RoHS
)
1 CY3
132-105KB54-E ca
p
acitor 1uF 250V±10% LS:15mm 1 C28
132-224KB54-E capacitor 0.22uF 250V AC+/-10%W18*H13.5*T5.0
P=15mm 1 CX2
132-334KB74-E ca
p
acitor 0.33uF 275V +/-10% LS=15mm 1 CX1
135-C127M200-E ca
p
acitor 120uF 200V 105 16X25 2 C1,C4
150-SEE1602-E transformer EE-16 RoHS 1 T1
150-SERL2803-E transformer ERL28
(
RoHS
)
1 T2
150-STF16021-E transformer TF-1602-1 EEL-16DT1
0804/0805/0703
(
RoHS
)
1 DT1
162-10059001-E wire 50mm WHITE UL1007 AWG266:6
(
RoHS
)
1 JP12
175-1C04V01-E connector 4PIN PITCH=2.5mm
(
RoHS
)
1 CN2
175-1D02V01-E connector 2PIN PITCH=3.96mm
(
RoHS
)
1 CN4
175-1D03V02-E connector 3PIN JWT A3963
(
RoHS
)
1 CN1
190-99B0365JG-E INFINEON IC ICE3B0365JG
(
RoHS
)
PG-DIP-8-6 1 U1
190-99PC817C-E IC PC817C
(
COSMO
)
(
RoHS
)
1 U2
192-993A14N50C-E Transistor IPS FTA14N50C TO-220F500V14A 2 Q6,Q7
193-0S018012-E Insulation chi
p
OTHER SILCON 18mm*12mm 1
197-000GBU406-E rectifier 4A 600V GBU406 RoHS 1 BR1
197-000UF4007-E diode UF4007
(
RoHS
)
1 D2
197-00MUR1220CT-
E
diode MUR1220CT HI-SEMICON200V 12A
TO220
(
RoHS
)
1 D8
197-03SR160-E diode MIC SR160 DO-41 60V 1ATAP RoHS 2 D1,D9
197-30SF16-E rectifier SF16
(
RoHS
)
1 D6
197-60MBR1200-E diode Pan
j
it MBR1200 DO-41200V1A RoHS 1 D4
323-AL-05205-0LAE heat sink 76*28*8mm
(
RoHS
)
1
323-AL-05206-0LAE heat sink 52*28*8mm 1
351-AM03008A078-E M3*8 "Machine screw cross with 7
361-NYL-00054-0LAE Insulation
p
ad
(
SW06002
)
(
RoHS
)
1
PCB ASS'Y SUB140/230 POWER-SOURCE EUP RoHS
JBL
SUB
140P/230
Service
Manual
Page 11 of
28

JBL
SUB
140P/230
Service
Manual
Page
12
of
28

JBL
SUB
140P/230
Service
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