Jetter JetMove 204-480 User manual

User Manual
JM-204-480 - Digital Servo Amplifier
60870618
We automate your success.

2Jetter AG
Item # 60870618
Rev. 2.20
April 2020 / Printed in Germany
Translation of the original manual in German language.
Jetter AG reserve the right to make alterations to its products in the interest of
technical progress. These alterations need not be documented in every single case.
This user manual and the information contained herein have been compiled with due
diligence. Jetter AG shall not be liable for printing or general errors contained herein
or for incidental or consequential damage in connection with the furnishing,
performance, or use of this material.
The brand names and product names used in this document are trademarks or
registered trademarks of the respective title owner.

JetMove 204-480
Jetter AG 3
How to Contact us:
Jetter AG
Graeterstrasse 2
D-71642 Ludwigsburg
Germany
Phone - Switchboard: ++49 7141/2550-0
Phone - Sales: ++49 7141/2550-433
Phone - Technical Hotline:++49 7141/2550-444
Telefax:++49 7141/2550-484
E-Mail - Sales:sa[email protected]
E-Mail - Technical Hotline:[email protected]
Internet Address:http://www.jetter.de
This User Manual is an Integral Part of
the JetMove 204-480:
To be entered by the customer:
Model:
Serial number:
Year of construction:
Order number:
Inventory number:
Place of operation:

4Jetter AG
Significance of this User Manual
This user manual is an integral part of the digital servo amplifier JetMove 204-480.
• Therefore it must be kept in a way that it is always at hand until the digital servo
amplifier JetMove 204-480 will be disposed of.
• Pass this user manual on if the JetMove 204-480 is sold or loaned/leased out.
In any case you encounter difficulties to clearly understand this user manual, please
contact the manufacturer.
We would appreciate any suggestions and contributions on your part and would ask
you to contact us. This will help us to produce manuals that are more user-friendly
and to address your wishes and requirements.
From the servo amplifier JetMove 204-480 module may result unavoidable residual
risks to persons and property. For this reason, any person who has to deal with the
transport, installation, operation, maintenance, and repair of the digital servo
amplifier JetMove 204-480 must have been familiarised with it and must be aware of
these dangers.
Therefore, this person must carefully read, understand and observe this manual, and
especially the safety instructions.
Missing or inadequate knowledge of the manual results in the loss of any claim of
liability on part of Jetter AG. Therefore, the operating company is recommended to
have the instruction of the persons concerned confirmed in writing.
History
Edition Meaning
1.00 First edition
1.01 Modifications, see Appendix A of user manual rev. 1.01
2.00 Modifications, see Appendix A of user manual rev. 2.00
2.01 Style and spelling have been revised
2.10 Modifications, see Appendix A of user manual rev. 2.10
2.11 For revisions, please refer to Appendix A: "Recent Revisions",
page 111 of the user manual, revision 2.11
2.20 For revisions, please refer to Appendix A: "Recent Revisions",
page 111 of the user manual, revision 2.20

JetMove 204-480
Jetter AG 5
Description of Symbols
DANGER
This sign is to indicate a possible impending danger of serious physical damage
or death.
CAUTION
This sign is to indicate a possible impending danger of light physical damage.
This sign is also to warn you of material damage.
This sign indicates hazard of life due to electric shock caused by a high operating
voltage.
This sign is to indicate hazard of serious physical damage or death due to
accidentally touching dangerous parts of the device.
This sign instructs you to wear protective goggles. Failure to comply may lead to
injuries.
This sign is to warn you of material damage due to applying hard blows or shocks
to the motor flange and shaft.
NOTICE
This sign is to indicate a possible impending situation which might bring damage
to the product or to its surroundings.
It also identifies requirements necessary to ensure faultless operation.

6Jetter AG
INFO
You will be informed of various possible applications and will receive further
useful suggestions.
It also gives you words of advice on how to efficiently use hardware and software
in order to avoid unnecessary efforts.
· / - Enumerations are marked by full stops, strokes or scores.
Operating instructions are marked by this arrow.
Automatically running processes or results to be achieved are marked by this
arrow.
PC and user interface keys.
This symbol informs you of additional references (data sheets, literature, etc.)
associated with the given subject, product, etc. It also helps you to find your way
around this manual.

JetMove 204-480 Table of Contents
Jetter AG 7
Table of Contents
1 Safety Instructions 11
1.1 General Information 11
1.1.1 Usage to the intended purpose 11
1.1.2 Non-intended use 11
1.1.3 Qualified personnel 12
1.1.4 Modifications and alterations to the module 12
1.1.5 Servicing and repairs 12
1.1.6 Disposal 13
1.2 Ensure Your Own Safety 14
1.2.1 Malfunctions 14
1.2.2 Information signs and labels 14
1.2.3 Earthing procedure 15
1.3 Residual Dangers 17
1.3.1 Hazards during operation 17
1.3.2 Hazards after POWER has been
turned OFF 19
1.4 Instructions on EMI 20
2 Installing the JetMove 204-480 23
2.1 Scope of Delivery 23
2.2 Mechanical Installation 24
2.3 Electrical Installation 26
2.4 Checking the Installation 27
2.5 Notes on Safety as regards the Installation 27
2.6 Notes on Safety as regards Commissioning 28
2.7 Notes on decommissioning 28
3 Operating Conditions 29
4 Physical Dimensions 35
5 Technical Data 37
5.1 Electrical Specification 37
5.2 Motor Protection 42
5.2.1 Built-in temperature sensor 42
5.2.2 I²t calculation 42
5.2.3 Motor overload protection according
to UL 44
6 Drive Controller Structure 45
7 Description of Connections 47

Table of Contents
8Jetter AG
7.1 Power Supply Connection 47
7.2 Motor Connection 48
7.2.1 General remarks 48
7.2.2 Assignment and specification 49
7.2.3 Motor power cable
with mating connector SC 50
7.2.4 Motor power cable
with mating connector SM 53
7.2.5 Connection assignment of terminal box 56
7.3 Resolver Connection 57
7.3.1 Specification 57
7.3.2 Resolver cable with mating connector 57
7.4 HIPERFACE Connection 59
7.4.1 Specification 59
7.4.2 HIPERFACE cable with mating connector 59
7.5 Sin-Cos Encoder Connection 61
7.5.1 Adapter 61
7.5.2 Specification 61
7.5.3 Connection diagram 62
7.6 External Ballast Resistor and DC Link Connection 65
7.7 Digital Inputs, Logic Power Supply 71
7.8 Connection Details for Digital Outputs 73
7.9 JX2 System Bus 74
7.9.1 Specifications of the JX2 system bus cable 74
8 Status Monitoring 77
9 Diagnostics 79
9.1 Error Messages 79
9.2 Alarms 84
10 Connection Diagrams 85
11 Analog Input (Option) 89
11.1 Function 89
11.2 Technical Data 89
11.3 Description of Connections 90
12 Ethernet Interface (Option) 91
12.1 Function 91
12.2 Description of Connections 91
12.2.1 Connection JetMove 204-480...-OEM - PC or JetControl 92

JetMove 204-480 Table of Contents
Jetter AG 9
12.2.2 Connection JetMove 204-480...-OEM - PC
or JetControl via a switch92
12.3 Logic Circuit LEDs, Mode Selector 93
12.3.1 LEDs 93
12.3.2 The DIP switches 94
12.4 Setting the IP Address 94
12.4.1 Fixed IP address 94
12.4.2 IP address taken out of the configuration store 94
12.4.3 IP address taken out of the switch position 96
13 Safe Torque OFF (STO) (Option) 97
14 Counting Input (Option) 99
14.1 Function 99
14.2 EnDat 2.2 99
14.2.1 Technical data 99
14.2.2 Description of connections 100
14.2.3 EnDat cable with mating connector 100
14.2.4 Voltage supply encoder 102
14.3 Synchronous Serial Interface (SSI) 103
14.3.1 Technical data 103
14.3.2 Description of connections 103
14.3.3 SSI cable 104
14.4 Incremental Encoder 105
14.4.1 Technical data 105
14.4.2 Description of connections 105
14.4.3 Incremental encoder cable 106
15 Ordering Information 107
15.1 List of Documentation 107
15.2 Options 107
Appendix
Appendix A: Recent Revisions 111
Appendix B: Glossary 113
Appendix C: List of Abbreviations 115
Appendix D: List of Illustrations 116
Appendix E: Index 117

Table of Contents
10 Jetter AG