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  9. JETStream J-FORCE JF6X15 User manual

JETStream J-FORCE JF6X15 User manual

6” J-FORCE™ | PARTS PLACEMENT
Jetstream of Houston LLP • 5905 Thomas Road Houston, TX 77041
www.waterblast.com • 832-590-1300
6” J-FORCE™ | NOZZLE FLOW RATES
QSG-178_6in JForce_Rev01/22
6” J-FORCE™
QSG-178
QUICK START GUIDE
Model Name JF6X15 JF6X22
Maximum Operating Pressure (psi) 15,000 22,000
Minimum Operating Pressure (psi) 2,500
Maximum Flow (gpm) 60
Maximum Operating Pressure (bar) 1000 1500
Minimum Operating Pressure (bar) 170
Maximum Flow (l/min) 226
Inlet Connection 1/2" NPT 9/16”MP or M24
Tube or Pipe I.D. (in) 6
Tube or Pipe I.D. (mm) 152
Speed Range (rpm) 800 - 1000
Nozzle Types Accepted JS4F, P4TC
Nozzle Pattern 2 @ 10°, 2 @ 100°, 2 @ 135°
Diameter (in) 3.75
Length (in) 5.34
Weight (lbs) 11 11
Diameter (mm) 95
Length (mm) 136
Weight (kg) 5 5
Note: Part numbers and descriptions are subject to change without notice.
Fwdx2,Sidex2 Rearx2 Fwdx2,Sidex2 Rearx2 Fwdx2,Sidex2 Rearx2
32 ‐62 0.024 0.069
33 ‐53 0.029 0.067
34 ‐39 0.035 0.063
35 ‐76 0.022 0.075
36 ‐54 0.032 0.069
37 ‐78 0.018 0.090 ‐66 0.029 0.073
38 ‐76 0.022 0.090 ‐51 0.035 0.069
39 ‐83 0.018 0.093 ‐43 0.038 0.067
40 ‐51 0.038 0.082 ‐47 0.038 0.069
41 ‐80 0.024 0.093 ‐91 0.024 0.082
42 ‐70 0.032 0.090 ‐64 0.035 0.075
43 ‐77 0.029 0.093 ‐41 0.042 0.069
44 ‐91 0.022 0.098 ‐60 0.038 0.075
45 ‐89 0.026 0.098 ‐117 0.018 0.090
46 ‐42 0.047 0.082 ‐115 0.020 0.090
47 ‐76 0.020 0.125 ‐87 0.029 0.098 ‐54 0.042 0.075
48 ‐75 0.026 0.125 ‐85 0.032 0.098 ‐125 0.018 0.093
49 ‐74 0.029 0.125 ‐109 0.018 0.106 ‐76 0.038 0.082
50 ‐73 0.032 0.125 ‐107 0.022 0.106 ‐108 0.029 0.090
51 ‐71 0.035 0.125 ‐80 0.038 0.098 ‐47 0.047 0.075
52 ‐70 0.038 0.125 ‐105 0.026 0.106 ‐71 0.042 0.082
53 ‐51 0.052 0.115 ‐61 0.047 0.093 ‐116 0.029 0.093
54 ‐68 0.042 0.125 ‐101 0.032 0.106 ‐112 0.032 0.093
55 ‐50 0.052 0.090
56 ‐48 0.057 0.115 ‐99 0.035 0.106 ‐109 0.035 0.093
57 ‐31 0.067 0.106 ‐71 0.047 0.098
58 ‐126 0.024 0.115 ‐105 0.038 0.093
59 ‐63 0.052 0.125 ‐125 0.026 0.115 ‐92 0.042 0.09
60 ‐44 0.063 0.115 ‐93 0.042 0.106
Fwdx2,Sidex2 Rearx2 Fwdx2,Sidex2 Rearx2 Fwdx2,Sidex2 Rearx2
26 ‐53 0.020 0.047
27 ‐50 0.022 0.047
28 ‐54 0.022 0.052 ‐70 0.018 0.052
29 ‐72 0.018 0.057 ‐68 0.020 0.052
30 ‐72 0.018 0.063 ‐48 0.026 0.052 ‐65 0.022 0.052
31 ‐71 0.020 0.063 ‐68 0.022 0.057
32 ‐69 0.022 0.063 ‐65 0.024 0.057 ‐87 0.018 0.057
33 ‐26 0.035 0.052 ‐62 0.026 0.057 ‐58 0.026 0.052
34 ‐88 0.018 0.069 ‐38 0.032 0.052 ‐31 0.032 0.047
35 ‐86 0.020 0.069 ‐57 0.029 0.057 ‐52 0.029 0.052
36 ‐85 0.022 0.069 ‐83 0.024 0.063 ‐75 0.026 0.057
37 ‐82 0.024 0.069 ‐101 0.020 0.067 ‐46 0.032 0.052
38 ‐98 0.020 0.073 ‐110 0.018 0.069 ‐106 0.020 0.063
39 ‐96 0.022 0.073 ‐108 0.020 0.069 ‐103 0.022 0.063
40 ‐67 0.032 0.067 ‐46 0.035 0.057 ‐39 0.035 0.052
41 ‐92 0.026 0.073 ‐103 0.024 0.069 ‐63 0.032 0.057
42 ‐46 0.038 0.063 ‐70 0.032 0.063 ‐119 0.022 0.067
43 ‐88 0.029 0.073 ‐89 0.029 0.067 ‐32 0.038 0.052
44 ‐94 0.029 0.075 ‐64 0.035 0.063 ‐127 0.022 0.069
45 ‐39 0.042 0.063 ‐83 0.032 0.067 ‐112 0.026 0.067
46 ‐62 0.038 0.069 ‐114 0.026 0.073 ‐84 0.032 0.063
47 ‐79 0.035 0.073 ‐58 0.038 0.063 ‐48 0.038 0.057
48 ‐50 0.042 0.067 ‐110 0.029 0.073
49 ‐74 0.038 0.073 ‐84 0.035 0.069
50 ‐116 0.029 0.082 ‐71 0.038 0.067
51 ‐80 0.038 0.075 ‐49 0.042 0.063
52 ‐112 0.032 0.082
53 ‐39 0.047 0.067
54 ‐72 0.042 0.075
58 ‐28 0.052 0.067
Fwdx2,Sidex2 Rearx2 Fwdx2,Sidex2 Rearx2 Fwdx2,Sidex2 Rearx2
24 ‐47 0.018 0.038
25 ‐56 0.018 0.042 ‐44 0.020 0.038
26 ‐43 0.022 0.042
27 ‐65 0.018 0.047 ‐52 0.020 0.042 ‐62 0.018 0.042
28 ‐62 0.020 0.047 ‐27 0.026 0.038 ‐35 0.024 0.038
29 ‐58 0.022 0.047 ‐44 0.024 0.042 ‐53 0.022 0.042
30 ‐82 0.018 0.052 ‐70 0.020 0.047 ‐81 0.018 0.047
31 ‐28 0.029 0.042 ‐67 0.022 0.047 ‐77 0.020 0.047
32 ‐50 0.026 0.047 ‐44 0.026 0.042
33 ‐76 0.022 0.052 ‐94 0.018 0.052 ‐73 0.022 0.047
34 ‐72 0.024 0.052 ‐58 0.026 0.047 ‐103 0.018 0.052
35 ‐98 0.020 0.057 ‐86 0.022 0.052 ‐99 0.020 0.052
36 ‐82 0.024 0.052 ‐63 0.026 0.047
37 ‐36 0.032 0.047 ‐116 0.018 0.057 ‐95 0.022 0.052
38 ‐91 0.024 0.057 ‐78 0.026 0.052 ‐90 0.024 0.052
39 ‐87 0.026 0.057 ‐108 0.022 0.057 ‐85 0.026 0.052
40 ‐54 0.032 0.052 ‐70 0.029 0.052
41 ‐124 0.020 0.063 ‐104 0.024 0.057 ‐46 0.032 0.047
42 ‐120 0.022 0.063
43 ‐46 0.035 0.052 ‐62 0.032 0.052
44 ‐73 0.032 0.057
45
46 ‐37 0.038 0.052
NozzleDiameter(inches) Pull
(lbf)
NozzleDiameter(inches)
Pull
(lbf)
NozzleDiameter(inches)
6"J‐Force,Universal
Flow
(gpm)
17500psi 20000psi 22000psi
Pull
(lbf)
NozzleDiameter(inches) Pull
(lbf)
6"J‐Force,Universal
Flow
(gpm)
10000psi 12500psi 15000psi
Pull
(lbf)
NozzleDiameter(inches) Pull
(lbf)
NozzleDiameter(inches)
6"J‐Force,Universal
Flow
(gpm)
2500psi 5000psi 7500psi
Pull
(lbf)
NozzleDiameter(inches) Pull
(lbf)
NozzleDiameter(inches) Pull
(lbf)
NozzleDiameter(inches)
Bushing Remover Tool
66967
1-1/4" Service Wrench
65478
Bushing/Mandrel/O-rings
(Part of Rebuild Kit*)
Thrust Bearing
(Part of Rebuild Kit*)
64823
66347 - Mandrel
66137 - Bushing
64823 - Thrust Bearing
26921 (2) - Bushing O-ring
66138 (2) - Bushing Backup Ring
66807 / 66808
Socket/Wrench Handle
Rebuild Kit*
65388
15K 6" J-Force
O-ring Maintenance Kit - 65387
Nozzle Containers
63860 (3)
26921 (2) - Bushing O-ring
66138 (2) - Bushing Backup Ring
Retaining Ring
(Part of Rebuild Kit*)
64864
64915 - 1/2" NPT
22K 6" J-Force
65380 - 9/16" MP
65381 - M24
DANGER
!!
THIS PRODUCT CAN BE DANGEROUS IF NOT USED PROPERLY! Always wear
appropriate Personal Protective Equipment (PPE). Detailed PPE information can be found
at: www.fsesgsafety.com and clicking on the JETSTREAM name or by referring to the
yellow JETSTREAM SAFETY WARNING pamphlet (PI-082).
The following Quick-Start Guide is intended to provide the customer with an
expedient reference for 6” J-Force installation and operation. It does not replace
the complete product instructions (PI-178).
This product is sold with the understanding that the purchaser agrees to
thoroughly train all operators and maintenance personnel in the correct and
safe installation, operation, and maintenance of the product and to provide
adequate supervision of personnel at all times. JETSTREAM urges customers to
make complete instructions available to all personnel and ensure they are read
thoroughly before installing, connecting or using the 6” J-Force. Retain these
instructions for future reference. If this product is resold or otherwise conveyed,
the purchaser must pass on these instructions to the new user. If any questions
remain, or to request additional copies, call JETSTREAM at (800) 231-8192 or
(832) 590-1300.
Read the yellow JETSTREAM SAFETY WARNING pamphlet (PI-082) included with
the shipment of the product.
CONNECTING 6” J-FORCE
Prior to the start of any job, make sure only high pressure rated ttings and
hoses are used in the waterblasting system.
Prior to installing the 6” J-Force onto the hose, ush the system to clear any
debris.
15K PSI RATED CONNECTION (NPT INLET)
1. Apply 3-4 wraps of Teon thread sealant tape to the available male threads of
the connection.
2. Apply anti-seize compound over the sealant tape for additional protection
against galling.
3. Install the JF6X15 by using an appropriate open-ended wrench on ats found
on the body and tighten 1-2 turns past hand-tight. All NPT pipe connections
should have a minimum thread engagement of (4) threads.
22K PSI RATED CONNECTION (9/16” MP or M24)
1. Apply anti-seize compound to the threads of the Type M connection.
NOTE: DO NOT use Teon tape on 22K PSI connections.
2. Install the JF6X22 by using an appropriate open-ended wrench on ats found
on the body and tighten to 90 lb-ft.
NOTE: DO NOT OVERTIGHTEN; damage to coned sealing surface could result.
OPERATION
As per the WJTA-IMCA Recommended Practices, all operators shall follow the
OSHA regulations for personal protective equipment. (OSHA guidelines for
Personal Protective Equipment are available in document number 3151-12R 2004,
which can be obtained from www.osha.gov.) All operators shall be issued suitable
head protection, eye protection, hearing protection, body protection, hand and
foot protection and respiratory protection (if needed). For detailed specications
on all protections required, refer to the WJTA-IMCA ‘Recommended Practices
for the Use of High Pressure Waterjetting Equipment’ Section 6, Protective
Equipment For Personnel.
!!CAUTION
The 6” J-Force™ can be used at a minimum service temperature of -20°C (-4°F) and a
maximum service temperature of 115°C (240°F). Use at temperatures lower or higher
than these recommended temperatures may result in premature tool failure.
1. Start by slowly increasing pressure to 500 psi and check the entire system,
including all connections, for leaks. Increase pressure in increments,
pausing at each to inspect the system for leaks, proper rotation of tool,
temperature, and other operational anomalies. If any problems are
discovered, lower pressure back to zero and turn off source of power before
making any adjustments.
2. During operation, it is normal for water to leak out of the front of the head
from around the front nozzle (or front plug). This leak-by water comes from
the water-bearing that the tool operates on.
WARNING
!!
Remove the tool from service if:
a. The rotor or mandrel shows signs of cracking or other damage.
b. The wall thickness of these parts is reduced by 25% at any point.
c. The nozzles can no longer hold pressure at water flow rate for which it was sized.
NOTE: For improved reliability and longer life, it is recommended that a lter of
at least 10 microns be used on the water supply inlet. A strainer (100 mesh
minimum) must also be used in the water tank (if equipped with tank).
J-Force surface may exceed 200:F.
J-Force utilizes magnets which produce strong magnetic elds. Keep the tool at least 6
inches away from any medical device.
DANGER
!!
Failure to follow the following instructions will cause unsafe conditions, severe injury
can result.
• DO NOT operate the 6” J-Force above its specied pressure.
• Operator must wear ear protection due to the noise generated by the spinning
nozzle.
• NEVER stand in the plane of blasting.
• A Lance Safety Grip is recommended to minimize the risk of a live nozzle
unexpectedly exiting the tube back at the lance operator.
• At high-pressure, the water can be hot. Wear gloves and use caution to prevent
scalding.
• Place barricades with warning signs or barricade tape around work area. This
includes the waterblast unit and all high-pressure hoses.
• Operator must be outtted with proper safety apparel (refer to yellow JETSTREAM
SAFETY WARNING pamphlet). Body armor is strongly recommended.
!!CAUTION
DO NOT use the 6” J-Force if it has not been cleaned and inspected prior to starting the
working shift.
FOR FURTHER INFORMATION SEE:
https://www.youtube.com/user/JetstreamWaterblast
and the
Jetstream Safety Manual
Jetstream of Houston LLP • 5905 Thomas Road Houston, TX 77041 www.waterblast.com • 1-832-590-1300
6” J-FORCE™ | QUICK START GUIDE QSG-178

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