Jetter JM-203B-230 User manual

User Manual
JM-203B-230 - Digital Servo Amplifier
60865160
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Introduction
2Jetter AG
Item no. 60865160
Revision 3.11
March 2019 / Printed in Germany
Jetter AG reserve the right to make alterations to its products in the interest of
technical progress. These alterations will not necessarily be documented in every
single case.
This manual and the information contained herein have been compiled with due
diligence. However, Jetter AG assume no liability for printing or other errors or
damages arising from such errors.
The brand names and product names used in this manual are trade marks or
registered trade marks of the respective title owner.

JetMove 203B-230 Introduction
Jetter AG 3
How to contact us
Jetter AG
Graeterstrasse 2
71642 Ludwigsburg
Germany
Phone - Switchboard: [phone]
Phone - Sales: [phone]
Phone - Technical Hotline: [phone]
Fax - Sales: [phone]
E-mail - Sales: [email protected]
E-mail - Technical Hotline: [email protected]
Web address: http://www.jetter.de
This user manual is an integral part of
the JetMove 203B-230:
To be entered by the customer:
Type:
Serial no.:
Year of manufacture:
Order no.:
Inventory no.:
Place of operation:

Introduction
4Jetter AG
Significance of this user manual
This user manual is an integral part of the digital servo amplifier JetMove 203B-230
and
• must be kept in a way that it is always at hand until the digital servo amplifier
JetMove 203B-230, will be disposed of.
• Pass this manual on, if the digital servo amplifier JetMove 203B-230 is sold,
alienated or loaned.
In any case you encounter difficulties to clearly understand this user manual, please
contact the manufacturer.
We would appreciate any suggestions and contributions on your part and would ask
you to contact us. This will help us to produce manuals that are more user-friendly
and to address your wishes and requirements.
Unavoidable residual hazards for persons and property may result from this digital
servo amplifier JetMove 203B-230. For this reason, any person who has to deal with
the transport, installation, operation, maintenance, and repair of the digital servo
amplifier JetMove 203B-230 must have been familiarised with it and must be aware
of these dangers.
Therefore, this person must carefully read, understand and observe this manual, and
especially the safety instructions.
Missing or inadequate knowledge of the manual results in the loss of any claim of
liability on part of Jetter AG. Therefore, the operating company is recommended to
have the instruction of the persons concerned confirmed in writing.
History
Revision Remarks
2.00 Original issue of the user manual
3.00 For revisions, please refer to Appendix A: "Recent revisions"
of the user manual, revision 3.00
3.01 Correction of style and orthography
3.10 For revisions, please refer to Appendix A: "Recent revisions"
of the user manual, revision 3.10
3.11 For revisions, please refer to Appendix A: "Recent revisions"
of the user manual, revision 3.11

JetMove 203B-230 Introduction
Jetter AG 5
Description of symbols
Warning
This sign is to indicate a possible impending danger of serious physical damage
or death.
Caution
This sign is to indicate a possible impending danger of light physical damage.
This sign is also to warn you of material damage.
This sign indicates hazard of life due to electric shock caused by a high operating
voltage.
This sign is to indicate hazard of serious physical damage or death due to
accidentally touching dangerous parts of the device.
Important
This sign is to indicate a possible impending situation which might bring damage
to the product or to its surroundings.
It also identifies requirements necessary to ensure faultless operation.
Note!
You will be informed of various possible applications and will receive further
useful suggestions.
It also gives you words of advice on how to efficiently use hardware and software
in order to avoid unnecessary efforts.
· / - Enumerations are marked by full stops, strokes or scores.
Operating instructions are marked by this arrow.
Automatically running processes or results to be achieved are marked by this
arrow.

Introduction
6Jetter AG
Reference to PC keyboard and HMI keys.
This symbol informs you of additional references (data sheets, literature, etc.)
associated with the given subject, product, etc. It also helps you to find your way
around this manual.

JetMove 203B-230 Table of Contents
Jetter AG 7
Table of contents
1 Safety instructions 11
1.1 General safety instructions 11
1.1.1 Intended conditions of use 11
1.1.2 Usage other than intended 11
1.1.3 Qualified personnel 12
1.1.4 Modifications and alterations to the device 12
1.1.5 Repair and maintenance 13
1.1.6 Disposal 13
1.2 Ensure your own safety 14
1.2.1 Malfunctions 14
1.2.2 Information signs and labels 14
1.2.3 Earthing procedure 15
1.3 Residual dangers 17
1.3.1 Hazards during operation 17
1.3.2 Hazards after POWER is turned OFF 19
1.4 Instructions on EMI 20
2 JetMove 203B-230 - Installation instructions 23
2.1 Scope of delivery 23
2.2 Mechanical installation 24
2.3 Electrical installation 26
2.4 Checking the installation 27
2.5 Notes on safety as regards the installation 27
2.6 Notes on safety as regards commissioning 28
2.7 Notes on decommissioning 29
3 Operating conditions 31
4 Physical dimensions 35
5 Technical data 37
5.1 Electrical specifications 37
5.2 Motor protection 41
5.2.1 Thermal sensor integrated in the motor 41
5.2.2 I²t calculation 41
5.2.3 Motor overload protection according to UL 42
6 Drive controller structure 45
7 Description of connections 47
7.1 Power supply connection 47

Table of Contents
8Jetter AG
7.2 Motor connection 49
7.2.1 General remarks 49
7.2.2 Assignment and specifications 50
7.2.3 Motor power cable with mating connector SC 51
7.2.4 Connection assignment of terminal box 54
7.3 Resolver connection 55
7.3.1 Specification 55
7.3.2 Resolver cable with mating connector 55
7.4 HIPERFACE connection 57
7.4.1 Specification 57
7.4.2 HIPERFACE cable with mating connector 57
7.5 Sin-cos encoder connection 60
7.5.1 Adapter 60
7.5.2 Specification 60
7.5.3 Connection diagram 61
7.6 Digital inputs, logic power supply 64
7.7 Jetter system bus 66
7.7.1 Specifications of the Jetter system bus cable 66
8 Status monitoring 69
9 Diagnostics 71
9.1 Error messages 71
9.2 WARNINGS 76
10 Connection diagrams 77
11 Analog input (option) 83
11.1 Operating principle 83
11.2 Technical data 83
11.3 Description of connections 84
12 Ethernet interface (option) 85
12.1 Operating principle 85
12.2 Description of connections 85
12.2.1 Connection between the JetMove 203B-230...-OEM and a PC or
JetControl 86
12.2.2 Connection between the JetMove 203B-230...-OEM and a PC or
JetControl through a switch 86
12.3 Logic circuit LEDs, switches 87
12.3.1 LEDs 87
12.3.2 The DIP switches 88

JetMove 203B-230 Table of Contents
Jetter AG 9
12.4 Setting the IP address 88
12.4.1 Default IP address 88
12.4.2 IP address out of the configuration memory 88
12.4.3 IP address taken from the switch position 90
13 Safe Standstill (option) 91
13.1 Introduction 91
13.2 Motion system JM-203B-230-S1 92
13.3 Safety instructions 93
13.4 Functional test 93
13.5 Requirements placed on the safety system 94
13.5.1 Control variants for "Safe Standstill" 96
13.5.2 Application 1 97
13.5.3 Application 2 98
13.5.4 Application 3 99
13.5.5 Application 4 100
13.6 Block diagram of the JM-203B-230 with the "Safe Standstill"
function 101
14 Counting input (option) 103
14.1 Operating principle 103
14.2 EnDat 2.2 103
14.2.1 Technical data 103
14.2.2 Description of connections 104
14.2.3 EnDat cable with mating connector 104
14.2.4 Power supply of the encoder 106
14.3 Synchronous Serial Interface (SSI) 107
14.3.1 Technical data 107
14.3.2 Description of connections 107
14.3.3 SSI cable 108
14.4 Incremental encoder 109
14.4.1 Technical data 109
14.4.2 Description of connections 109
14.4.3 Incremental encoder cable 110
15 Ordering information 111
15.1 List of documentation 111
15.2 Options 111
List of appendices
Appendix A: Recent revisions 115
Appendix B: Differences between JetMove 203-230 and

Table of Contents
10 Jetter AG
203B-230 116
Appendix C: Glossary 119
Appendix D: Index of illustrations 122
Appendix E: Index 123

JetMove 203B-230 1.1 General safety instructions
Jetter AG 11
Tableofcontents 1 Safety instructions
1.1 General safety instructions
The digital servo amplifier JetMove 203B-230 fulfills the accepted safety regulations
and standards. Special emphasis was given to the safety of the users.
Further, the user should adhere to the following regulations:
• pertinent accident prevention regulations;
• accepted safety rules;
• EC guidelines and other country-specific regulations.
1.1.1 Intended conditions of use
Usage according to the intended conditions of use includes operation in accordance
with these operating instructions.
The digital servo amplifier JetMove 203B-230 may only be operated in the
closed control cabinet and within the range of the set values, see.
Do not apply a voltage to the digital servo amplifier JetMove 203B-230 that is
higher than the prescribed operating voltage.
The single phase or each of the three phases of the digital servo amplifier JetMove
203B-230 has got an operating voltage ranging between AC 195 V and AC 265 V.
Thus, the digital servo amplifier comes under the EG Low Voltage Directive.
It is the explicit purpose of the digital servo amplifier JetMove 203B-230 to
torque-, speed- and position-control, and to drive brushless synchronous
servo motors. The winding insulation of the motors must be higher than, or at
least equal to, the DC link voltage supplied by the servo amplifier.
The digital servo amplifier JetMove 203B-230 is used to drive machinery, such as
conveyors, production machines, and handling machines.
1.1.2 Usage other than intended
The digital servo amplifier JetMove 203B-230 must not be used in technical
systems which to a high degree have to be fail-save, e.g. ropeways and
aeroplanes.
Do not apply the integrated brake control in safety-relevant systems.
The servo amplifier JetMove 203B-230 is not a safety-relevant device
according to the machinery directive 2006/42/EG. Therefore, using this servo
amplifier for safety-relevant applications as regards safety of persons is
neither adequate nor permitted.

1 Safety instructions
12 Jetter AG
If the digital servo amplifier JetMove 203B-230 is to be run under operating
conditions, which differ from the conditions mentioned in chapter 3 "Operating
conditions", page 31, the manufacturer is to be contacted beforehand.
1.1.3 Qualified personnel
Depending on individual phases of the product life cycle, there are different demands
on the personnel being involved. These demands have to be met, in order to grant
safety in handling the JetMove 203B-230 at each phase of the product life cycle.
1.1.4 Modifications and alterations to the
device
For safety reasons, no modifications and alterations to the digital servo
amplifier JetMove 203B-230 and its functions are permitted.
Any modifications to the servo amplifier JetMove 203B-230 not expressly authorised
by the manufacturer will result in a loss of any liability claims to Jetter AG.
The original parts are specifically designed for the servo amplifier JetMove
203B-230. Parts and equipment from other manufacturers are not tested by
Jetter AG, and are, therefore, not released by Jetter AG.
The installation of such parts may impair the safety and the proper functioning of the
digital servo amplifier JetMove 203B-230.
Any liability on the part of Jetter AG for any damages resulting from the use of non-
original parts and equipment is excluded.
Phase of the product life
cycle
Minimum demands on the personnel
Transport/storage: Only properly trained and instructed personnel with
knowledge of correctly handling electrostatically
sensitive components.
Mounting/installation: Trained personnel specified in electrical automotive
engineering, such as industrial electronics
engineers.
Commissioning/
programming:
Trained and instructed specialist personnel having
got broad knowledge of, and experience in electrical
engineering/motion systems, such as industrial
electronics engineers of automation engineering.
Operation: Only trained, instructed and authorized personnel
with knowledge of correctly handling electrostatically
sensitive devices.
Decommissioning: Trained personnel specified in electrical
engineering, such as industrial electronics
engineers.

JetMove 203B-230 1.1 General safety instructions
Jetter AG 13
1.1.5 Repair and maintenance
Repairs at the digital servo amplifier JetMove 203B-230 must not be carried out by
the operator. The servo amplifier JetMove 203B-230 does not contain any parts to
be repaired by the operator.
For being repaired, the servo amplifier JetMove 203B-230 must be sent to Jetter AG.
The digital servo amplifier JetMove203B-230 is maintenance-free. Therefore,
absolutely no inspection or maintenance works are required for the operation of this
device.
1.1.6 Disposal
When disposing of the digital servo amplifier, the local environmental regulations
must be complied with.
You can disassemble the servo amplifier JetMove 203B-230 into its main
components by unscrewing it (aluminum heat sink and side plate, steel casing cover,
electronic boards).

1 Safety instructions
14 Jetter AG
1.2 Ensure your own safety
1.2.1 Malfunctions
1.2.2 Information signs and labels
Warning
Isolate the digital servo amplifier JetMove 203B-230 from the mains, if
maintenance works have to be carried out. By doing so, you will prevent
accidents resulting from electric voltage and moving parts.
Follow the information given in chapter 1.3 "Residual dangers", page 17.
Safety and protective devices, e.g. the barrier and cover of the terminal
box or the thermal motor circuit-breaker must not in any case be shunted
or by-passed.
Dismantled protective equipment, such as guards and thermal motor
circuit-breakers, must be reattached and checked for proper functioning
prior to commissioning.
Prior to commissioning, the machine manufacturer shall conduct a hazard
analysis for the machine and take appropriate measures to prevent
personal injury and damage to property resulting from accidental
movements.
In the case of malfunctions or other faults, please immediately
separate the digital servo amplifier JetMove 203B-230 from the
mains.
Follow the information given in chapter 1.3 "Residual dangers", page 17.
Malfunctions or other damages have to be reported to a responsible
person at once.
Secure the servo amplifier JetMove 203B-230 against misuse or
accidental use.
Follow the instructions given on markings, information signs, and labels.
Keep markings, signs and labels readable.
Replace damaged or unreadable information signs and labels.

JetMove 203B-230 1.2 Ensure your own safety
Jetter AG 15
1.2.3 Earthing procedure
Screw the enclosure of the digital servo amplifier JetMove 203B-230 onto
a highly conducting, earthed panel.
Do only use the servo amplifier JetMove 203B-230 at the three-phase,
earthed industrial network (TN network, TT network with earthed neutral,
5,000 A max, symmetric rated current at 400/480 V + 10 %).
The servo amplifier must not be operated when connected to unearthed
networks and to unsymmetrically earthed networks.
A one-phase connection to these mains can be established by means of a
mains phase and a neutral wire.
The three-phase connection may only be established by means of an
isolating or autotransformer (also refer to chapter "Power supply
connection", page 37, and chapter 10 "Connection diagrams", page 77).
The leakage current of the digital servo amplifier JetMove 203B-230
is greater than 3.5 mA. Therefore, a second protective earth
conductor is required in order to avoid electric shocks.
For this, the following measures have to be taken:
• The protective earth conductor must be connected to the PE screw (1)
located at the top side of the rack as well as to the PE terminal X1 (2);
for this, please refer to fig. 1.
The cross-sectional areas of the two earthing conductors must be equal
to the cross-sectional areas of the supply lines (1.5 mm2min.).
• A durable connection with the power supply of the digital servo amplifier
JetMove 203B-230 has to be provided.
• Correct cabling of the PE bus according to the connection diagram must
be carried out, chapter 10 "Connection diagrams", page 77.

1 Safety instructions
16 Jetter AG
Fig.: 1: Double earthing
2
1
X
View X
Important!
Do not install an earth-leakage current breaker in the mains power
supply.
Using an earth-leakage current breaker (FI) within the mains power supply is not
possible.
If, in spite of this, an earth-leakage current breaker is installed, it will switch off
the digital servo amplifier JetMove 203B-230, although there is no fault.
When a leakage current screen needs to be installed in the JetMove 203B-230,
an isolating transformer must be used.

JetMove 203B-230 1.3 Residual dangers
Jetter AG 17
1.3 Residual dangers
1.3.1 Hazards during operation
Warning
HAZARD caused by high operating voltage!
Extremely hazardous voltages of up to DC 480 V occur!
Such voltages may result in muscle cramps, burns, unconsciousness, respiratory
standstill, or death.
During operation, all coverings and control cabinet doors have to be kept
closed.
Do not remove the cover.
Do not disconnect the electric connections of the servo amplifier
JetMove 203B-230 when it is live.
Warning
Do not touch the screws of the terminals X1 and X62 during
operation.
The terminals have the following meaning:
X1: AC 230 V voltage supply
X62: DC motor voltage up to 480 V
Caution
Hot surface hazard!
During operation, the surfaces, respectively the heat sinks of the digital servo
amplifier JetMove 203B-230 can heat up. The left sidewall can reach
temperatures of up to 80 °C.
Never touch the left sidewall of the servo amplifier JetMove D203 during
operation and after switching off, while the device is still cooling down.
Make sure that no temperature-sensitive parts have been connected or
fastened to the servo amplifier JetMove 203B-230.

1 Safety instructions
18 Jetter AG
Warning
DANGER in a potentially explosive atmosphere!
Do not operate the digital servo amplifier JetMove 203B-230 in a
potentially explosive atmosphere.
Caution
DANGER of injuries caused by mechanic force!
The digital servo amplifier JetMove 203B-230 drives a servo motor. This servo
motor moves mechanic parts or sharp edges. Therefore, failure or malfunctioning
of the digital servo amplifier JetMove 203B-230 can be dangerous for man or
damage the manufacturing plant to an amount depending on the respective kind
of plant. This should be prevented by installing additional safety devices.
• One safety precaution is to install a second set of limit switches to interrupt the
power supply of the motor.
• Another safety precaution would be installing a guard.
Make sure that hazards to persons are precluded even when the drive is
rotating unintentionally.
Warning
Do not remove any guards.
Do not wear gloves, lest they should get caught in the rotating drive shaft.
Never touch a rotating drive shaft.

JetMove 203B-230 1.3 Residual dangers
Jetter AG 19
1.3.2 Hazards after POWER is turned OFF
Warning
DANGER resulting from electric shock!
Capacitors installed in the servo amplifier can still have dangerous voltages
present up to five minutes after switching off the operating voltage.
Always wait at least five minutes after switching off the device, before
separating it from the mains or loosening the connections.
Always wait at least ten minutes after switching off, before taking the
following actions:
– Touching the screws of the terminals X1 and X62
– Disconnecting the terminals and touching the contacts

1 Safety instructions
20 Jetter AG
1.4 Instructions on EMI
The digital servo amplifier JetMove 203B-230 is intended for use in industrial
surroundings. It may cause radio interferences when used in residential areas. It is
operated at the operator's own risk.
The noise immunity of a system is determined by the weakest component of the
system. For this reason, correct wiring and shielding of cables is of paramount
importance.
Important!
Measures for increasing immunity to interference:
Ground the enclosure according to chapter 1.2.3 "Earthing procedure",
page 15.
Connect all grounding terminals of the JetMove 203B-230. A double
grounding terminal is required!
– Connect the protective earth terminal located on the enclosure.
– Connect the protective earth (PE) to terminal X1.
Please refer to fig. 1 on page 16.
The distance between the optional line filters and the servo amplifier 203B-
230 must be as short as possible.
When of a motor cable with included brake lines is used, these brake lines
have to be shielded separately.
Follow the instructions given in Application Note 016 "EMC-Compatible
Installation of theElectric Cabinet" published by Jetter AG.
The following instructions are excerpts from Application Note 016:
Screw the enclosure of the digital servo amplifier JetMove 203B-230 onto
a highly conducting, earthed panel.
On principle, physical separation should be maintained between signal
and voltage lines. We recommend spacings greater than 20 cm. Cables
and lines should cross each other at an angle of 90°.
For the following lines, shielded cables are to be used:
Analog lines, data lines, motor cables coming from inverter drives (servo
output stage, frequency converter), lines between components and
interference suppressor filter, if the suppressor filter has not been placed
at the component directly.
Both ends of the cable must be shielded.