JETStream MAGJET X40 User manual

MAGJET™ X40 | PARTS PLACEMENT
Jetstream of Houston LLP • 5905 Thomas Road Houston, TX 77041
www.waterblast.com • 832-590-1300
MAGJET™ X40 | NOZZLE FLOW RATES
QSG-162_MAGJETX40_Rev01/22
MAGJET™ X40
QSG-162
QUICK START GUIDE
17
16
215 14 13 8
18
12
1
5
6
7
11 9&10
3
2
4
Assembly PN 64635
Item Qty Part
Number Description Item Qty Part Number Description
1 1 57938 Shaft 10 4 65005S South Magnet
2 2 57926 Oil Seal 11 1 57928 Pilot Bearing
3 4 64637 Capscrew, #8-32 12 1 64636 Main Housing
4 1 64638 Front Cover 13 1 57931 Wave Spring
5 2 57933 Angular Contact
Bearings 14 1 57935 O-ring, 1-1/2 ID
6 1 64992 Shim. Spring Steel 15 1 57918 Pilot Bearing Retainer
7 1 64991 Deep Groove Ball
Bearing 16 1 57911 Seal Cartridge
8 1 57937 Current Sleeve 17 1 57916 Seal Cartridge
Housing
9 4 65005N North Magnet 18 1 66982 Capscrew,
#8-32, Security
NOTE: Part numbers and descriptions are subject to change without notice.
MAGJET BODY
64635
SEAL CARTRIDGE ASSY
W/ CONTAINER
57911
SEAL KIT
65445
5/32" HEX KEY
65060
3/32" HEX KEY
63808
NOZZLE CONTAINERS
63300
64919, 65803, 64920, or 65804*
T3, T4, T5, or T6 HEAD ASSEMBLY
64919, 65803, 64920, or 65804*
T3, T4, T5, or T6 HEAD ASSEMBLY
*In starter kits, only the designated head
for that kit is included and installed on body.
In premium kits (T3/T5 or T4/T6) both of the
designated heads are included.
65306 MAGJET T3 STARTER KIT 66236 MAGJET T4 STARTER KIT 65308 MAGJET T5 STARTER KIT 66237 MAGJET T6 STARTER KIT 65307 MAGJET T3/T5 PREMIUM KIT 66238 MAGJET T4/T6 PREMIUM KIT
HEAD ASSEMBLIES
Designation PN Torque Angle
T1 66881 10°
T2 66261 12.5°
T3 64919 15°
T4 65803 17.5°
T5 64920 20°
T6 65804 22.5°
T7 66259 25°
The MagJet X40 is available in hard case kit form:
NOTE: Preferred thrust is 1/3 the body weight of the operator. This chart assumes 200 lb.
operator (67 lb-F thrust limit). See MagJet X40 PI (PI-162) for full ow charts and
associated thrust.
30000
psi
2068
bar
40000
psi
2757
bar
43511
psi
3000
bar
30000
psi
2068
bar
40000
psi
2757
bar
43511
psi
3000
bar
30000
psi
2068
bar
40000
psi
2757
bar
43511
psi
3000
bar
30000
psi
2068
bar
40000
psi
2757
bar
43511
psi
3000
bar
gpm lpm gpm lpm gpm lpm gpm lpm gpm lpm gpm lpm gpm lpm gpm lpm gpm lpm gpm lpm gpm lpm gpm lpm
.016" 4.08 15.44 4.26 16.13
.017" 4.80 18.17 4.61 17.45 4.80 18.17
.018" 5.16 19.53 5.38 20.37 5.16 19.53 5.38 20.37
.019" 5.74 21.73 5.99 22.67 4.97 18.81 5.74 21.73 5.99 22.67
.020" 5.50 20.82 6.35 24.04 6.63 25.10 5.50 20.82 6.35 24.04 6.63 25.10
.021" 6.06 22.94 6.99 26.46 7.29 27.60 6.06 22.94 6.99 26.46
.022" 6.64 25.14 7.66 29.00 7.99 30.25 6.64 25.14 4.03 15.26
.023" 7.24 27.41 8.36 31.65 7.24 27.41 4.22 15.97 4.40 16.66
.024" 7.86 29.75 4.79 18.13 7.86 29.75 4.59 17.37 4.79 18.13
.025" 8.51 32.21 4.98 18.85 5.19 19.65 4.98 18.85 5.19 19.65
.026" 9.18 34.75 5.38 20.37 5.61 21.24 4.66 17.64 5.38 20.37 5.61 21.24
.027" 9.87 37.36 5.80 21.96 6.05 22.90 5.02 19.00 5.80 21.96 6.05 22.90
.028" 6.23 23.58 6.50 24.61 5.39 20.40 6.23 23.58 6.50 24.61
.029" 5.78 21.88 6.67 25.25 6.96 26.35 5.78 21.88 6.67 25.25
.030" 6.18 23.39 7.13 26.99 7.44 28.16 6.18 23.39 7.13 26.99
.031" 6.59 24.95 7.61 28.81 7.94 30.06 6.59 24.95
.032" 7.01 26.54 8.10 30.66 8.44 31.95 7.01 26.54
.033" 7.44 28.16 7.44 28.16
.034" 7.89 29.87 7.89 29.87
.035" 8.35 31.61
.036" 8.81 33.35
.037" 9.29 35.17
.038" 9.77 36.98
.039" 10.27 38.88
30000
psi
2068
bar
40000
psi
2757
bar
43511
psi
3000
bar
30000
psi
2068
bar
40000
psi
2757
bar
43511
psi
3000
bar
30000
psi
2068
bar
40000
psi
2757
bar
43511
psi
3000
bar
30000
psi
2068
bar
40000
psi
2757
bar
43511
psi
3000
bar
gpm lpm gpm lpm gpm lpm gpm lpm gpm lpm gpm lpm gpm lpm gpm lpm gpm lpm gpm lpm gpm lpm gpm lpm
.013" 2.82 10.67
.014" 3.27 12.38 3.13 11.85 3.27 12.38
.015" 3.59 13.59 3.75 14.20 3.59 13.59 3.75 14.20
.016" 4.08 15.44 4.26 16.13 3.54 13.40 4.08 15.44 4.26 16.13
.017" 3.99 15.10 4.61 17.45 4.80 18.17 3.99 15.10 4.61 17.45 4.80 18.17
.018" 4.47 16.92 5.16 19.53 5.38 20.37 4.47 16.92 5.16 19.53
.019" 4.97 18.81 5.74 21.73 4.97 18.81 3.01 11.39
.020" 5.50 20.82 3.33 12.61 5.50 20.82 3.19 12.08 3.33 12.61
.021" 6.06 22.94 3.52 13.32 3.67 13.89 6.06 22.94 3.52 13.32 3.67 13.89
.022" 6.64 25.14 3.86 14.61 4.03 15.26 3.34 12.64 3.86 14.61 4.03 15.26
.023" 7.24 27.41 4.22 15.97 4.40 16.66 3.65 13.82 4.22 15.97 4.40 16.66
.024" 3.98 15.07 4.59 17.37 4.79 18.13 3.98 15.07 4.59 17.37 4.79 18.13
.025" 4.31 16.32 4.98 18.85 5.19 19.65 4.31 16.32 4.98 18.85
.026" 4.66 17.64 5.38 20.37 5.61 21.24 4.66 17.64 5.38 20.37
.027" 5.02 19.00 5.80 21.96 5.02 19.00
.028" 5.39 20.40 6.23 23.58 5.39 20.40
.029" 5.78 21.88 5.78 21.88
.030" 6.18 23.39 6.18 23.39
.031" 6.59 24.95
.032" 7.01 26.54
30000
psi
2068
bar
40000
psi
2757
bar
43511
psi
3000
bar
30000
psi
2068
bar
40000
psi
2757
bar
43511
psi
3000
bar
30000
psi
2068
bar
40000
psi
2757
bar
43511
psi
3000
bar
30000
psi
2068
bar
40000
psi
2757
bar
43511
psi
3000
bar
gpm lpm gpm lpm gpm lpm gpm lpm gpm lpm gpm lpm gpm lpm gpm lpm gpm lpm gpm lpm gpm lpm gpm lpm
.012" 2.40 9.08
.013" 2.70 10.22 2.82 10.67 2.70 10.22 2.82 10.67
.014" 3.13 11.85 3.27 12.38 2.71 10.26 3.13 11.85 3.27 12.38
.015" 3.11 11.77 3.59 13.59 3.75 14.20 3.11 11.77 3.59 13.59 3.75 14.20
.016" 3.54 13.40 4.08 15.44 4.26 16.13 3.54 13.40 4.08 15.44
.017" 3.99 15.10 4.61 17.45 3.99 15.10 2.41 9.12
.018" 4.47 16.92 2.59 9.80 2.70 10.22 4.47 16.92 2.59 9.80 2.70 10.22
.019" 4.97 18.81 2.88 10.90 3.01 11.39 4.97 18.81 2.88 10.90 3.01 11.39
.020" 3.19 12.08 3.33 12.61 2.77 10.49 3.19 12.08 3.33 12.61
.021" 3.05 11.55 3.52 13.32 3.67 13.89 3.05 11.55 3.52 13.32 3.67 13.89
.022" 3.34 12.64 3.86 14.61 4.03 15.26 3.34 12.64 3.86 14.61 4.03 15.26
.023" 3.65 13.82 4.22 15.97 4.40 16.66 3.65 13.82 4.22 15.97
.024" 3.98 15.07 4.59 17.37 3.98 15.07
.025" 4.31 16.32 4.31 16.32
.026" 4.66 17.64 4.66 17.64
.027" 5.02 19.00
.028" 5.39 20.40
Orifice
Size(in.)
T2Head(PN66261) T3Head(PN64919)
4UHPxNozzles 2UHPxNozzles,2Plugs 4UHPxNozzles 2UHPxNozzles,2Plugs
Orifice
Size(in.)
T4Head(PN65803) T5Head(PN64920)
4UHPxNozzles 2UHPxNozzles,2Plugs 4UHPxNozzles 2UHPxNozzles,2Plugs
Orifice
Size(in.)
T6Head(PN65804) T7Head(PN66259)
4UHPxNozzles 2UHPxNozzles,2Plugs 4UHPxNozzles 2UHPxNozzles,2Plugs

DANGER
!!
THIS PRODUCT CAN BE DANGEROUS IF NOT USED PROPERLY! Always wear
appropriate Personal Protective Equipment (PPE). Detailed PPE information can be found
at: www.fsesgsafety.com and clicking on the JETSTREAM name or by referring to the
yellow JETSTREAM SAFETY WARNING pamphlet (PI-082).
The following Quick-Start Guide is intended to provide the customer with an
expedient reference for MagJet X40 installation and operation. It does not replace
the complete product instructions (PI-162).
This product is sold with the understanding that the purchaser agrees to
thoroughly train all operators and maintenance personnel in the correct and
safe installation, operation, and maintenance of the product and to provide
adequate supervision of personnel at all times. JETSTREAM urges customers to
make complete instructions available to all personnel and ensure they are read
thoroughly before installing, connecting or using the MagJet X40. Retain these
instructions for future reference. If this product is resold or otherwise conveyed,
the purchaser must pass on these instructions to the new user. If any questions
remain, or to request additional copies, call JETSTREAM at [phone] or
[phone].
Read the yellow JETSTREAM SAFETY WARNING pamphlet (PI-082) included with
the shipment of the product.
CONNECTING MAGJET X40
Only use with a control gun barrel length of 48 inches MINIMUM to prevent nozzle
discharge from accidently striking the operator’s feet, legs, or body. Refer to WJTA
“Industry Best Practices for the use of High Pressure Waterjetting Equipment”
Section 11.10.6 and Section 2.7.
Engage the pump and depress the control gun trigger to clear any debris from the
system prior to installing the MagJet X40 onto the control gun barrel.
NOZZLE INSTALLATION
Before installing the nozzles into the MagJet X40, verify each nozzle is the correct
size, and inspect each nozzle to ensure the sapphire orice is not damaged
or missing. Make sure the nozzle orices are not too small in order to prevent
excessive system pressure when the gun’s control valve trigger/pedal is
depressed. Refer to the Flow Rate Charts for the proper ow rate and thrust for
your application.
NOTE: The MagJet X40 may be congured with either four nozzles or two
nozzles and two plugs. For a given ow, the larger streams obtained
by using the two-nozzle conguration may be preferred for some
cleaning applications.
1. Use a 5/32” hex key to remove the bolt holding the head cover in place to
allow access to the nozzle ports in the head.
2. Apply anti-seize compound to the male threads of the nozzle or plug (and
cone if using UHPX nozzles) and install using an adjustable or 5/16” wrench.
Hand tighten to 50 lbs. in.
3. Apply medium strength Loctite to the threads of the bolt and reinstall the
head cover. Screw in an torque the bolt to 100 lbs. in.
WARNING
!!
A system must be used when 2 or more dump gun operators are connected to a single
waterblast unit. Each gun operator must have independent control of nozzle pressure at
their location.
MagJet surface may exceed 200:F.
MagJet utilizes magnets which produce strong magnetic elds. Keep the tool at least 6
inches away from any medical device.
OPERATION
As per the WJTA-IMCA Recommended Practices, all operators shall follow the
OSHA regulations for personal protective equipment. (OSHA guidelines for
Personal Protective Equipment are available in document number 3151-12R 2004,
which can be obtained from www.osha.gov.) All operators shall be issued suitable
head protection, eye protection, hearing protection, body protection, hand and
foot protection and respiratory protection (if needed). For detailed specications
on all protections required, refer to the WJTA-IMCA ‘Recommended Practices
for the Use of High Pressure Waterjetting Equipment’ Section 6, Protective
Equipment For Personnel.
DANGER
!!
The MagJet X40 nozzle’s discharge jet(s) can inict serious bodily wounds. Use only
thoroughly trained operators to perform cleaning operations with the MagJet X40.
1. Carefully inspect the gun for damage or missing parts. Ensure that all
components work smoothly and freely.
2. During all control gun operations, a secondary or “safety watch” operator
should observe the gun operator at all times from a safe, but proximate,
distance. The safety watch should have both voice and sight communication
with the gun operator at all times. The safety watch must have the ability to
instantly shut the waterblast system down (from his location) with the use
of a shutdown device (such as JETSTREAM’s Emergency Shut-Down Package,
PN 53120) if the control gun operator encounters problems or if a problem is
suspected. Call JETSTREAM for system specic recommendations.
3. Use only clear, clean, cold water that has been ltered to 10 microns with
these rotating nozzles.
ATTENTION
The person controlling the cleaning nozzle must be the gun operator and must have
control of the pressure. Do not allow a secondary or remote operator to have control of
the pressure.
4. Do not connect multiple dump type control guns to a single high-pressure
water source without the use of a Multi-Gun Valve (MGV) to make each gun
operator independent of the other operators. Call JETSTREAM for assistance if
two or more dump type control guns must be used in the waterblast system.
5. Place barricades with warning signs or barricade tape around work area. This
includes the waterblast unit and all high-pressure hoses.
6. The gun operator must be outtted with Personal Protective Equipment (PPE).
OSHA guidelines for Personal Protective Equipment are available in document
number 3151-12R 2004, which can be obtained from www.osha.gov.
7. Assume blasting position with gun and ensure blast nozzle cannot cross any
part of the legs, feet, or body.
!!CAUTION
DO NOT use the gun or MagJet X40 if it has not been cleaned and inspected prior to
starting the working shift.
Protect the control gun in freezing conditions. Stop using the gun if any low temperature
operational problems occur. Drain the gun and remove its cartridge if not in use during
freezing conditions.
FOR FURTHER INFORMATION SEE:
https://www.youtube.com/user/JetstreamWaterblast
and the
Jetstream Safety Manual
Jetstream of Houston LLP • 5905 Thomas Road Houston, TX 77041 www.waterblast.com • 1-832-590-1300
MAGJET™ X40 | QUICK START GUIDE QSG-162