Jet JWDS-1020-M User manual

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JWDS‐1020‐M
DrumSander
Zylinderschleifmaschine
Ponceuseàcylindre
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Original:
GB
OperatingInstructions
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D
Gebrauchsanleitung
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F
Moded´emploi
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TOOLFRANCESARL
9ruedesPyrénées,F‐91090LISSES,
France
www.jettools.com
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M‐723510M2019‐12
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2
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CE‐ConformityDeclaration
CE‐Konformitätserklärung
DéclarationdeconformitéCE
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Product/Produkt/Produit:
Drumsander/Zylinderschleifmaschine/Ponceuseàcylindre
JWDS‐1020‐M
723510M
Brand/Marke/Marque:
JET
Manufacturer/Hersteller/Fabricant:
TOOLFRANCESARL
9RuedesPyrénées,91090LISSES,France

Weherebydeclarethatthisproductcomplieswiththeregulations
Wirerklärenhiermit,dassdiesesProduktderfolgendenRichtlinieentspricht
Parlaprésente,nousdéclaronsqueceproduitcorrespondauxdirectivessuivantes
2006/42/EC
MachineryDirective/Maschinenrichtlinie/DirectiveMachines
2014/30/EU
Electromagneticcompatibility/elektromagnetischeVerträglichkeit/compatibilitéélectromagnétique
designedinconsiderationofthestandards
undentsprechendfolgenderzusätzlicherNormenentwickeltwurde
etétédéveloppédanslerespectdesnormescomplémentairessuivantes
ENISO12100:2010
EN60204‐1:2006+A1:2009
EN61000‐6‐2:2005
EN61000‐6‐4:2007+A1:2011
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ResponsiblefortheDocumentation/Dokumentations‐Verantwortung/ResponsabilitédeDocumentation:
HeadProduct‐Mgmt./LeiterProdukt‐Mgmt./Resp.deGestionsProduits
TOOLFRANCESARL
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2019‐12‐17ChristopheSAINTSULPICE,GeneralManager
TOOLFRANCESARL
9RuedesPyrénées,91090LISSES,France
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3
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GB‐ENGLISH
OperatingInstructions
DearCustomer,
ManythanksfortheconfidenceyouhaveshowninuswiththepurchaseofyournewJET‐machine.Thismanualhas
been prepared for the owner and operators of a JET JWDS‐1020‐M drum sander to promote safety during
installation,operationandmaintenanceprocedures.Pleasereadandunderstandtheinformationcontainedinthese
operatinginstructionsandtheaccompanyingdocuments.Toobtainmaximumlifeandefficiencyfromyourmachine,
andtousethemachinesafely,readthismanualthoroughlyandfollowinstructionscarefully.
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TableofContents
Section      Page
1.Declarationofconformity.............................................................................................................................................4
2.Warranty.......................................................................................................................................................................4
3.Safety...........................................................................................................................................................................4
3.1Authorizeduse.......................................................................................................................................................4
3.2Generalsafetynotes..............................................................................................................................................4
3.3Remaininghazards.................................................................................................................................................5
3.4Labelsandpositions...............................................................................................................................................5
4.0Specifications.............................................................................................................................................................6
5.0FeaturesandTerminology.........................................................................................................................................7
6.0Setupandassembly...................................................................................................................................................7
6.1Shippingcontents..................................................................................................................................................7
6.2Toolsrequiredforassembly..................................................................................................................................7
6.3Handle...................................................................................................................................................................8
6.4Mountingtoworkbench........................................................................................................................................8
6.5Dustcollection.......................................................................................................................................................8
6.6Installingabrasives................................................................................................................................................8
7.0Electricalconnections................................................................................................................................................9
8.0Adjustments...............................................................................................................................................................9
8.1DrumHeightControl.............................................................................................................................................9
8.2Depthscale............................................................................................................................................................9
8.3Conveyorbelttension/tracking.............................................................................................................................9
8.4Inspectingdrumalignment..................................................................................................................................10
8.5Tensionrolleradjustment...................................................................................................................................11
9.0Operations...............................................................................................................................................................11
9.1BasicOperatingProcedure..................................................................................................................................11
9.2Drum&conveyormotoroperation.....................................................................................................................11
9.3Circuitbreakerreset............................................................................................................................................11
9.4Settingdepthofcut.............................................................................................................................................11
9.5Establishingdrumheight.....................................................................................................................................12
9.6Maximumperformancetips................................................................................................................................12
10.0User‐maintenance..................................................................................................................................................13
10.1Cleaningandlubrication....................................................................................................................................13
10.2Drummaintenance............................................................................................................................................13
10.3Conveyorbeltreplacement...............................................................................................................................14
10.4Commutatorbrushinspection...........................................................................................................................14
10.5Additionalservicing...........................................................................................................................................15
11.0Abrasives................................................................................................................................................................15
11.1Selectingdrumabrasives...................................................................................................................................15
11.2Cleaningabrasivestrips.....................................................................................................................................15
11.3Increasingabrasivelife......................................................................................................................................15
11.4Abrasiveselectionguide....................................................................................................................................15
12.0TroubleshootingJWDS‐1020‐MDrumSander.......................................................................................................16

4
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1.Declarationofconformity
Onourownresponsibilityweherebydeclarethatthis
productcomplieswiththeregulationslistedonpage
2.Designedinconsiderationwiththestandards.
2.Warranty
TOOLFranceSARLguaranteesthatthesupplied
productisfreefrommaterialdefectsand
manufacturingfaults.
Thiswarrantydoesnotcoveranydefectswhichare
caused,eitherdirectlyorindirectly,byincorrectuse,
carelessness,accidentaldamage,repair,inadequate
maintenanceorcleaningandnormalwearandtear.
Anywarrantydetails(i.e.warrantyperiod)canbe
foundintheGeneralTermsandConditions(GTC)that
areintegralpartofthecontract.
TheseGTCcanbeviewedatthewebsiteofyour
dealerorsenttoyouuponrequest.
TOOLFranceSARLreservestherighttomakechanges
totheproductandaccessoriesatanytime.
3.Safety
3.1Authorizeduse
Thisdrumsanderisdesignedforsandingwoodand
similarmaterialsonly.Sandingofothermaterialsis
notpermittedandmaybecarriedoutinspecificcases
onlyafterconsultingwiththemanufacturer.
Themachineisnotsuitableforwetsanding.
Theproperusealsoincludescompliancewiththe
operatingandmaintenanceinstructionsgiveninthis
manual.
Themachinemustbeoperatedonlybypersons
familiarwithitsoperationandmaintenanceandwho
arefamiliarwithitshazards.
Therequiredminimumagemustbeobserved.
Themachinemustonlybeusedinatechnically
perfectcondition.
Whenworkingonthemachine,allsafetymechanisms
andcoversmustbemounted.
Inadditiontothesafetyrequirementscontainedin
theseoperatinginstructionsandyourcountry’s
applicableregulations,youshouldobservethe
generallyrecognizedtechnicalrulesconcerningthe
operationofwoodworkingmachines.
Anyotheruseexceedsauthorization.
Intheeventofunauthorizeduseofthemachine,the
manufacturerrenouncesallliabilityandthe
responsibilityistransferredexclusivelytothe
operator.
3.2Generalsafetynotes
Woodworkingmachinescanbedangerousifnotused
properly.Thereforetheappropriategeneraltechnical
rulesaswellasthefollowingnotesmustbeobserved.

Readandunderstandtheentireinstructionmanual
beforeattemptingassemblyoroperation.
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Keepthisoperatinginstructionclosebythemachine,
protectedfromdirtandhumidity,andpassitovertothe
newownerifyoupartwiththetool.
Nochangestothemachinemaybemade.
Dailyinspectthefunctionandexistenceofthesafety
appliancesbeforeyoustartthemachine.
Donotattemptoperationinthiscase,protectthe
machinebyunpluggingthepowercord.
Beforeoperatingthemachine,removetie,rings,
watches,otherjewellery,androllupsleevesabovethe
elbows.
Removealllooseclothingandconfinelonghair.
Wearsafetyshoes;neverwearleisureshoesorsandals.
Alwaysweartheapprovedworkingoutfit:
‐eyeprotection
‐expiratoryprotection
‐dustprotection

Donotwearlooseclothesandgloveswhileoperating
thismachine.
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Installthemachinesothatthereissufficientspacefor
safeoperationandworkpiecehandling.
Keepworkareawelllighted.
Themachineisdesignedtooperateinclosedroomsand
mustbeboltedstableonfirmandlevelledtablesurface
oronthesuppliedcabinetstand.
Makesurethatthepowercorddoesnotimpedework
andcausepeopletotrip.
Keeptheflooraroundthemachinecleanandfreeof
scrapmaterial,oilandgrease.
Stayalert!
Giveyourworkundividedattention.
Usecommonsense.Donotoperatethemachinewhen
youaretired.
Keepanergonomicbodyposition.
Maintainabalancedstanceatalltimes.

5
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Donotoperatethemachineundertheinfluenceof
drugs,alcoholoranymedication.Beawarethat
medicationcanchangeyourbehaviour.
Neverreachintothemachinewhileitisoperatingor
runningdown.

Alwaysclosethedrumcoverbeforeyoustartthe
machine.
Keepyourhandsdistanttodrumhousingandconveyor
beltwhenfeedingtheworkpiece.
Keepchildrenandvisitorsasafedistancefromthework
area.
Neverleavearunningmachineunattended.Beforeyou
leavetheworkplaceswitchoffthemachine.
Donotoperatetheelectrictoolnearinflammableliquids
orgases.
Observethefirefightingandfirealertoptions,for
examplethefireextinguisheroperationandplace.
Donotusethemachineinadumpenvironmentanddo
notexposeittorain.
Sandingdustisexplosiveandcanalsorepresentariskto
health.
Alwaysuseasuitabledustextractiondevice.
Beforemachining,removeanynailsandotherforeign
bodiesfromtheworkpiece.
Machineonlystockwhichrestssecurelyonthetable.
Specificationsregardingthemaximumorminimumsize
oftheworkpiecemustbeobserved.
Donotremovechipsandworkpiecepartsuntilthe
machineisatastandstill.
Donotstandonthemachine.
Connectionandrepairworkontheelectricalinstallation
maybecarriedoutbyaqualifiedelectricianonly.
Haveadamagedorwornpowercordreplaced
immediately.
Makeallmachineadjustmentsormaintenancewiththe
machineunpluggedfromthepowersource.

Protecttheenvironment, disposeofthepackingin
anenvironmentallyfriendlymanner.
Yourappliancecontainsvaluablematerialswhichcan
berecoveredorrecycled.Pleaseleaveitata
specializedinstitution.

Thissymbolindicatesseparatecollectionforelectrical
andelectronicequipmentrequiredundertheWEEE
Directive(Directive2012/19/EC)andiseffectiveonly
withintheEuropeanUnion.
3.3Remaininghazards
Whenusingthemachineaccordingtoregulations
someremaininghazardsmaystillexist.
Themovingsandingsleevecancauseinjury.
Riskofkickback.Theworkpieceiscaughtbythe
movingsandingsleeveandthrownbacktothe
operator.
Thrownworkpiecepartscanleadtoinjury.
Sandingdustandnoisecanbehealthhazards.Besure
towearpersonalprotectiongearsuchassafety
gogglesanddustmask.Useasuitabledustexhaust
system.
Defectiveabrasivescancauseinjuries.
Theuseofincorrectmainssupplyoradamaged
powercordcanleadtoinjuriescausedbyelectricity.

3.4Labelsandpositions
A: Safetywarning
B: Sandingdrum&Conveyorbeltrunningdirection
C: Loosentablelockbeforeadjustingtableparallel

Fig.AFig.B

Fig.C
Note: The figures are general in native and may not
showyourparticularsandermodel.



6

4.0Specifications
Table1
Modelnumber JWDS‐1020‐M
Stocknumber 723510M
MotorandElectricals
Drummotortype inductionmotor
Motorpower 0.75kW(1HP)
Voltage 1~230V,PE,50Hz
ListedFLA(fullloadamps) 3.5A
Motorspeed 1400/min
Startingamps 14A
Runningamps(noload) 1.9A
Runningcapacitor 12uF450VAC
Conveyormotortype totallyenclosedDCmotor
Motorpower 25W
Motorspeed 54/min
On/offswitch magneticswitch
Powertransfer directdrive
Powercable H05RN‐F,3x1.0mm2
Recommendedcircuitsize1 16A
Soundemission(acousticpressurelevelLpA,ENISO11202)268dBidling,70dBinoperation
Capacities
Maximumboardwidth(singlepass) 254mm
Maximumboardwidth(twopasses) 508mm
Maximumboardthickness 76mm
Minimumboardlength 60mm
Minimumboardthickness30.8mm
Mainmaterials
Mainbody aluminiumdiecastingandsteel
Drum extrudedaluminium
Conveyortable steel
Drumheightadjustmenthandle plastic
SandingDrum 
Drumdimensions,LxDia 257x127mm
Drumspeed 1400/min
Abrasiveinstalled 80Grit,76mm,alu‐oxide
Drumelevationperonerotationofhandwheel 1.6mm
Conveyor 
Conveyorspeed variablewithin0‐3m/min
Conveyortabledimensions 254x381mm
Dustcollection
Dustportoutsidediameter 100mm
Recommendedminimumextractionvolume 560m3/h
Dimensions
Assembleddimensions,LxWxH 682x455x454mm
Shippingdimensions,LxWxH 610x480x440mm
Weights
Netweight(approx.) 33kg
Shippingweight(approx.) 37kg

1Subjecttolocal/nationalelectricalcodes.
2Thespecifiedvaluesareemissionlevelsandarenotnecessarilytobeseenassafeoperatinglevels.Asworkplaceconditions
vary,thisinformationisintendedtoallowtheusertomakeabetterestimationofthehazardsandrisksinvolvedonly.


7

3Useofacarrierorbackerboard(notprovided)isrecommendedforcuts1,5mmorless.Seesection9.4.
L=length,W=width,H=height,Dia=diameter

Thespecificationsinthismanualwerecurrentattimeofpublication,butbecauseofourpolicyofcontinuous
improvement,JETreservestherighttochangespecificationsatanytimeandwithoutpriornotice,withoutincurring
obligations.

5.0FeaturesandTerminology
TheillustrationbelowshowsthemajorcomponentsandfeaturesoftheJWDS‐1020‐MSanders.Thesearereferenced
throughoutthemanualandwillhelptofamiliarizeyouwiththeoperationandfunctionsofthemachine.


Figure5‐1:featuresandterminology

Readandunderstandthe
entirecontentsofthismanualbefore
attemptingset‐uporoperation.Failureto
complymaycauseseriousinjury.
6.0Setupandassembly
Openboxandcheckforshippingdamage.Reportany
damageimmediatelytoyourdistributorandshipping
agent.Anymissingpartsshouldbereportedtoyour
distributor.Donotdiscardshippingmaterialuntilthe
DrumSanderisassembledandrunningsatisfactorily.

6.1Shippingcontents
1 Sanderwithconveyortable
1 Handle
4 Foampads
1 Operatingmanual
1 Sparepartslist

6.2Toolsrequiredforassembly
3mmhexwrench
Straight edge (such as straight steel bar or carefully
jointedboard)
Additional tools may be needed for adjustments or
mountingthesandertoaworkbench.



8


6.3Handle
Install handle onto elevating screw, aligning flat in
handleshaftwithflatonelevatingscrew.Tightenset
screwwith3mmhexwrenchtosecurehandle.

Figure6‐1:installinghandle
6.4Mountingtoworkbench
Thesandershouldbeboltedtoaworkbenchortable
toavoidanytendencytocreeporslideduring
sanding operations. Use appropriate fasteners (not
provided)throughthe4slotsinthemachinebase.
6.5Dustcollection
Dustcollectionismandatoryforasafework
environment and extended abrasive life. The JWDS‐
1020isequippedwitha100mmdustcollectionport.
Securea100mmdustcollectionhose(notprovided)
totheportwithahoseclamp(seeFigure6‐2).
Connect to a high volume dust collector, minimum
560m3/h.

Figure6‐2(hoseandclampnotincluded)
6.6Installingabrasives
Properattachmentoftheabrasivestriptothedrum
iscriticaltoachievingtopperformancefromyour
drumsander.
An80‐grit,76mmwideabrasivestrip ispre‐installed
onthedrum.
(TIP:Ifyouareusinganafter‐marketabrasive,usea
new JET‐supplied abrasive as a template to quickly
cutanewstrip.

Figure6‐3:abrasivetrimming

1. Rotatehoodlatchcounterclockwisetoopen.
2. Press fastener lever (Figure 6‐4) on outboard
(left)endofdrum,andinserttaperedendof
abrasivethroughslitinfastener,asshown.Align
taperededgeofabrasivestripwithleftedgeof
drum.Insertenoughstripsothattherightedge
alignswiththereferencenotch;thiswillensure
the proper length of strip to be secured at the
oppositeendofthedrum.

Figure6‐4
3. Releasefastenerlevertosecureendofstrip.
4. Begin wrapping abrasive around drum. The
tapered edge of strip end should follow as
closelyaspossibletoedgeofdrum.
5. Continue to wrap abrasive in spiral fashion by
rotating drum with one hand and guiding strip
withtheother.SeeFigure6‐5.
Successive windings of strip must not have any
overlap. They should be flush with previous
windingsorwithaslightgapbetween.

Figure6‐5


9

6. Press inboard take‐up lever (Figure 6‐6) and
insert trailing end of strip as far as it will go. If
necessary,trimtaperedendofabrasivestrip.
7. Releaseinboardtake‐uplevertosecurestrip.
All abrasive strips will stretch over time as they are
used, and may stretch enough to allow the take‐up
lever to reach its lowest position so that it cannot
maintaintensiononthestrip.Ifthisoccurs,follow
theaboveprocedurestoresetthetake‐uplever.

Figure6‐6

7.0Electricalconnections
Allelectricalconnectionsmustbe
donebyaqualifiedelectricianincompliancewithall
local codes and ordinances. Failure to comply may
resultinseriousinjury.
The JWDS‐1020 Sander is rated at 230‐Volt power
only.Thesandercomeswithaplugdesignedforuse
onacircuitwithagrounded outlet. Before
connectingtopowersource,besureswitchisinoff
position.
Itisrecommendedthatthesanderbeconnectedtoa
dedicated16ampcircuitwithcircuitbreakerorfuse.
Ifconnectedtoacircuitprotectedbyfuses,usetime
delayfusemarked“D”.Localcodestakeprecedence
overrecommendations.

8.0Adjustments
8.1DrumHeightControl
Drum height and depth of cut are controlled by the
height adjustment handle (see Figure 6‐1). Rotating
handle clockwise lowers drum, counter clockwise
raises it. One revolution of handle will move drum
approximately1.6mm(or1/4turn=approx.0.4mm),
asshownonthelabelbelowhandle.
8.2Depthscale
The depth scale indicates distance between bottom
of sanding drum and top of conveyor belt.
Adjustmentisperformedby“zeroing”thescale.
1. Unplugsanderfrompowersource.
2. Withanabrasivestripondrum,lowerdrumto
where it touches top of conveyor belt. Note:
Makesuredrumcontactsbelt,notjustthefeed
rollers.
3. At this drum position, the (top edge of) depth
scale pointer should align with zero mark on
scale. If it does not, loosen screw (Figure 8‐1)
andshiftpointertoalignwithzero.
4. Retightenscrew.
Note:Dependingondesiredaccuracy,youmayneed
to repeat this process when installing different
abrasivegrits.

Figure8‐1:depthscaleadjustment

8.3Conveyorbelttensionandtracking
Conveyorbelttension adjustmentmaybenecessary
during the break‐in period to compensate for belt
stretching,andalsoafterlong‐termuse.
8.3.1Belttensionadjustment
NOTE:Insufficientbelttensionwillcauseslippageof
conveyor belt on drive roller during sanding
operation.Theconveyorbeltistoolooseifitcanbe
stopped by hand pressure applied directly to top of
moving conveyor belt. Excessive belt tension can
result in bent rollers, bent brackets, and/or
prematurewearingofbushingsorconveyorbelt.
Toadjustconveyorbelttension:
1. Slightlyloosenfourscrews(A,Figure8‐2)on
infeed side of conveyor, with 4mm hex wrench
(twoscrewsoneachside).
2. Turntake‐upscrew(B,Figure8‐2)with5mmhex
wrench. Do this on both sidesofconveyorto
obtain approximately equal tension on both
sidesofsandingbeltwhentaut.
3. Tightenfourscrews(A,Figure8‐2).
4. Check conveyor belt tracking before operating
machine.Proceedtosect.8.3.2.


10


Figure8‐2:belttensionadjustment

8.3.2Trackingadjustment
Abelttrackscorrectlywhenitmovescentrallyonthe
conveyor rollers without drifting to either side.
Trackingadjustmentsaremadewhileconveyorbeltis
running.
1. Make sure proper belt tension has been
achieved(sect.8.3.1).
2. Turn on conveyor and set to maximum speed.
Watchfortendencyofconveyorbelttodriftto
onesideofconveyor.
3. Ifconveyordrifts,slightlyloosentwoscrews(A,
Figure8‐2)and turntake‐upscrew (B,Figure8‐
2)ononesideofconveyorasneeded.
Note: Adjust take‐up screw only 1/4‐turn at a
time.Allowtimeforbelttoreacttoadjustments
beforeproceedingfurther.
4. Whenadjustmentissatisfactory,tightentwo
screws(A,Figure8‐2).
Avoidover‐adjusting,asthismayaffectbelttension.
Iftensionisaffected,ifmaybecomenecessarytouse
both take‐up screws to accomplish tensioning and
tracking.
8.4Inspectingdrumalignment
Thesandingdrummustbeparalleltoconveyortable
for proper machine operation. The sanding drum
comes pre‐aligned from the manufacturer. If a
problem with drum alignment should occur, follow
theinstructionsbelow.
First, inspect the alignment with a gauge of some
kind. The following procedure uses a steel straight‐
edgeasagauge.
1. Unplugsanderfrompowersource.
2. Openhoodandremoveabrasivestripfrom
drum.
3. Positiongauge(F,Figure8‐3)betweendrumand
conveyortableatoutboardsideofdrum.

Figure8‐3:drumalignment
4. Withhoodopen,lowersandingdrumwhile
slowlyrotatingdrumbyhand,untildrumlightly
contacts gauge. NOTE: Make sure gauge is
contacted by the drum, not just the tension
rollers.Makeanoteofthemeasurementonthe
sander’sdepthscale.
5. Removegaugeandplaceunderdrumatinboard
side.
6. Ifdrumdoesnotcontactgaugeequallyonboth
endsofdrum,alignmentisneeded.
8.4.1Performingdrumalignment
Toalignconveyortablewithdrum:
1. Loosenbothtablelockingscrews(C,Figure 8‐3)
with5mmhexwrench.
Loosen both table locking
screwsbeforeadjustingdrumalignment.
Toe.g.raiseoutboard end of table, loosen lock
nut (E, Figure 8‐3) and rotate knurled nut (D,
Figure8‐3)clockwise(+).
2. Verifysettingusingthegauge.Makefurther
adjustmentsusingknurlednutasneeded.
3. Retightentablelockscrews(C).
8.4.2Fine‐tuningdrumalignment
Note:Thisisanoperationaltestforsandingboards
wider than the drum. Perform this procedure only
after you have become familiar with sander
operation.
Whensandingboardswiderthanthedrum,table
alignment is critical and table must be adjusted
exactly level to slightly lower on the outboard end.
This will prevent any ridges from developing in the
stock.Alwayscheckthisonapieceofscrapwood,as
follows,beforesandingtheworkpiece.
1. Run a piece of scrap wood approximately
150mmwideby400mmlongthroughthesander
sidewayssothatendofboardextendspast
outboard side of drum, so that approximately
50%ofthesurfaceismachined.
2. Without changing drum height, rotate board
180°andsandthesameside.


11

3. If a ridge is visible where the drum overlaps,
lowertableatoutboardend(seesect.8.4.1).
4. Repeatthisprocessuntiltheridgeis eliminated
andentireboardissanded.
Note: When sanding narrow stock (less than
254mm),returnconveyortabletoparallelposition.
8.5Tensionrolleradjustment
The infeed and outfeed rollers are tensioned to
provide downward pressure on the workpiece to
prevent slippage on the feed conveyor. Tension
rollers have been set by the manufacturer, but
should be inspected and may require adjustment as
thesanderreceivesuse.
Improperly adjusted tension
rollers(i.e.thosesettoohigh,renderingthemnon‐
functional) could allow kickback of pieces being
sanded.
Tensionrollerpressuremaybeincreasedor
decreasedbyturningthescrewsonthetensionroller
brackets(Figure8‐4)ateachendofdrum.

Figure8‐4:tensionadjustmentscrews
Toomuchtensionrollerpressurecanresultina
“snipe” mark, which is a visible line running across
the width of the board and located approximately
55mmfromendofboard.
If snipe occurs on the leading end of board, adjust
outfeedtensionroller.Ifthe snipeoccursontrailing
endofboard,adjustinfeedtensionroller.

9.0Operations
Beforeusingyourdrumsander,reviewtheprevious
sections on initial set‐up and adjustment. Before
operating,makesureanabrasivestripismounted
andaproperdustcollectionsystemisconnected.
9.1BasicOperatingProcedure
1. Establishdepthofcut.
2. Startdustcollectionsystem.
3. Start sanding drum (with control panel switch,
Figure9‐1).
4. Startconveyorandselectfeedrate(withcontrol
paneldial,Figure9‐1).
5. Feedstockthroughmachine.
To feed stock through the sander, rest and hold
board to be sanded on conveyor belt, allowing
conveyorbelttocarryboardintodrum.Oncestockis
halfwaythrough, reposition yourself tooutfeedside
ofmachinetoreceiveandcontrolboardasitexits.
Board will be forced down
againstconveyortableasitbeginsfeeding,causing
pinchinghazard.Keepfingersaway.
Do not open drum hood until
drumcomestoacompletestop.

9.2Drum&conveyormotoroperation
1. Connectpowersupplytomachine.
2. Disengageemergencystopbyclockwiseturning
theredbuttonorpullingitup(A,Figure9‐1).
Note: Error Indicator (D) may flash continuously to
remind that the conveyor speed dial is NOT set at
OFF position before starting the operation. The
control system is designed to prevent the conveyor
belt from being activating accidentally. If conveyor
beltmotordoesn’twork,turnthedial(C)toOFFand
re‐dial.
3. TurnontheOn/Offswitch(B)tostartdrum
motor.
4. Rotateconveyorspeeddial(C)clockwisetostart
andincreasespeedofconveyor.

Figure9‐1:controlpanel
9.3Circuitbreakerreset
This sander is equipped with drum motor overload
protection.Whenthecircuittripsbecauseof
overload,allowaperiodoftimeforthemotortocool
downandthenrestartthemachine.

9.4Settingdepthofcut
Adjusting the drum sander for proper contact
betweenabrasiveandstockdeterminesthedepthof
cut.Thedepthofcutiscontrolledbytheheight
adjustmenthandle.


12

Itmaytakeexperimentationtodetermineproper
depthofcut,giventhevariablesofabrasivegrit,type
ofwoodandfeedrate.Forbestresults,usescrap
wood to practice sanding and to develop skill and
familiaritywiththemachinebeforedoingfinishwork.
A combination of several variables will determine
properdepthofcuttouse,includingthefollowing:
1. Abrasivetypeandgritsize.
2. Widthofpiecebeingprocessed.
3. Hardnessofpiece.
4. Feedrateofconveyorbelt.
NOTE:Theuseofacarrierorbackerboard(not
provided), is recommended for cuts 1,5mm or less.
Thisisaflatboard,usuallyofwoodorMDF,slightly
larger than the workpiece and of even thickness,
placedbeneaththeworkpieceasitisfedthroughthe
sander.Theworkpiecemaybeattachedtothecarrier
withrubbercement,carpenter’stapeorsomeother
easilyremovableadhesive.Someoperatorsusea
rubber or textured surface on the carrier to help
stabilizetheworkpiecebysimplefriction.
9.5Establishingdrumheight
A good rule of thumb when sanding with grits finer
than80:
1. To establish drum height, position stock under
thedrum.DoNOTstartthedrum.
2. Lowerdrumtothestockthickness,makingsure
drum can still be rotated by hand while just
contactingstock.
Donotstartdrumwhilein
contactwithstock.
3. Withoutchangingdrumheight,turnonconveyor
and run the stock out from under the drum.
Startsandingdrumandsandstockatthatsame
position.
4. With the drum operating, feed stock under the
drum from the infeed side and against the
rotationofthedrum.Alwaysmaintaincontrolof
thestocktoavoidkickbackand/orslippage.
NOTE:Ifmotorheatsupduringoperation,depth
ofcutmaybetoogreatforsizeofgritand/or
feedratemaybetoofast.
Forsandingwithgritscoarserthan80,youcanlower
thedrumslightly.
Always maintain control of stock. Through practice
youwilllearntheproperdepthofcutconsideringthe
variablesabove.
A faster feed rate allows faster sanding but fewer
revolutionsofthedrumperinchofsanding.Aslower
feedrateprovidesmorerevolutionsofthedrumper
inch of sanding to allow a greater depth of cut and
smoothsanding.
Beginexperimentingwiththefeedratesetatabout
40%to50%ofmaximum.Thebestfeedratewill
depend on a number of factors, including type of
stock, grit and depth of cut used, and whether the
stockisfeddirectlyinlinewiththeconveyortableor
atanangle.Ifthedrummotorisluggingdown,if
conveyor belt is slipping, or if you observe a ripple
effectonthestock,slowthefeedrate.Ifthefinishis
smoothandthemachineisnotoverworking,youcan
experimentusingafasterfeedrate.
Alsotryafasterfeedrateorlessdepthofcutifthe
stock you are working begins to show burn marks.
Withcherry,hardmapleorotherhardwoods,usinga
shallowerdepthofcutandafasterfeedratewillhelp
minimizeburnmarks.Slightlyanglingthestockasitis
fed into the machine will also help prevent burning
thestock.
Because of the wide range of variables, it is
important to experiment with your specific
conditions and make adjustments to achieve the
optimumfeedrate.Ifproblemsoccur,firstcheckand
adjust the feed rate, referring to sect. 12.0,
Troubleshooting.
9.6Maximumperformancetips
The versatility designed into the JWDS‐series drum
sanderallowsittobeusedforavarietyoftasksthat
willboostreturnonyourinvestment.Forexample,it
will speed up fine sanding work often done with
slower, dust‐generating hand sanders, and will
achieve fine thickness adjustments not possible on
somesanders.Itcanbeusedtosurfacefigured
woods–bird’seyeorcurlymaple,forexample–
whichcanbedamagediffedthroughaplaner.
Learninghowtouseitsadjustmentsandcontrolswill
allow you to fine‐tune the machine for maximum
results. The best results come from experimenting
with different abrasive grits and machine
adjustmentstofitthejobathand.Followingisalist
ofusefultipswhichcanhelpyouimprove
performanceofyoursander.
9.6.1Dustcollection
When connecting dust collectors, remember that
straight pipe will not restrict airflow as much as
flexibletubing.Y’sandelbowswillrestrictairflowless
than T’s. Also, a hose smaller than 80mm diameter
shouldnotbeused.
9.6.2Multiple‐piecesandingruns
Whenabrasiveplaning(orthicknesssanding)arunof
similar pieces that you want to have the same
thickness,itisbesttodeterminethethicknessofthe
thinnest piece and process all pieces to that same
thicknessinonesession.Beawarethatthesander
will remove cups and crowns in the workpiece;
considerthiswhenmeasuringandprocessingstock
tothesamethickness.
9.6.3Simultaneousmultiplepieces
When sanding multiple pieces simultaneously, make
suretostagger(step)thepiecesacrossthewidthof
the conveyor belt. This provides better contact with


13

the tension rollers. Try to process only multiple
piecesofsimilarthickness.
If there is a significant thickness difference, the
thinnerpiecescanslipontheconveyorbeltiftheydo
notcontactthetensionrollers.Alsonotethatpieces
thicker than 20mm should be longer than the
minimumnormallyrecommendedtopreventtipping
ofthestock.
9.6.4Edgesanding
When edge sanding, the sander will mimic the
opposite edge of the stock which is lying on the
conveyorbelt.Becauseofthis,itisimportantforthe
stockedgetohavebeenrippedattheproperangle
to the face before the sanding process. When edge
sanding stock that is less than 3/4” wide or more
than2”high,itisgoodproceduretostackandclamp
several pieces together to prevent them from
slippingortippingontheconveyorbelt.
9.6.5Sandingimperfectstock
When sanding stock with a cup or crown, place the
crownup.Thiswillstabilizethestocktohelpprevent
tipping or rocking during sanding. After the crown
hasbeenremovedandthetopisflat,turnthestock
over and sand the opposite side. To avoid personal
injury,takespecialcarewhensandingstockthatis
twisted,bowed,orotherwisevariesinthicknessfrom
end to end. If possible, support such stock as it is
beingsandedtokeepitfromslippingortipping.Use
extra roller stands, help from another person, or
hand pressure on the stock, to minimize potentially
hazardoussituations.
9.6.6Faceframesandraisedpaneldoors
Itisveryimportanttohavetheproperabrasive
contact when doing this type of sanding. If the
machineissettotakeanexcessivedepthofcut,the
resultcanbeagougeordipasthedrumgoesfrom
sanding the rails at full width to sanding just a few
inchesofwidthonthestiles.Topreventthismake
sure,whenusingabrasivesfinerthan80grit,thatthe
drumisincontactwiththewoodbutcanstillbespun
byhand.Ifthereisroom,anglingthestockonthe
conveyorbeltcanalsohelp.
Slowing the conveyor feed when coming to a rail in
thestockcanhelppreventadiporgouge.Thisallows
theabrasivetoworkthewiderwidthwithlesseffort,
and to achieve better consistency of the finished
surface.
9.6.7Stockfeedingangle
Somepieces,becauseof theirdimensions,willneed
tobefedintothemachineata90°angle
(perpendicular to drum). However, even a slight
offsetangleofstockwillprovideformoreeffective
stockremoval.Theoptimum feeding angle for stock
removalisabout60°.
Angling the workpiece for stock removal provides
other advantages, such as less loading of certain
areasofthedrumduetogluelinesormineralstreaks
inthestock,moreevenwearofabrasivestrips,
potentiallyfasterfeedrates,andlighterloadsonthe
motor.Notethattogetthebestfinalfinish,however,
thestockshouldbefedthroughthemachinesoitwill
besandedinlinewiththegrainofthewoodonthe
finaloneortwopasses.

10.0User‐maintenance
Beforedoingmaintenanceonthe
machine, disconnect it from the electrical supply
(pull out the plug), unless indicated otherwise.
Failuretocomplymaycauseseriousinjury.
10.1Cleaningandlubrication
Forbestresults,makecleaningthesanderaregular
shopprocedure.Allowingexcessbuild‐upofdustand
debriscanadverselyaffectperformancethrough
loading of the abrasives, slippage on the conveyor
table, and/or accumulation of material inside the
drumswhichcanthrowoffthecentreofbalance.
Leavethedustcollectoronwhencleaningdustfrom
the drums. Also brush the conveyor belt after
cleaningoperations.Ifnotcleaned,theconveyorbelt
couldallowstocktoslipduringsandingoperations.
NOTE: Bearings are pre‐sealed and require no
lubrication.
 Lubricateelevatingleadscrew(A,Figure10‐1)as
needed.
 Cleansandingdustfromabrasivestripandbrush
dustfromconveyorbelt.
 Keepguidebarsclean(B,Figure10‐1).
 Blowdustfrommotorventsandswitcharea.
Blow dust from inside of sanding drum, which
may cause vibration or offset the centre of
balance.
 Check all screws for tightness on parts such as
bearings,conveyortable,andcouplings.

Figure10‐1
10.2Drummaintenance
The drum should not require removal from the
machine under normal circumstances. Should


14

maintenance ever become necessary, the drum has
beendesignedforeasyremovalandreplacement.
1. Unplugsanderfrompowersource.
2. Removetwosocketheadscrews(C,Figure10‐2)
onthebearingblock.
3. Loosentwoscrewsonthecoupling(D,Figure10‐
2).
4. Carefullyslidedrumoutofcouplingandremove
frommachine.

Figure10‐2:drumremoval
10.3Conveyorbeltreplacement
1. Disconnectsanderfrompower.
2. Raisedrumtohighestposition.
3. Loosentwoscrews(E,Figure10‐3)andturn
take‐upscrews(F,Figure10‐3)onbothsidesof
conveyor to relieve belt tension, and slide the
drivenrollerfullyinward.
4. Loosentwotablelockingscrews(G,Figure10‐3).
5. Removelocknut(G,Figure10‐3).
6. Removetwosocketheadscrewsthatattach
conveyortabletobase.
7. Liftupconveyortableandremoveitfrom
machine.Avoidtearingthebeltonanyedges
underneaththeconveyortable.
8. Set conveyor on motor side and slide conveyor
beltoffendofconveyortable.
9. Install new belt and re‐install conveyor table.
Check alignments, and tension and track the
newbelt.

Figure10‐3:conveyorbeltreplacement
Note:Ifconveyorbeltcontinuallytrackstooneside
of the machine, reversing the belt on the conveyor
table may remedy the problem. To make sure the
conveyortableisnottwisted,placealevelonthe
conveyortable.Levelthemachineifneeded.Ifthere
isstillaproblem,proceedwiththestepsbelow:
Step1:Checkconveyordriverolleranddrivenroller
tomakesuretheyareparalleltosurfaceofconveyor
table.Todothis,firstcentreconveyorbeltonthe
conveyor table. Then lay a straight‐edge on the
exposed edge of conveyor table on left (outboard)
side, extending it over the roller. Note distance
betweenrollerandstraightedge.
Step2:NowrepeatStep1onright(inboard)sideof
conveyor. Compare the measurements from side to
side.Iftheyarenotequal,loosenoneofthebrackets
that hold the roller in place. Tip this bracket until
distance between roller and straight‐edge are equal
fromsidetoside,thentightenbracket.
10.4Commutatorbrushinspection
Tomaintainmotorefficiency,inspectthetwocarbon
brushes every two months, or more frequently if
sanderisheavilyused.Stallingor lossofpowermay
beasymptomofworncarbonbrushes.Ifonebrush
iswornout,replacebothatthesametime.
Continued use of damaged or
wornbrushesmayresultindamagetomotor
armature.
1. Unplugsanderfrompowersource.
2. Unscrew and remove cap with flat blade
screwdriver.SeeFigure10‐4.
3. Gentlypryupanedgeofthebrassclip,untilthe
springcausesit todisengagefrom hole.(Notice
orientationofbrushasyouremoveit;itshould
be inserted in the same manner; curvature of
brushwillmatchcurvatureofmotor.)
4. Pull out brush and inspect. Brush should be
replacedifanyofthefollowingarediscovered:
 Brushhasworntoabout12mmlong.
 Signsofcrumbling,burningorbreaking.
 Endofbrushisroughorpitted.
 Abnormalcolorationofspring
 Brokenleadinspring
 Collapsedspring
5. Installnewbrush(orreinstallcurrentbrush)and
gently press it all the way into hole until the
brassclipissecured.
6. Installcap.
7. Repeatforotherbrush.
NOTE:Itisrecommendedthatsanderberunwithout
loadforseveralminutestoseatnewbrushes.


15


Figure10‐4:brushinspection
10.5Additionalservicing
Anyadditionalservicingshouldbeperformedbyan
authorizedservicetechnician.

11.0Abrasives
The abrasive material you choose will have a
substantialeffectontheperformanceofyoursander.
Variations in paper type, weight, coating and
durability all contribute to achieving your desired
finish.
11.1Selectingdrumabrasives
Itisimportanttoselectthepropergritofabrasivefor
the type of sanding being performed to achieve
maximumresults.Aswithanysandingoperation,first
begin sanding with a coarser grit, depending upon
theroughnessofthestockortheamountofstockto
beremoved.Thenprogressivelyworktowardfiner
grits.Thechartbelowshowsthegeneralusesforthe
variousgrits.
The amount of stock to be removed is a major
consideration when choosing the grit grade with
whichtobegin.Grits24,36,50and60areprimarily
designedforstockremoval.Grits24and36will
removethemostmaterialinonepass,whetheryou
aredoingabrasiveplaning,cleaningupgluedpanels,
or flattening stock. Grits from 100 through 220 are
primarily finishing grits designed to remove the
scratchpatternfromthepreviousgritused.Forbest
results, never skip more than one grit grade when
progressingthroughasandingsequence.
For fine work, such as furniture, try not to skip any
gritgradesduringthesandingprocess.
Ingeneral,premiumqualityabrasiveswillproducea
betterfinishwithalessnoticeablescratchpattern.
Note:Gritsthataretoofinecansometimesburnish
the wood and leave a glossy surface which will not
acceptstainsevenly.This will vary bytypeofwood.
Oak, for example, is susceptible to burnishing
becauseofitsopenpores.
11.2Cleaningabrasivestrips
Regularly clean the abrasivestriponthedrumwith
commercially available cleaning sticks, following the
manufacturer’sdirections.Whencleaning,alsobrush
the stick crumbs from the drum while it is still
rotating.
In some cases, heavy loaded areas can be removed
withPlexiglasheldonedgeovertherotatingdrum.
Always wear eye protection
while performing sandpaper cleaning, and take all
precautions to avoid any contact of hands or
clothingwiththerotatingdrum.
Cloth‐backedabrasivescanbecleaned bysoakingin
paintthinnerormineralspiritsfor20minutestoone
hour,thenusingabrushtoremoveanybuild‐up.Dry
theabrasivestripscompletelybeforeusing.Anyused
solvents should be discarded in compliance with
environmentalregulations.
11.3Increasingabrasivelife
Abrasive life can be increased not only by cleaning,
but by removing the abrasive strip from the drum
andreversingit.Todothis,removethestripanduse
whatwasthetrailingendasthestartingendonthe
left(outboard)sideof the drum.Reversingthestrip
will provide a fresh set of cutting edges on the
abrasive.

11.4Abrasiveselectionguide
GritCommonApplication
24,36Abrasiveplaning,surfacingrough‐sawnboards,maximumstockremoval,glueremoval.
50Surfacinganddimensioningboards,truingwarpedboards
60Surfacinganddimensioningboards,truingwarpedboards.
80Lightdimensioning,removalofplanerripples.
100Lightsurfacing.
120Lightsurfacing,minimalstockremoval.
150Finishsanding,minimalstockremoval.
180Finishsandingonly,notforstockremoval.
220Finishsandingonly,notforstockremoval.
Table2


16

12.0TroubleshootingJWDS‐1020‐MDrumSander

Symptom PossibleCause Correction*
Drummotorwon’tstart
whenswitchisactivated.
Noincomingcurrent. Checkconnectionsatplugorcircuitpanel.
Safetykeymissingfromswitch. Installsafetykey.
Lowvoltage. Checkpowerlineforpropervoltage.
Opencircuitinmotororlooseconnection. Inspectallleadconnectionsonmotorforloose
oropenconnections.
Switchmalfunction. Replaceswitch.
Drummotorwillnotstart:
fusesbloworcircuit
breakerstrip.
Shortcircuitinlinecordorplug. Inspectcordorplugfordamagedinsulationand
shortedwires.
Shortcircuitinmotororloose
connections.
Inspectallconnectionsonmotorforlooseor
shortedterminalsorworninsulation.
Incorrectfuseorcircuitbreakerinpower
line.
Installcorrectfuseorcircuitbreaker.
Drummotoroverheats. Aircirculationthroughmotorrestricted. Cleanmotorfanwithcompressedairtorestore
normalaircirculation.
Motoroverloaded,excessfeedrate. Reduceconveyorspeed.
Motoroverloaded,excessdepthofcut. Reducedepthofcut.
Drummotorstalls,
resultinginblownfusesor
trippedcircuit.
Shortcircuitinmotororloose
connections.
Inspectconnectionsonmotorforlooseor
shortedterminalsorworninsulation.
Lowvoltage. Correctlowvoltageconditions.
Incorrectfuseorcircuitbreakerinpower
line.
Installcorrectfuseorcircuitbreaker.
Loud,repetitivenoiseor
vibrationcomingfrom
machine.
Fastenersloose. Inspectfastenersandtightenwhereneeded.
Motorfanishittingcover. Tightenfanorshimfancover.
Machinenotlevel. Placesanderonflatsurface,shimifneeded.
Conveyormotorstalls. Excessivedepthofcut. Reducedepthofcut;usecoarsergrit;reduce
feedrate.
Conveyorbeltslipsondrive
roller.
Improperconveyorbelttension. Adjustbelttension.
Excessivedepthofcutand/orfeedrate. Reducedepthofcutand/orfeedrate.
Abrasivestripcomesoff
drum.
Slackinabrasivestripondrum. Removeslackinstrip.
Abrasiveimproperlywrapped. Readthesectiononinstallingabrasives,and
rewrap.
Abrasivestripisloose. Stripcaughtoninsideedgeofslot,oron
inboardsideofdrum.
Re‐adjustthestripendintheslotand/ortrim
theabrasiveedge.
Stripnotcutproperly. Re‐cutandre‐installtheabrasivestrip.
Abrasiveloadsup
prematurely.
Excessivedepthofcut. Reducedepthofcut.
Excessivefeedrate. Reducefeedrate.
Inadequatedustcollection. Increaseairflowatdustport.
Inadequateabrasive. Useanopen‐coatabrasive.
Lineorgrooveinstock. Inconsistentfeedrate. Donotstoporchangethefeedratewhile
feedingstock.
Snipemarks. Impropertensiononrollers. Re‐tensionrollers.






17

Symptom PossibleCause Correction*
Sanderburnswood. Abrasivestripisoverlapped. Re‐wrapabrasivestrip.
Abrasiveisloaded. Cleanabrasive.
Depthofcutexcessiveforfinegrit. Usecoarsergritorreducedepthofcut.
Feedratetooslow. Increasefeedrate.
Abrasiveisworn. Replaceabrasive.
Boardslipsonconveyor
belt.
Tensionrollerstoohigh. Lowertensionrollers.
Excessivefeedrate. Reducefeedrate.
Dirtyorwornconveyorbelt. Replaceconveyorbelt.
Ripplesinsandedsurface.
A.Non‐uniformlyspaced
ripples.
B.Uniformlyspaced
ripples.
A.Unevenfeedrate. Conveyorbeltslipping(seeabove)
Boardslipsonconveyorbelt(seeabove).
Conveyormotorstalls(seeabove).
B.Conveyortableflexingorvibration. Reducedepthofcutand/orfeedrate.Checkfor
loosebolts,looseshaftcouplingsetscrews,or
out‐of‐balancedrum.
Woodisgouged. Stockslippingonconveyor. Correctdepthofcutorrollertension.
Workpiecenotproperlysupported. Addworksupportsforlongworkpieces.
*WARNING:Somecorrectionsmayrequireaqualifiedelectrician.
Table3







18

DE‐DEUTSCH
Bedienungsanleitung
SehrgeehrterKunde,
Vielen Dank für Ihr Vertrauen, dass Sie durch den Kauf Ihrer neuen JET‐Maschine in uns gesetzt haben. Diese
AnleitungwurdefürdenBesitzerunddieBedienerderZylinderschleifmaschineJETJWDS‐1020‐Merstelltundsoll
dieSicherheitbeiAufstellung,BedienungundWartunggewährleisten.BittelesenSiedieindieserBetriebsanleitung
unddenbegleitendenDokumenten enthaltenen Informationen vollständig undsorgfältig, um sicherzustellen, dass
Sie alle Anweisungen genau verstehen. Damit Sie die Maschine so lange wie möglich sicher betreiben und mit
höchstmöglicher Effizienz nutzen können, müssen diese Anleitung gründlich durchlesen und alle Anweisungen
befolgen.
Inhaltsverzeichnis
Abschnitt Seite
1.Konformitätserklärung................................................................................................................................................19
2.Garantie......................................................................................................................................................................19
3.Sicherheit...................................................................................................................................................................19
3.1BestimmungsgemäßeVerwendung.....................................................................................................................19
3.2AllgemeineSicherheitshinweise...........................................................................................................................19
3.3Restrisiken............................................................................................................................................................20
3.4SchilderundihrePositionen.................................................................................................................................21
4.0TechnischeDaten.....................................................................................................................................................22
5.0MerkmaleundverwendeteTerminologie...............................................................................................................23
6.0EinrichtungundMontage........................................................................................................................................23
6.1Lieferumfang.......................................................................................................................................................23
6.2FürdieMontagebenötigteWerkzeuge...............................................................................................................23
6.3Kurbel..................................................................................................................................................................24
6.4MontageaufderWerkbank................................................................................................................................24
6.5Staubabsaugung..................................................................................................................................................24
6.6Schleifmittelanbringen.......................................................................................................................................24
7.0ElektrischeAnschlüsse.............................................................................................................................................25
8.0Einstellungen............................................................................................................................................................25
8.1HöheneinstellungderTrommel...........................................................................................................................25
8.2Tiefenskala...........................................................................................................................................................25
8.3SpannungundFührungdesVorschubbands.......................................................................................................25
8.4ÜberprüfenderTrommelausrichtung.................................................................................................................26
8.5AndruckrollenEinstellung....................................................................................................................................27
9.0BedienungundBetrieb............................................................................................................................................27
9.1GrundlegendeBedienschritte..............................................................................................................................27
9.2BetriebdesTrommel‐undVorschubmotors.......................................................................................................27
9.3MotorÜberlastsicherung....................................................................................................................................27
9.4Schleiftiefeeinstellen..........................................................................................................................................27
9.5Trommelhöhefestlegen......................................................................................................................................28
9.6TippszumErzielenderoptimalenLeistung.........................................................................................................28
10.0Wartung................................................................................................................................................................29
10.1ReinigungundSchmierung................................................................................................................................29
10.2WartungderSchleiftrommel.............................................................................................................................30
10.3Vorschubbandauswechseln..............................................................................................................................30
10.4ÜberprüfungderMotorbürsten........................................................................................................................30
10.5ZusätzlicheWartung...........................................................................................................................................31
11.0Schleifmittel...........................................................................................................................................................32
11.1Schliefmittelauswählen....................................................................................................................................32
11.2Schleifmittelreinigen.........................................................................................................................................32
11.3Schleifmittellebensdauerverlängern................................................................................................................32
11.4TabellefürSchleifmittelauswahl.......................................................................................................................32
12.0Störungsabhilfe......................................................................................................................................................33



19

1.Konformitätserklärung
WirerklärenhiermitaufeigeneVerantwortung,dass
diesesProduktdenaufSeite2aufgeführten
RichtlinienentsprichtundunterBerücksichtigungder
angeführtenNormenkonstruiertwurde.
2.Garantie
TOOLFranceSARLgarantiert,dassdasgelieferte
ProduktfreivonMaterial‐undFertigungsfehlernist.
DieseGarantietrifftnichtaufjeneDefektezu,welche
aufdirektenoderindirekten,nichtfachgerechten
Gebrauch,Unachtsamkeit,Unfallschaden,Reparatur,
mangelhafteWartungbzw.Reinigungsowie
normalenVerschleißzurückzuführensind.
DieausführlichenGarantieleistungen(z.B.
Gewährleistungsfrist)sinddenAllgemeinen
Geschäftsbedingungen(AGB)zuentnehmen.DieAGB
sindaufderInternetseiteihresHändlerseinzusehen
oderwerdenaufAnfrageperPostzugestellt.
TOOLFranceSARLbehältsichdasRechtvor,jederzeit
ÄnderungenamProduktundZubehörvorzunehmen.
3.Sicherheit
3.1BestimmungsgemäßeVerwendung
DieseZylinderschleifmaschineistausschließlichfür
dasSchleifenvonHolzundvergleichbaren
Werkstoffenausgelegt.DasSchleifenvonanderen
WerkstoffenistnichtzulässigunddarfinSonderfällen
nurnachausdrücklicherGenehmigungdesHerstellers
durchgeführtwerden.
DieMaschineistnichtfürNassschleifvorgänge
geeignet.
FürdiebestimmungsgemäßeVerwendungmüssen
außerdemdieBetriebs‐undWartungsanweisungenin
diesemHandbuchbeachtetwerden.
DieMaschinedarfnurvonPersonenbedientwerden,
diemitderBedienungundWartungdieserMaschine
sowiedendamitverbundenenGefahrenvertraut
sind.
DaserforderlicheMindestaltermussbeachtet
werden.
DieMaschinedarfnurintechnischeinwandfreiem
Zustandverwendetwerden.
BeimArbeitenmitderMaschinemüssenalle
Sicherheitsmechanismenund
Sicherheitsabdeckungenfunktionstüchtigundkorrekt
montiertsein.
ZusätzlichzudenindieserBetriebsanleitung
aufgeführtenSicherheitsmaßnahmenunddenin
IhremLandgeltendenRegelungenmüssenaußerdem
dieallgemeinanerkanntentechnischenGrundsätze
hinsichtlichderBedienungvon
Holzbearbeitungsmaschinenbeachtetwerden.
JeglicheanderweitigeVerwendungistuntersagt.
BeinichtbestimmungsgemäßerVerwendungder
MaschineübernimmtderHerstellerkeinerleiHaftung
undderBedienerträgtdievolleVerantwortung.

3.2AllgemeineSicherheitshinweise
Holzbearbeitungsmaschinenbergenbeinicht
sachgemäßerVerwendungeingroßes
Gefahrenpotential.Dahermüssendie
entsprechendentechnischenGrundsätzeunddie
folgendenHinweisebeachtetwerden.

VorMontageundInbetriebnahmemussdie
Bedienungsanleitungvollständigdurchgelesenund
verstandenwerden.

DieseBedienungsanleitungmussinderNäheder
Maschineaufbewahrt,vorSchmutzundFeuchtigkeit
geschütztundbeiWeitergabedesProduktsaneinen
neuenBesitzermitübergebenwerden.
AnderMaschinedürfenkeineÄnderungen
vorgenommenwerden.
VordemStartenderMaschinemüssenalle
Sicherheitseinrichtungentäglichauf
FunktionstüchtigkeitundVorhandenseingeprüft
werden.IndiesemFalldarfdieMaschinenichtin
BetriebgenommenwerdenundmussdurchAbziehen
desNetzkabelsgesichertwerden.
BevormitdieserMaschinegearbeitetwird,
Krawatten,Ringe,Armbanduhrenundanderen
SchmuckablegenunddieÄrmelbisüberdieEllbogen
aufrollen.LockersitzendeKleidungdarfnicht
getragenwerdenundlangeHaarezusammenbinden.
Sicherheitsschutzetragen;niemalsmit
FreizeitschuhenoderSandalenarbeiten.
StetszulässigeundgeeigneteArbeitskleidungtragen:
‐ Augenschutz
‐ Atemschutz
‐ Staubschutz

BeimArbeitenmitdieserMaschinekeinelocker
sitzendeKleidungundkeineHandschuhetragen.


20

DieMaschinemusssoaufgestelltwerden,dass
ausreichendPlatzzursicherenBedienungundzur
HandhabungdesWerkstücksgewährleistetist.
DerArbeitsbereichmussstetsgutbeleuchtetsein.
DieMaschineistfürdenBetriebingeschlossenen
Räumenausgelegtundmussstabilundsicherauf
einerfestenundebenenTischflächeoderaufeinem
Untergestellverschraubtwerden.
Esmusssichergestelltwerden,dassdasNetzkabeldie
ArbeitennichtbehindertundkeineStolpergefahr
darstellt.DenBodenrundumdieMaschinesauber
undfreivonAusschussmaterial,ÖloderSchmierfett
halten.
Stetsaufmerksambleiben!DerArbeitist
uneingeschränkteAufmerksamkeitzuwidmen.
MitgesundemMenschenverstandvorgehen.Die
MaschinedarfnichtbeiMüdigkeitbedientwerden.
StetsaufeineergonomischeKörperhaltungachten.
StetsfürsicherenStandsorgen.
DieBedienungdieserMaschineunterdemEinfluss
vonDrogen,AlkoholoderMedikamentenist
untersagt.Urteils‐undReaktionsvermögensowie
MotorikkönnendurchEinnahmevonMedikamenten
beeinträchtigtwerden.
GreifenSieniemalsindieMaschinehinein,während
sichdieseinBetriebbefindetodernachläuft.
 
VorderInbetriebnahmederMaschinemussdie
Absaughaubegeschlossenwerden.
BeiderWerkstückzustellungdieHändevon
TrommelgehäuseundVorschubbandfernhalten.
KinderundUnbefugtemüssenvomArbeitsbereich
ferngehaltenwerden.
LassenSiedieMaschineniemalsunbeaufsichtigt.Die
MaschinemussvordemVerlassendesArbeitsplatzes
ausgeschaltetwerden.
DieMaschinedarfnichtinderNähevon
entzündlichenFlüssigkeitenoderGasenbetrieben
werden.AlleEinrichtungenfürBrandbekämpfungund
Feueralarm‐beispielsweisePositionundBedienung
vonFeuerlöschern‐müssenbekanntsein.
DieMaschinedarfnichtinfeuchterUmgebung
eingesetztwerdenunddarfkeinemRegenausgesetzt
werden.
Schleifstaubistexplosivundkanndarüberhinaus
aucheinGesundheitsrisikodarstellen.Esmussstets
einegeeigneteStaubabsaugvorrichtungverwendet
werden.
VorderBearbeitungmüssensämtlicheNägelund
FremdkörpervomWerkstückentferntwerden.
NurSchleifgutbearbeiten,welchessicherundstabil
aufdemTischaufliegt.
DieVorgabenhinsichtlichMaximal‐und
MinimalgrößedesWerkstücksmüssenbeachtet
werden.
SpäneundWerkstückteiledürfenerstnach
vollständigemStillstandderMaschineentfernt
werden.
StellenSiesichnichtaufdieMaschine.
Anschluss‐undReparaturarbeitenanderElektrik
dürfenausschließlichvoneinemqualifizierten
Elektrikerdurchgeführtwerden.
EinbeschädigtesoderverschlissenesNetzkabelmuss
umgehendersetztwerden.
VorAusführungerforderlicherEinstellungenoder
WartungsarbeitendieMaschinevomStromnetz
trennen.

SchützenSiedieUmwelt:DieVerpackungmuss
umweltfreundlichentsorgtwerden.
DasGerätbeinhaltetwertvolleMaterialien,die
zurückgewonnenbzw.wiederverwertetwerden
können.BittedieEntsorgungvoneinem
Fachunternehmenausführenlassen.

DiesesSymbolverweistaufdiegetrennteSammlung
vonElektro‐undElektronikgeräten,gemäßForderung
derWEEE‐Richtlinie(2012/19/EU).DieseRichtlinieist
nurinnerhalbderEuropäischenUnionwirksam.

3.3Restrisiken
SelbstbeiBeachtungallerVorschriftenkönnenbeim
BetriebderMaschineeinigeRestrisikenbestehen.
VonderdrehendenSchleifhülsegehteine
Verletzungsgefahraus.
EsbestehtRückschlaggefahr.DasWerkstückkannvon
derdrehendenSchleifhülseerfasstundinRichtung
desBedienersgeschleudertwerden.
FortgeschleuderteWerkstückekönnenzu
Verletzungenführen.
EsbestehenGesundheitsrisikendurchSchleifstaub
undLärm.PersönlicheSchutzausrüstungwiez.B.
SchutzbrilleundStaubschutzmasketragen.Ein
geeignetesStaubabsaugsystemverwenden.
DefekteSchleifmittelkönnenVerletzungen
verursachen.