Jetter JetMove JM-100 S1 Series User manual

User Manual
JM-100x-S1
Servo Amplifier
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Jetter AG
Graeterstrasse 2
71642 Ludwigsburg Germany
Germany
Phone
Switchboard [phone]
Sales [phone]
Technical hotline [phone]
E-mail
Technical hotline [email protected]
Sales [email protected]
www.jetter.de
Translation of the german original User Manual
Revision 1.11
Date of issue 12/1/2022
This document has been compiled by Jetter AG with due diligence based on the state of the art as
known to them. Any revisions and technical advancements of our products are not automatically
made available in a revised document. Jetter AG shall not be liable for any errors either in form or
content, or for any missing updates, as well as for any damage or detriment resulting from such
failure.

Jetter AG Table of contents
User Manual – JM-100x-S1 iii
Table of contents
1 General information............................................................................................................................ 5
1.1 Documentation ............................................................................................................................ 5
1.2 Acronyms used in this document................................................................................................. 5
1.3 Scope of delivery and accessories .............................................................................................. 5
2 Safety ................................................................................................................................................... 6
2.1 Warnings used in this document ................................................................................................. 6
2.2 General Safety Instructions ......................................................................................................... 7
2.3 Protection against hazards .......................................................................................................... 7
3 Purpose ............................................................................................................................................... 8
3.1 Intended conditions of use........................................................................................................... 8
3.2 Usage other than intended .......................................................................................................... 8
4 Product description............................................................................................................................ 9
4.1 Nameplate ................................................................................................................................. 10
4.2 Type key .................................................................................................................................... 11
4.3 System overview ....................................................................................................................... 12
5 Technical specifications .................................................................................................................. 13
5.1 Dimensions................................................................................................................................ 13
5.2 Enclosure properties and operating conditions ......................................................................... 13
5.3 Environmental conditions - Storage and shipment .................................................................... 14
5.4 Electrical data ............................................................................................................................ 14
5.5 I/O interface X10........................................................................................................................ 15
5.6 Position encoder connector ....................................................................................................... 15
5.7 Fieldbus interfaces .................................................................................................................... 16
6 Mechanical installation .................................................................................................................... 17
7 Electrical installation........................................................................................................................ 18
7.1 General remarks........................................................................................................................ 18
7.1.1 Electromagnetic compatibility ........................................................................................ 18
7.2 Block diagram............................................................................................................................ 19
7.3 Pin assignment of connections.................................................................................................. 20
7.3.1 Power and motor connector X1..................................................................................... 20
7.3.2 I/O interface X10............................................................................................................ 21
7.3.3 Encoder X61/X62 .......................................................................................................... 22
7.3.4 LinMot............................................................................................................................ 25
7.3.5 Fieldbus interfaces X18 / X19........................................................................................ 26
7.4 Service interfaces ...................................................................................................................... 29

Jetter AG Table of contents
User Manual – JM-100x-S1 iv
7.5 LED indicators ........................................................................................................................... 30
8 Maintenance and repairs.................................................................................................................. 31
8.1 Maintenance .............................................................................................................................. 31
8.2 Repairs ...................................................................................................................................... 31
8.3 Replacing the servo amplifier .................................................................................................... 31
8.4 Return and disposal................................................................................................................... 31
9 Service ............................................................................................................................................... 33
9.1 Operating system ...................................................................................................................... 33
9.2 Customer service....................................................................................................................... 33

Jetter AG General information | 1
User Manual – JM-100x-S1 5 / 35
1 General information
1.1 Documentation
This installation manual contains information on how to mount, install, commis-
sion, use the device in accordance with its intended purpose, service, and de-
commission the device in a drive system.
For further information refer to the following information products:
■Description of safety function STO
■JetSym Online Help
These documents must be available to all persons involved in handling or operat-
ing this system or its components. These persons must observe the relevant
safety information.
1.2 Acronyms used in this document
BLDC Brushless DC motor
EMC Electromagnetic compatibility
PE Protective Earth
PELV Protective Extra Low Voltage
SELV Safety Extra Low Voltage
SM Stepper motor
UZK DC link voltage
1.3 Scope of delivery and accessories
The following items are included in the scope of delivery:
■Servo amplifier, mating connector for power and motor connector (X1), and I/
O interface (X10) included
Not included in the scope of delivery:
■D-Sub, and RJ45 mating connectors, as well as SD card, power lead, and bal-
last resistor.
INFO Ordering accessories
The accessories are not part of the scope of delivery.
Suitable accessories can be obtained from Jetter AG.

Jetter AG Safety | 2
User Manual – JM-100x-S1 6 / 35
2 Safety
At the time of placing on the market, this product corresponds to the current state
of the art and meets the recognized safety rules.
Besides the user manual, the rules and regulations in the operator’s country are
relevant to the operation of the product. These rules are defined by laws, regula-
tions, accident prevention regulations, and safety rules.
The operating voltage of this device is classified as SELV (Safety Extra Low Volt-
age) and is therefore not subject to the EU Low Voltage Directive.
The operator is responsible for complying with the duties mentioned below:
■Applicable legislation, rules, and regulations
■Relevant accident prevention regulations
■Accepted safety rules
■EU directives and other country-specific regulations
2.1 Warnings used in this document
DANGER
High risk
Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING
Medium risk
Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
Low risk
Indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
NOTICE
Material damage
Indicates a situation which, if not avoided, could result in mal-
functions or material damage.

Jetter AG Safety | 2
User Manual – JM-100x-S1 7 / 35
2.2 General Safety Instructions
Development of
heat
This device heats up in operation. To avoid burns or damages due to heat, install
the device in a location that offers adequate protection. Safeguard the device
against contact and make sure that there is sufficient airflow to cool the device.
Shipment and pack-
aging
The device contains electrostatically sensitive components which can be dam-
aged if not handled properly. Damages to the device may impair its reliability.
To protect the device from impact or shock, it must be shipped in its original
packaging or in an appropriate protective packaging.
In case of damaged packaging inspect the device for any visible damage, and in-
form your freight forwarder and Jetter AG of the damage caused during shipment.
If the device is damaged or has been dropped, it is strictly forbidden to use it.
Storage When storing the device observe the environmental conditions given in chapter
“Technical specifications”.
Modifications and
alterations to the
device
Modifications and alterations to the device and its functions are not allowed. In
the case of modifications to the device, any liability is excluded.
The original parts are specifically designed for the device. Parts and equipment
from other manufacturers must, therefore, not be used.
Any liability for any damages resulting from the use of non-original parts and
equipment is excluded.
Target groups This document is intended for specialists with appropriate qualifications.
Only competent and trained personnel is allowed to put this device into operation.
During the whole product life cycle, safe handling and operation of the device
must be ensured. In the case of missing or inadequate technical knowledge or
knowledge of this document any liability is excluded.
Maintenance This device is maintenance-free.
Therefore, for the operation of the device no inspection or maintenance is re-
quired.
Repairs Defective components could cause dangerous malfunctions and could compro-
mise safety.
Only the manufacturer is allowed to repair the device.
Do not open the device!
2.3 Protection against hazards
DANGER
Electric shock
High voltage caused by wrong connection.
►Mind the relevant safety regulations.

Jetter AG Purpose | 3
User Manual – JM-100x-S1 8 / 35
3 Purpose
3.1 Intended conditions of use
This servo amplifier is intended for installation in electrical systems or machines.
It may only be commissioned as an integrated component of such a system or
machine.
Connect only electric motors and encoders to this device. Operate the device
only in accordance with the intended conditions of use, and within the limits set
forth in the technical specifications. Operate the servo amplifier only in a closed
control cabinet. The specified installation conditions must be complied with.
This servo amplifier is a product which can be used in drive systems of category
C2 (industrial environment) according to EN 61800-3. To this end, the design of
the system must be EMC-compliant.
Usage as agreed upon includes operation in accordance with this manual.
3.2 Usage other than intended
Do not operate the device under conditions exceeding the technical specifica-
tions given in this manual and application examples. Noncompliance with the
safety information is regarded as “usage other than intended”.
The device must not be operated under operating conditions that differ from the
specified ambient conditions.
If the device is used in any way other than intended, Jetter AG shall assume no li-
ability.

Jetter AG Product description | 4
User Manual – JM-100x-S1 9 / 35
4 Product description
4
3
2
1
8
9
7
6
5
Fig.1: Connections
1Encoder connector
X61 2Power and motor connector X1
3SD card X22 4DIP switch S2
5Address selector S1, optional 6Fieldbus interface IN X18
7Fieldbus interface OUT X19 8I/O interface X10
9Encoder connector X62 10

Jetter AG Product description | 4
User Manual – JM-100x-S1 10 / 35
4.1 Nameplate
1*24VDC / 0,3A
1*24-48VDC / 10A
JM-1008-S1A0
Enclosure Rating: IP20
Made in GermanyAmbient Temperature: 0 - 40°C, 32 - 104°F
3*17-34VAC / 0-400Hz / 3*8A
60881662_00
Vx.xxxx
20993548XXXXXX
Out:
Logic Supply:
Power Supply:
SN:
Part No:
1
2
4
3
9
8
7
6
5
Fig.2: Nameplate of the servo amplifier
1Model code number 2Control voltage
3Output values 4Bar code
5Ambient temperature 6Enclosure IP class
7Serial number 8Part number
9Power connection
Serial number
The serial number consists of the following elements:
YY Year of manufacture
WW Week of manufacture
127590 Production-specific code
XXXX 4 digit consecutive device number,
devices produced this week/year

Jetter AG Product description | 4
User Manual – JM-100x-S1 11 / 35
4.2 Type key
The type key consists of the following elements:

Jetter AG Product description | 4
User Manual – JM-100x-S1 12 / 35
4.3 System overview
STO
M
JM-100x-
S1…
STO
M
JM-100x-
S1…
STO
M
JM-100x-
S1…
1
6
6
6
3
4
2
555
8 87877
Fig.3: System overview
1Power connection (X1), (power supply), SELV / PELV, DC24V
to DC48V
2Control voltage (X10), (logic supply), SELV / PELV, DC24V
3Controller
4Field bus
5Encoder
6Motor
7Field bus input
8Field bus output

Jetter AG Technical specifications | 5
User Manual – JM-100x-S1 13 / 35
5 Technical specifications
This chapter contains information on electrical and mechanical data as well as
operating data of the JM-100x.
5.1 Dimensions
Fig.4: Dimensions
5.2 Enclosure properties and operating conditions
Enclosure
Material Galvanized steel plate
Degree of protection IP20
Allowed pollution Pollution degree 2 to EN 61800-5-1
(To avoid conductive pollution, the de-
vice must be installed in a control cabi-
net to IP54)
Mechanical installation Screwed to a conductive and grounded
mounting panel
Total weight 0.41 kg
Operating conditions
Mounting orientation Vertical
Power and motor connector X1 must
point downwards
Clearance ≥ 25 mm above, below, and sidewards
Cooling Natural convection
Max. installation altitude 1000 m above sea level
Installation altitude > 1000 m on re-
quest
Ambient temperature in operation 0 °C … +40 °C
Relative humidity 5 % … 85 %, non-condensing

Jetter AG Technical specifications | 5
User Manual – JM-100x-S1 14 / 35
5.3 Environmental conditions - Storage and shipment
Transport conditions
Ambient temperature - 25 °C … +70 °C
Air humidity 5 % … 95%, non-condensing
Mechanical conditions 2M5 EN
60721-3-2:2018
Storage conditions
Ambient temperature - 25 °C … +55°C
Air humidity 5 % … 95%, non-condensing
Maximum storage period 1 year without restrictions
5.4 Electrical data
Control voltage
Port X10:1, X10:2
Input voltage 24 V DC (-15 % … +20 %)
SELV or PELV
Input current 300 mA at 24 V
Motor power supply
Connector X1:6, X1:7
Input voltage 24 … 48 V DC
System-independent protective mea-
sures
SELV or PELV
Regeneration Up to 60 V DC
Max. input current 10 A
DC link capacitance 470 µF
Motor connection
Connector X1:1 to X1:4
Output voltage 4 x 0 … 34 V AC
Output frequency 0…400Hz
Output current 8 A
Peak current 16 A for 8 s max.
Ballast resistor > 3 Ω

Jetter AG Technical specifications | 5
User Manual – JM-100x-S1 15 / 35
5.5 I/O interface X10
Motor holding brake
Connection X10:3, X10:4
Max. output current 500mA
SI inputs and digital 24V inputs
Input voltage Min. Typ. Max.
ON +15V +24V +30V
OFF -3V 0V +5V
Input current 5mA
Cable length Max. 30m
Analog inputs
Connection X10:16, X10:20
Voltage range -10V…10V
Design Differential inputs
Resolution 12 bits
Sampling interval 1 ms
STO checkback contact
Connection X10:9, X10:10
Design PhotoMos relay (NO contact)
Rated current < 100 mA (not short-circuit-proof)
5.6 Position encoder connector
Properties
D-Sub connector (male) Metal or ABS, metalized, IP20;
With M3 locking screw
Cable type Twisted in pairs
Core cross-section According to the instructions given by
the encoder manufacturer
Shielding connection Shield connected to enclosure of drive
module via metalized D-Sub connector.
Max. cable length The manufacturer’s instructions must
be followed
(up to 100m possible)
Resolver X61
Suitable resolvers Two-phase resolvers
Gear ratio 0.5
Reference frequency 8 kHz
Resolution 12 bits
Max. speed 6000 min-1
HIPERFACE DSL X61
Suitable encoders No restrictions
Sine/cosine encoder X62
Suitable encoders With or without reference signal
Power supply 5V
Voltage level 1Vss
Max. frequency 100kHz
Incremental encoder X62

Jetter AG Technical specifications | 5
User Manual – JM-100x-S1 16 / 35
Properties
Suitable encoders 5 V differential signals (RS-422) with or
without reference signal
Max. frequency 500kHz
Digital Hall sensors X62
Suitable encoders No restrictions
EnDat 2.2
Suitable encoders No restrictions
Motor temperature monitoring
Digital sensors Thermal circuit-breaker, PTC
Analog Sensors KTY83-110, KTY84, PT1000
Max. cable length For some types ≤ 1m
The manufacturer’s instructions must
be followed
5.7 Fieldbus interfaces
The servo amplifier features either a CAN port, or an EtherCAT® port. Detailed in-
formation can be seen from the model code number.
CAN port X18 / X19:
Port type RJ45 female connector with LED
Network topology Line terminated at both ends
Connectors Galvanically isolated
Connecting cable CAT5 Ethernet cable
Max. cable length 30 m (depending on the bit rate)
Bit rate 1 Mbit/s
Communications profile CANopen DS301 with application pro-
file DSP402
EtherCAT port X18/X19:
Port type RJ45 female connector with LED
Network topology No restrictions (e.g. line, ring)
Connecting cable CAT5e STP or FTP Ethernet cable
Max. cable length 100 m between two nodes

Jetter AG Mechanical installation | 6
User Manual – JM-100x-S1 17 / 35
6 Mechanical installation
This servo amplifier has been designed for being installed in a control cabinet.
Die Schutzart ist IP20. The specified ambient conditions during operation must be
complied with.
The servo amplifier must be fastened to a metal mounting panel in vertical direc-
tion with the power and motor connector X1 pointing downwards. Its rear panel
must have full contact with the mounting panel.
üPrior to installing the servo amplifier, check it for transport damages.
üThe mounting plate in the control cabinet must not be coated.
üMake sure that the clearance around the device meets the specification.
1. Drill the mounting holes.
2. Screw the fastening bolts into the mounting panel by half of their length.
3. By means of the keyholes in the rear panel, hang up servo amplifier by the
fastening screws.
4. Screw the lower screw down tightly.
5. Screw the upper screw down tightly.

Jetter AG Electrical installation | 7
User Manual – JM-100x-S1 18 / 35
7 Electrical installation
7.1 General remarks
The user is responsible for ensuring that the installation of servo amplifier
JM-100x, motor, and other devices complies with the safety instructions (e. g.
DIN, VDE), as well as with all other relevant federal or local regulations as to di-
mensioning of conductors, protection, grounding, breakers, overcurrent protec-
tion, etc.
Only qualified personnel who have completed an electrotechnical education, and
who are familiar with the documentation and the warnings and precautions given
therein.
Damaged products must not be installed.
The allowed input voltage range of the servo amplifier must not be exceeded.
The rated voltage of the connected motors must be higher than, or at least equal
to, the supply voltage (X1).
7.1.1 Electromagnetic compatibility
To avoid electromagnetic interferences, great attention must be paid to the instal-
lation and wiring of digital servo amplifiers. This is particularly true for ground po-
tential connections and shieldings.
EMC can be split into two categories:
■Immunity to interference (interferences from external sources)
■Emitted interference (interferences emitted from the devices)
Root cause for emitting interferences
The output stage of the servo amplifier features a high-speed semiconductor
switch triggered by pulse-width modulation. This is necessary to be able to gener-
ate a variable current and a variable frequency for motor control. The high clock
rate and the steep voltage rise caused by the switching output stage result in un-
avoidable emitted interferences.
Emitted interferences strongly depend on the following factors:
■Installation location
■Wiring and installation
■Additional components (line filter, line reactor, ...)
■Combination of servo amplifiers for a machine or system
EMC requirements
Standards relevant to this device
This servo amplifier is a product which can be used in drive systems of category
C2 (industrial environment) according to EN 61800-3.
EU standards and legislation
At EU level (in all member states of the European Union), standards are imple-
mented into national laws. EMC regulations are governed by EU Directive
2014/30/EC.

Jetter AG Electrical installation | 7
User Manual – JM-100x-S1 19 / 35
7.2 Block diagram
JM-100x
Digital input 1
X10:1
X10:11
Motor (X1)
STO_REL2
EtherCAT® or CAN
X18
X21
USB port
X9
SD card
Logic supply (X10)
SELV or
PELV X10:2
Power supply for logic
circuitry: +24 V
X1:6
Power supply (X1)
SELV or
PELV X1:7
48 V DC+
48 V GND
Power supply for logic
circuitry - GND
X1:5
PE
Central earthing
position -
mounting plate
(UZK)
X1:1
X1:2
X1:3
X1:4
U
V
W
Ballast
resistor
Ballast
Digital input 2
Digital
inputs
(X10:11
through
X10:15)
Digital input 3
(negative limit switch)
Digital input 4 (touch test)
D_GND
X10:12
X10:13
X10:14
X10:16
X10:15
Analog
inputs
(X10:16
through
X10:20)
A_GND
X10:17
X10:18
X10:19
X10:20
Analog input 1 +
Analog input 1 -
Analog input 2 +
Analog input 2 -
M
X1:5
PE
Motor holding brake
(X10:3, X10:4)
X10:3
X10:4
Brake -
Brake +
BUS IN
BUS OUTX19
Service interfaces
(no user access!)
RS232 port
X20
X10:10
STO_REL1
X10:9
X10:5 STO1
X10:6 GND_STO1
SI inputs
(STO)
and feedback
(X10:4 through
X10:10)
X10:7 STO2
X10:8 GND_STO2
Position encoder
connection
(X61, X62)
Position
encoder
X61
X62
Resolver
(positive limit switch)
(reference switch)
Fig.5: Block diagram_JM-100X

Jetter AG Electrical installation | 7
User Manual – JM-100x-S1 20 / 35
7.3 Pin assignment of connections
7.3.1 Power and motor connector X1
PIN Signal Function
X1:1 U Motor connection
X1:2 V Motor connection
X1:3 W Motor connection
X1:4 Ballast Motor connection or
ballast resistor to be connected between this PIN
and GND48V.
X1:5 PE Protective earth cable connection
X1:6 DC48V Motor power supply independent of motor type
X1:7 GND48V
PIN Signal Motor type
Servo motor DC motor with
brushes
LinMot
BLDC Low-rating linear
motors
3-phase stepper
motor
2-phase stepper
motor
X1:1 U U U+ U+
X1:2 V V U- U-
X1:3 W W n. c. V+
X1:4 Ballast Ballast Ballast V-
X1:5 PE Protective earth cable connection
X1:6 DC48V Power supply independent of motor type
X1:7 GND48V