Jetter JM-1008 User manual

Original Operating Instructions
JM-1008 Servo Amplifier
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Jetter AG
Graeterstraße 2
71642 Ludwigsburg
Phone
Switchboard [phone]
Sales [phone]
Tecnical Hotline [phone]
E-mail
Tecnical Hotline [email protected]
Sales [email protected]
This document has been compiled by Jetter AG with due diligence, and based on the known state
of the art. Revisions and further development of our products are not automatically mentioned in a
reviewed document. Jetter AG shall not be liable for errors in form or content, or for missing up-
dates, as well as for damages or disadvantages resulting from such failure.
Revision 1.00.1
Date of issue 6/8/2017

Jetter AG Table of contents
JM-1008 user manual iii
Table of contents
1 General information ........................................................................................................................5
1.1 Documentation ........................................................................................................................5
1.2 Acronyms used in this document ............................................................................................5
1.3 Scope of delivery and accessories..........................................................................................5
2 Safety ...............................................................................................................................................6
2.1 Warnings used in this document .............................................................................................6
2.2 General Safety instructions .....................................................................................................6
2.3 Protection against hazards......................................................................................................7
3 Purpose............................................................................................................................................8
3.1 Intended conditions of use ......................................................................................................8
3.2 Usage other than intended ...................................................................................................... 8
4 Product description ........................................................................................................................9
4.1 Nameplate ...............................................................................................................................9
4.2 Type key................................................................................................................................10
4.3 System overview ...................................................................................................................11
5 Technical specifications...............................................................................................................12
5.1 Dimensions............................................................................................................................12
5.2 Enclosure properties and operating conditions ..................................................................... 12
5.3 Environmental conditions - Storage and shipment................................................................ 13
5.4 Electrical data........................................................................................................................13
5.5 I/O interface X10 ...................................................................................................................13
5.6 Position encoder connector...................................................................................................14
5.7 Fieldbus interfaces ................................................................................................................15
6 Mechanical installation.................................................................................................................16
7 Electrical installation ....................................................................................................................17
7.1 General remarks....................................................................................................................17
7.1.1 Electromagnetic compatibility....................................................................................17
7.1.1.1 EMC requirements ....................................................................................................17
7.2 Block diagram........................................................................................................................18
7.3 Pin assignment of connections..............................................................................................19
7.3.1 Power and motor connector X1.................................................................................19
7.3.2 I/O interface X10 .......................................................................................................19
7.3.3 Encoder X61/X62 ......................................................................................................20
7.3.4 Fieldbus interfaces X18 / X19 ...................................................................................21
7.3.4.1 Fieldbus interface ......................................................................................................21
7.3.4.2 DIP switch .................................................................................................................23

Table of contents Jetter AG
iv JM-1008 user manual
7.3.4.3 EtherCAT ports X18/X19...........................................................................................23
7.4 Service interfaces..................................................................................................................23
7.5 LED display - I/O interface ....................................................................................................23
8 Maintenance and repairs ..............................................................................................................25
8.1 Maintenance..........................................................................................................................25
8.2 Repairs ..................................................................................................................................25
8.3 Replacing the servo amplifier ................................................................................................ 25
8.4 Disposal of obsolete equipment ............................................................................................25
9 Service ...........................................................................................................................................26
9.1 Operating system ..................................................................................................................26
9.2 Customer service ..................................................................................................................26

Jetter AG General information | 1
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1 General information
1.1 Documentation
This installation manual contains information on how to mount, install, com-
mission, use the device in accordance with its intended purpose, service, and
de-commission the device in a drive system.
For further information refer to the following information products:
– Description of safety function STO
– JetSym Online Help
These documents must be available to all persons involved in handling or op-
erating this system or its components. These persons must observe the rele-
vant safety information.
1.2 Acronyms used in this document
BLDC Brushless DC motor
EMC Electromagnetic compatibility
PE Protective Earth
PELV Protective Extra Low Voltage
SELV Safety Extra Low Voltage
SM Stepper motor
UZK DC link voltage
1.3 Scope of delivery and accessories
The following items are included in the scope of delivery:
– Servo amplifier, mating connector for power and motor connector (X1),
and I/O interface (X10) included
Not included in the scope of delivery:
– D-Sub, and RJ45 mating connectors, as well as SD card, power lead,
and ballast resistor.
Hint Further accessories can be purchased from Jetter AG.

2 | Safety Jetter AG
6 / 28 JM-1008 user manual
2 Safety
At the time of placing on the market, this product corresponds to the current
state of the art and meets the recognized safety rules.
Besides the user manual, the rules and regulations in the operator’s country
are relevant to the operation of the product. These rules are defined by laws,
regulations, accident prevention regulations, and safety rules.
The operating voltage of this device is classified as SELV (Safety Extra Low
Voltage) and is therefore not subject to the EU Low Voltage Directive.
The operator is responsible for complying with the duties mentioned below:
– Applicable legislation, rules, and regulations
– Relevant accident prevention regulations
– Accepted safety rules
– EU directives and other country-specific regulations
2.1 Warnings used in this document
DANGER High risk
Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING Medium risk
Indicates a potentially hazardous situation which, if not avoided, could result
in death or serious injury.
CAUTION Low risk
Indicates a hazardous situation, which if not avoided, could result in minor or
moderate injury.
NOTICE Material damage
Indicates a situation, which if not avoided, could result in malfunctions or ma-
terial damage.
2.2 General Safety instructions
Development of heat This device heats up in operation. To avoid burns or damages due to heat, in-
stall the device in a location that offers adequate protection. Safeguard the de-
vice against contact and make sure that there is sufficient airflow to cool the
device.
Shipment and pack-
aging
The device contains electrostatically sensitive components which can be dam-
aged if not handled properly. Damages to the device may impair its reliability.
To protect the device from impact or shock, it must be shipped in its original
packaging or in an appropriate protective packaging.
In case of damaged packaging inspect the device for any visible damage, and
inform your freight forwarder and Jetter AG of the damage caused during ship-
ment.
If the device is damaged or has been dropped, it is strictly forbidden to use it.
Storage When storing the device observe the environmental conditions given in chap-
ter “Technical specifications”.

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JM-1008 user manual 7 / 28
Modifications and al-
terations to the de-
vice
Modifications and alterations to the device and its functions are not allowed. In
the case of modifications to the device, any liability is excluded.
The original parts are specifically designed for the device. Parts and equip-
ment from other manufacturers must, therefore, not be used.
Any liability for any damages resulting from the use of non-original parts and
equipment is excluded.
Target groups Only competent and skilled personnel is allowed to commission and operate
this device. This document is intended for competent and skilled users.
During the whole product life cycle, safe handling and operation of the device
must be ensured. In the case of missing or inadequate technical knowledge or
knowledge of this document any liability is excluded.
Maintenance This device is maintenance-free.
Therefore, for the operation of the device no inspection or maintenance are re-
quired.
Repairs Defective components could cause dangerous malfunctions and could com-
promise safety.
Only the manufacturer is allowed to repair the device.
Do not open the device!
Disposal of obsolete
equipment
The device must be disposed of in accordance with the Environmental Product
Declaration EPD. Applicable local environmental directives and regulations
must be complied with. This product must be disposed of as waste electronic
equipment. Waste packaging material must be recycled or reused.
2.3 Protection against hazards
DANGER Hazardous axis movements
Axis movements and fast accelerations cause high mechanical forces.
● Keep out of the danger zone of the machine.
● Do not disable any safety equipment.
● Have malfunctions eliminated by qualifed personnel.
DANGER Electric shock
High voltage caused by wrong connection.
● Mind the relevant safety regulations.
WARNING Electromagnetic fields
Health hazard for persons with heart pacemakers, metal implants and hearing
aids caused by electromagnetic signals.

3 | Purpose Jetter AG
8 / 28 JM-1008 user manual
3 Purpose
3.1 Intended conditions of use
This servo amplifier is intended for installation in electrical systems or ma-
chines. It may only be commissioned as an integrated component of such a
system or machine.
Connect only electric motors and encoders to this device. Operate the device
only in accordance with the intended conditions of use, and within the limits
set forth in the technical specifications. Operate the servo amplifier only in a
closed control cabinet. The specified installation conditions must be complied
with.
This servo amplifier is a product which can be used in drive systems of cate-
gory C2 (industrial environment) according to EN 61800-3. To this end, the de-
sign of the system must be EMC-compliant.
Usage as agreed upon includes operation in accordance with this manual.
3.2 Usage other than intended
Do not operate the device under conditions exceeding the technical specifica-
tions given in this manual and application examples. Noncompliance with the
safety information is regarded as “usage other than intended”.
The device must not be operated under operating conditions that differ from
the specified ambient conditions.
If the device is used in any way other than intended, Jetter AG shall assume
no liability.

Jetter AG Product description | 4
JM-1008 user manual 9 / 28
4 Product description
4
3
2
1
8
9
7
6
5
Fig.1: Connections
1Encoder connector
X61 2Power and motor connector X1
3 SD card X22 4 DIP switch S2
5 Address selector S1, optional 6 Fieldbus interface IN X18
7 Fieldbus interface OUT X19 8 I/O interface X10
9 Encoder connector X62 10
4.1 Nameplate
1*24VDC / 0,3A
1*24-48VDC / 10A
JM-1008-S1A0
Enclosure Rating: IP20
Made in GermanyAmbient Temperature: 0 - 40°C, 32 - 104°F
3*17-34VAC / 0-400Hz / 3*8A
60881662_00
Vx.xxxx
20993548XXXXXX
Out:
Logic Supply:
Power Supply:
SN:
Part No:
1
2
4
3
9
8
7
6
5
Fig.2: Nameplate of the servo amplifier
1 Nameplate 2 Control voltage
3 Output values 4 Bar code
5 Ambient temperature 6 Enclosure IP class
7 Serial number 8 Part number
9 Power connection

4 | Product description Jetter AG
10 / 28 JM-1008 user manual
Serial number
The serial number consists of the following elements:
YY Year of manufacture
WW Week of manufacture
127590 Production-specific code
XXXX 4 digit consecutive device number,
devices produced in this week/year
4.2 Type key
The type key consists of the following elements: