JETStream ORBI-JET X22 User manual

ORBI-JET™ X22 | PARTS PLACEMENT
Jetstream of Houston LLP • 5905 Thomas Road Houston, TX 77041
www.waterblast.com • 832-590-1300
ORBI-JET™ X22 | NOZZLE FLOW RATES
QSG-077_OrbiJetX22_Rev01/22
ORBI-JET™ X22
QSG-077
QUICK START GUIDE
TOOL KITS
Orbi-Jet X22 available in hard case kit form: • PN 63305 Premium Kit • PN 63306 15K Kit • PN 63392 Starter Kit
63442 (2)
3/16" T-HANDLE
ALLEN WRENCH
52349/52352
26053 (1)
26760 (2)
52683 (2)
BUSHING/MANDREL
(REBUILD KIT*)
SEALS (REBUILD KIT*):
63443
63230
ORBI-JET X22
28334
O-RING PICK
15K ADAPTER
3/8” NPT FML x 9/16” MP MALE
*REBUILD KIT
52305
63301 (3)
NOZZLE CONTAINER
52159/52351
SEAL/THRUST WASHER
(REBUILD KIT*)
O-RING MAINTENANCE KIT - 63302
26053 (1) - MANDREL O-RING
26760 (2) - BUSHING O-RING
52683 (2) - BACK-UP RING
63304 (1) - SHROUD O-RING
3d
1
3e
3f
3f
2
3a
3c
3b
3e
5
8
7
6
4
Assembly PN 63230
Item Qty Part
Number Description Item Qty Part Number Description
1 1 63202 Twis-Lok Shroud 3f 226760 O-ring, Bushing
2 1 63304 Shroud O-Ring 4 1 63207 Body
3a-3f 152305 Rebuild Kit 5 1 54277 Rotor
3a 152352 Mandrel 6 2 UHPXi-PLUG Plug, UHPXi
3b 152351 Thrust Washer 7 1 54276 Retaining Screw
3c 152349 Bushing 8 4 28435 Straightening Vane
3d 126053 O-ring, Mandrel 9 1 63302 Maintenance Kit*
3e 252683 Backup Ring, Bushing
NOTE: Part numbers and descriptions are subject to change without notice.
* Maintenance kit includes items 2, 3d, 3e, and 3f
Part
Number OX-018 OX-025 OX-029 OX-033 OX-038 OX-042 OX-046
Dia. In. 0.018 0.025 0.029 0.033 0.038 0.042 0.046
2-0X Blasting Pressure (PSI)
5000 ————6.3 7.6 9.0
7500 — — 5.0 6.2 7.9 9.4 11.1
10000 —4.6 5.8 7.2 9.2 11.0 13.0
12500 —5.3 6.6 8.2 10.4 12.4 —
15000 3.6 5.6 7.1 8.8 11.3 — —
17500 3.7 6.0 7.6 9.4 12.0 — —
20000 3.9 6.3 8.0 9.9 — — —
22500 4.0 6.5 8.4 10.4 — — —
4-0X Blasting Pressure (PSI)
5000 —5.6 7.3 9.2 12.1 14.6 17.4
7500 —6.9 9.0 11.4 14.9 18.0 —
10000 4.8 8.1 10.6 13.3 — — —
12500 5.4 9.2 11.9 — — — —
15000 5.8 9.9 12.9 — — — —
17500 6.1 10.6 —————
20000 6.4 11.2 —————
22500 6.7 ——————
NOTE:Flow rate values include leak-by GPM
NOTE: Preferred thrust is 1/3 the body weight of the operator. This chart
assumes 200 lb. operator (67 lb-F thrust limit). See Orbi-Jet X22 PI
(PI-077) for full ow charts and associated thrust.

DANGER
!!
THIS PRODUCT CAN BE DANGEROUS IF NOT USED PROPERLY! Always wear
appropriate Personal Protective Equipment (PPE). Detailed PPE information can be found
at: www.fsesgsafety.com and clicking on the JETSTREAM name or by referring to the
yellow JETSTREAM SAFETY WARNING pamphlet (PI-082).
The following Quick-Start Guide is intended to provide the customer with an
expedient reference for Orbi-Jet X22 installation and operation. It does not replace
the complete product instructions (PI-077).
This product is sold with the understanding that the purchaser agrees to
thoroughly train all operators and maintenance personnel in the correct and
safe installation, operation, and maintenance of the product and to provide
adequate supervision of personnel at all times. JETSTREAM urges customers to
make complete instructions available to all personnel and ensure they are read
thoroughly before installing, connecting or using the Orbi-Jet X22. Retain these
instructions for future reference. If this product is resold or otherwise conveyed,
the purchaser must pass on these instructions to the new user. If any questions
remain, or to request additional copies, call JETSTREAM at [phone] or
[phone].
Read the yellow JETSTREAM SAFETY WARNING pamphlet (PI-082) included with
the shipment of the product.
CONNECTING ORBI-JET X22
Only use with a control gun barrel length of 48 inches MINIMUM to prevent nozzle
discharge from accidently striking the operator’s feet, legs, or body. Refer to WJTA
“Industry Best Practices for the use of High Pressure Waterjetting Equipment”
Section 11.10.6 and Section 2.7.
Engage the pump and depress the control gun trigger to clear any debris from
the system prior to installing the Orbi-Jet X22 onto the control gun barrel. Check
tightness of the retaining screw on the end of the Orbi-Jet X22 by using an allen
wrench on the retaining screw while backing up the mandrel with another allen
wrench.
NOZZLE INSTALLATION
Refer to the charts in Appendix B of the Orbi-Jet X22 PI (PI-077) for the proper ow
rate and thrust for your application.
NOTE: Three spray pattern options are available using the different combi-
nations of nozzles and plugs. Two narrow ports can be plugged for a
wider spray pattern, two wide ports plugged for a more narrow and
harder hitting spray pattern, or all ports nozzled for complete cover-
age.
1. Remove Twis-Lok shroud to access Orbi-Jet X22 rotor. Shroud can be removed
by rotating counter-clockwise relative to Orbi-Jet X22 body (if nozzles are
facing you). If Orbi-Jet is already installed on control gun, shroud can be slid
down barrel while installing nozzles.
2. New Orbi-Jet X22 comes with nozzle plugs installed. Determine spray pattern
to be used and remove plugs (if needed) using a 3/16” hex key.
3. If plugs are to be used, apply anti-galling compound to male threads and
cone on nozzle plugs and install into correct ports using 3/16” hex key. Be
sure the plug retainer does not loosen from the retaining screw.
4. Apply anti-galling compound to male threads of nozzles (and cone if using
UHPX nozzles) and install using adjustable or 5/16” wrench. Hand tighten to
50 lbs. in.
5. Replace Twis-Lok shroud by sliding over body, making sure the protrusions
on body and cutouts in shroud line up. Secure by rotating shroud clockwise
relative to Orbi-Jet X22 body.
FOR 22,500 PSI OPERATION (9/16” MP FML INLET)
1. Apply anti-gall compound to the gland threads and cone on the control gun
front barrel. Do not use Teon tape.
2. Install the Orbi-Jet X22 onto the front barrel and tighten to 50 lbs. ft.
FOR 15,000 PSI OPERATION (NPT FML INLET)
Use a female NPT to male 9/16” MP adapter for 15,000 psi operation.
1. Apply 3-4 wraps of Teon thread sealant tape to the male connection thread
on the control gun barrel.
2. Apply anti-seize compound over the sealant tape for protection against
galling in connection threads.
3. Tighten the connection 1-1/2 to 2 turns past hand-tight. All NPT pipe
connections should have a minimum thread engagement of (4) threads.
4. Apply anti-gall compound to the gland threads and cone on the male end of
the adapter.
NOTE: Do not use teon tape.
5. Install the Orbi-Jet X22 onto the front barrel and tighten to 50 lbs. ft.
WARNING
!!
A Multi-Gun Valve (MGV) must be used when 2 or more dump gun operators are
connected to a single waterblast unit. Each gun operator must have independent control
of nozzle pressure at their location.
OPERATION
DANGER
!!
The Orbi-Jet X22 nozzle’s discharge jet(s) can inict serious bodily wounds. Use only
thoroughly trained operators to perform cleaning operations with the Orbi-Jet X22.
1. Carefully inspect the gun for damage or missing parts. Ensure that all
components work smoothly and freely.
2. During all control gun operations, a secondary or “safety watch” operator
should observe the gun operator at all times from a safe, but proximate,
distance. The safety watch should have both voice and sight communication
with the gun operator at all times. The safety watch must have the ability to
instantly shut the waterblast system down (from his location) with the use
of a shutdown device (such as JETSTREAM’s Emergency Shut-Down Package,
PN 53120) if the control gun operator encounters problems or if a problem is
suspected. Call JETSTREAM for system specic recommendations.
3. Use only clear, clean, cold water that has been ltered to 10 microns with these
rotating nozzles
ATTENTION
The person controlling the cleaning nozzle must be the gun operator and must have
control of the pressure. Do not allow a secondary or remote operator to have control of
the pressure.
4. Do not connect multiple dump type control guns to a single high-pressure
water source without the use of a Multi-Gun Valve (MGV) to make each gun
operator independent of the other operators. Call JETSTREAM for assistance if
two or more dump type control guns must be used in the waterblast system.
5. Place barricades with warning signs or barricade tape around work area. This
includes the waterblast unit and all high-pressure hoses.
6. The gun operator must be outtted with Personal Protective Equipment (PPE).
OSHA guidelines for Personal Protective Equipment are available in document
number 3151-12R 2004, which can be obtained from www.osha.gov.
7. Assume blasting position with gun and ensure blast nozzle cannot cross any
part of the legs, feet, or body.
!!CAUTION
DO NOT use the Orbi-Jet X22 if it has not been cleaned and inspected prior to starting
the working shift.
Protect the control gun in freezing conditions. Stop using the gun if any low temperature
operational problems occur. Drain the gun and remove its cartridge if not in use during
freezing conditions.
FOR FURTHER INFORMATION SEE:
https://www.youtube.com/user/JetstreamWaterblast
and the
Jetstream Safety Manual
Jetstream of Houston LLP • 5905 Thomas Road Houston, TX 77041 www.waterblast.com • 1-832-590-1300
ORBI-JET™ X22 | QUICK START GUIDE QSG-077