Jetter JX3-BN-ETH User manual

JX3-BN-ETH
Ethernet Bus Node
60860482

2 Jetter AG
Introduction
Item # 60860482
Revision 1.09.2
September 2012 / Printed in Germany
Jetter AG reserve the right to make alterations to their products in the interest of technical progress. These alterations
need not be documented in every single case.
This user manual and the information contained herein have been compiled with due diligence. However, Jetter AG
assume no liability for printing or other errors or damages arising from such errors.
The brand names and product names used in this document are trademarks or registered trademarks of the respective
title owner.

Jetter AG 3
JX3-BN-ETH Introduction
How To Contact us:
Jetter AG
Graeterstrasse 2
D-71642 Ludwigsburg
Germany
Phone - Switchboard: [phone]
Phone - Sales: [phone]
Phone - Technical Hotline: [phone]
Fax - Sales: [phone]
E-Mail - Sales: [e-mail]
E-Mail - Technical Hotline: [e-mail]
This user manual is an integral part of JX3-BN-ETH:
Type:
Serial #:
Year of construction:
Order #:
To be entered by the customer:
Inventory #:
Place of operation:
Address
Assignment to Product

4 Jetter AG
Introduction
Significance of this user manual
The user manual is an integral part of the device JX3-BN-ETH:
It must be kept in a way that it is always at hand, until the device
JX3-BN-ETH will be disposed of.
If the device JX3-BN-ETH is sold or loaned/leased out, the user manual
has to be passed on.
In any case you encounter difficulties to clearly understand this user manual,
please contact the manufacturer.
We would appreciate any suggestions and contributions on your part and
would ask you to contact us by our e-mail address [e-mail]. This will
help us to produce manuals that are more user-friendly and to address your
wishes and requirements.
This user manual contains important information on how to transport, erect,
install, operate, maintain and repair the JX3-BN-ETH.
Therefore, the persons carrying out these jobs must carefully read, understand
and observe this user manual, and especially the safety instructions.
Missing or inadequate knowledge of the user manual results in the loss of any
claim of liability on part of Jetter AG. Therefore, the operating company is
recommended to have the instruction of the persons concerned confirmed in
writing.
Significance

Jetter AG 5
JX3-BN-ETH Contents
Table of Contents
1Safety Instructions 9
Basic Safety Instructions..............................................................................................................10
Instructions on EMI ......................................................................................................................12
2Product Description and Design 13
Product Description JX3-BN-ETH................................................................................................14
Order Reference ..........................................................................................................................15
Minimum Requirements ...............................................................................................................16
Parts and Interfaces.....................................................................................................................17
Physical Dimensions....................................................................................................................18
3Identifying the Bus Node 19
3.1Identification by Means of the Nameplate ...............................................................................20
Nameplate....................................................................................................................................21
3.2 Electronic Data Sheet EDS........................................................................................................22
EDS File "eds.ini" .........................................................................................................................23
EDS Registers..............................................................................................................................26
3.3 Version Registers.......................................................................................................................28
Hardware Revisions.....................................................................................................................29
Software Versions ........................................................................................................................30
4Mounting and Installation 33
4.1 Interfaces ....................................................................................................................................34
Power Supply Terminal X10.........................................................................................................35
Ethernet Interface - Terminals X14, X15......................................................................................36
4.2 Indicators and LEDs ..................................................................................................................38
LEDs of the Bus Node .................................................................................................................39
LEDs of the Bus Node During Boot Process ...............................................................................41
Status LEDs of the Ethernet Interface .........................................................................................42
4.3 Installing, Removing and Replacing Modules ........................................................................43
Installing the Bus Node JX3-BN-ETH on a DIN Rail....................................................................44
Replacing the Bus Node ..............................................................................................................45
Removing the Bus Node JX3-BN-ETH from the DIN Rail ...........................................................47
4.4 IP Configuration .........................................................................................................................48
As-Delivered Condition ................................................................................................................49
Configuration Memory..................................................................................................................50
Configuration File config.ini..........................................................................................................51
Configuration Registers ...............................................................................................................55
Modifying the IP Address of the Bus Node ..................................................................................56
Setting the Default IP Address 192.168.10.15.............................................................................57
Setting the IP Address via "config.ini" File ...................................................................................58
Setting the IP Address via "config.ini" File and DIP Switch .........................................................59
Setting the IP Address During Runtime .......................................................................................61
Using Names for IP Address........................................................................................................62

6 Jetter AG
Contents
5Commissioning 65
5.1 Initial Commissioning ............................................................................................................... 66
Preparations for Hardware Commissioning ................................................................................ 67
Commissioning in JetSym........................................................................................................... 69
5.2 Numbering Registers and I/Os for a JX3-BN-ETH ................................................................. 74
Abbreviations, Module Register Properties and Formats ........................................................... 75
Registers, Module Registers and I/O Numbers .......................................................................... 76
Registers and I/O Numbers of JX3 Modules Connected to a JX3-BN-ETH ............................... 78
Registers and I/O Numbers of JX3 Modules from the JX3-BN-ETH Perspective....................... 80
5.3 Memory Overview...................................................................................................................... 81
File System Memory.................................................................................................................... 82
Operating System Memory ......................................................................................................... 83
Special Registers......................................................................................................................... 84
Inputs and Outputs ...................................................................................................................... 85
5.4 Jetter Ethernet System Bus ..................................................................................................... 86
Configuring the Jetter Ethernet System Bus ............................................................................... 87
Hardware Manager...................................................................................................................... 89
Adding Modules........................................................................................................................... 90
Publish/Subscribe........................................................................................................................ 95
Default Variables ....................................................................................................................... 101
Access to JX3-BN-ETH Module Registers................................................................................ 103
NetCopy .................................................................................................................................... 106
6File System 109
6.1 Properties..................................................................................................................................110
Flash Disk - Properties............................................................................................................... 111
6.2 User Administration .................................................................................................................112
User Administration ....................................................................................................................114
As Delivered Condition / Predefined Users and Keys................................................................116
Assigning a Lock ........................................................................................................................117
Assigning Names to Locks/Keys................................................................................................119
6.3 Reviewing the Flash Disk Capacity Used ............................................................................. 120
Flash Disk Capacity Used ......................................................................................................... 121
6.4 Operating System Update and Application Program .......................................................... 124
6.5 Formatting and Checking....................................................................................................... 125
Formatting the Flash Disk ......................................................................................................... 126
7FTP Server 127
Login.......................................................................................................................................... 128
Supported Commands .............................................................................................................. 129
Example: Windows FTP Client.................................................................................................. 130
8Engineering of a JX3 Station Equipped With a Bus Node JX3-BN-ETH 131
8.1 Engineering a JX3 Station ...................................................................................................... 132
Engineering of a JX3 Station Equipped With JX3-BN-ETH ...................................................... 133
Product Description - JX3-DI16................................................................................................. 134
Product Description - JX3-DIO16.............................................................................................. 135
Product Description - JX3-DO16............................................................................................... 136
Product Description - JX3-CNT................................................................................................. 137
Product description - JX3-AI4 ................................................................................................... 138
Product Description - JX3-MIX1................................................................................................ 139
Product Description - JX3-MIX2................................................................................................ 142

Jetter AG 7
JX3-BN-ETH Contents
Product Description - JX3-AO4..................................................................................................145
Product Description - JX3-THI2-RTD.........................................................................................146
Product Description - JX3-THI2-TC ...........................................................................................147
Product Description - JX3-DMS2...............................................................................................148
Product Description - JX3-PS1 ..................................................................................................149
8.2 Limitations to be Taken into Account when Engineering a JX3 Station ............................150
Power Consumption Limitations ................................................................................................151
Limitations As To Data Exchange ..............................................................................................154
9OS Update 157
9.1 Updating the Bus Node OS .....................................................................................................158
Operating System Update from within JetSym ..........................................................................159
Operating System Update via FTP ............................................................................................160
9.2 OS Update of a Module............................................................................................................161
Operating System Update of Modules from within JetSym .......................................................162
Operating System Update of Modules via FTP .........................................................................163
10 Quick Reference - JX3-BN-ETH 165
Appendix 169
A: Technical Data ..........................................................................................................................170
Technical Specifications .............................................................................................................171
Physical Dimensions..................................................................................................................172
Operating Parameters: Environment and Mechanics................................................................173
Operating Parameters: Enclosure..............................................................................................174
DC Power Supply Inputs and Outputs .......................................................................................175
Shielded Data and I/O Lines ......................................................................................................176
B: Index..........................................................................................................................................177

Jetter AG 9
JX3-BN-ETH Safety Instructions
1 Safety Instructions
This chapter informs the user of general safety instructions and warns of
residual dangers, if applicable. Furthermore, it contains information on EMC.
Topic Page
Basic Safety Instructions .............................................................................. 10
Instructions on EMI ....................................................................................... 12
Introduction
Contents

10 Jetter AG
1Safety Instructions
Basic Safety Instructions
This device complies with the valid safety regulations and standards. Special
emphasis was given to the safety of the users.
Of course, the user should adhere to the following regulations:
relevant accident prevention regulations;
accepted safety rules;
EC guidelines and other country-specific regulations
Usage according to the intended conditions of use implies operation in
accordance with this user manual.
The JX3-BN-ETH has been designed as a peripheral module for use in
machines and is intended for connection to an already existing controller. The
JX3-BN-ETH is a bus node.
The JX3-BN-ETH must be operated within the limits given in the technical
specifications. The operating voltage of the JX3-BN-ETH module is classified
as SELV (Safety Extra Low Voltage). Therefore, the JX3-BN-ETH is not
subject to the EU Low Voltage Directive.
This device is used to control machinery, such as conveyors, production
machines, and handling machines.
This device must not be used in technical systems which to a high degree
have to be fail-safe, e.g. ropeways and aeroplanes.
The JX3-BN-ETH is no safety-related part as per Machinery Directive
2006/42/EC. This device is not qualified for safety-relevant applications and
must, therefore, NOT be used to protect persons.
If the device is to be run under ambient conditions which differ from the
allowed operating conditions, Jetter AG is to be contacted beforehand.
Depending on the life cycle of the product, the persons involved must possess
different qualifications. These qualifications are required to ensure proper
handling of the device in the corresponding life cycle.
Product Life Cycle Minimum Qualification
Transport / Storage: Trained and instructed personnel with knowledge in
handling electrostatic sensitive components.
Mounting / Installation: Specialized personnel with training in electrical
engineering, such as industrial electronics technician.
Commissioning /
Programming:
Trained and instructed experts with profound
knowledge of, and experience with, electrical / drive
engineering, such as electronics engineer for
automation technology.
Operation: Trained, instructed and assigned personnel with
knowledge in operating electronic devices.
Decommissioning: Specialized personnel with training in electrical
engineering, such as industrial electronics technician.
Introduction
Intended Conditions
of Use
Usage Other Than
Intended
Personnel Qualification

Jetter AG 11
JX3-BN-ETH Safety Instructions
For safety reasons, no modifications and changes to the device and its
functions are permitted.
Any modifications to the device not expressly authorized by Jetter AG will
result in a loss of any liability claims to Jetter AG.
The original parts are specifically designed for the device. Parts and
equipment from other manufacturers are not tested on our part, and are,
therefore, not released by Jetter AG.
The installation of such parts may impair the safety and the proper functioning
of the device.
Any liability on the part of Jetter AG for any damages resulting from the use of
non-original parts and equipment is excluded.
The JX3 module contains electrostatic sensitive components which can be
damaged if not handled properly. To prevent damages to JX3 modules, the
JX3 backplane bus has to be attached during transport. This is particularly
true for transport via mail. Ship modules only in their original packaging or in
packaging protecting against electrostatic discharge so as to prevent them
from being damaged.
In case of damaged packaging inspect the device for any visible damage.
Inform your freight forwarder and the manufacturer, if applicable.
When storing the JX3-BN-ETH observe the environmental conditions given in
the technical specification.
This device must not be repaired by the operators themselves. The device
does not contain any parts that could be repaired by the operator.
The device must be sent to Jetter AG for repair.
During exchange of JX3 modules, degree of protection IP20 is not ensured.
Do not touch any electronic components once the JX3 module enclosure has
been removed from the JX3 backplane module.
Touching the EMC clip may result in damages to this clip and, thus, in lower
noise immunity.
When disposing of devices, the local environmental regulations must be
complied with.
Modifications and
Alterations to the Device
Transporting
JX3 Modules
Storing
Repair and Maintenance
Replacing Modules
Disposal

12 Jetter AG
1Safety Instructions
Instructions on EMI
The noise immunity of a system is determined by the weakest component of
the system. For this reason, correct wiring and shielding of cables is of
paramount importance.
Measures for increasing immunity against EMI in electric plants:
The JX3-BN-ETH module has to be attached to a DIN rail acc. to EN
50022-35 x 7.5.
Follow the instructions given in Application Note 016 "EMC-Compatible
Installation of the Electric Cabinet" published by Jetter AG.
The following instructions are excerpts from Application Note 016:
On principle, physical separation should be maintained between signal
and power lines. We recommend spacings greater than 20 cm. Cables and
lines should cross each other at an angle of 90°.
The following line cables must be shielded:
Analog lines, data lines, motor cables coming from inverter drives (servo
output stage, frequency converter), lines between components and
interference suppressor filter, if the suppressor filter has not been placed at
the component directly.
Shield cables at both ends.
Unshielded wire ends of shielded cables should be as short as possible.
The entire shield must, in its entire perimeter, be drawn behind the
isolation, and then be clamped under an earthed strain relief with the
greatest possible surface area.
You can download Application Note 016 from our homepage
http://www.jetter.de. The path leading to Application Note 016
"EMC-Compatible Installation of Electric Cabinets" is "Industrial Automation -
Support - Downloads - english - 7_Miscellaneous - Application Notes".
Noise Immunity
of a System
Measures to be Taken
Download of
Application Note 016

Jetter AG 13
JX3-BN-ETH Product Description and Design
2 Product Description and Design
This chapter covers the design of the device, as well as how the order
reference is made up including all options.
Topic Page
Product Description JX3-BN-ETH ................................................................ 14
Order Reference........................................................................................... 15
Minimum Requirements................................................................................ 16
Parts and Interfaces...................................................................................... 17
Physical Dimensions .................................................................................... 18
Introduction
Contents

14 Jetter AG
2Product Description and Design
Product Description JX3-BN-ETH
The Ethernet bus node lets you set up remote JX3-I/O stations. The bus node
allows fast cyclical communication via Ethernet between controllers of the
JetControl series JC-3xx, or JC-9xx and a remote JX3-I/O station.
The features of this product are listed below:
Ethernet bus node for JX3 peripheral modules

Extremely fast I/O processing
Integrated 2-port switch
With a choice of static or dynamic IP address
assignment
Synchronous Ethernet protocol
Diagnostic function - local and via controller

For operation along with all controllers of the
JetControl series JC-3xx, and JC-9xx.

The bus node itself can supply up to 8 JX3
modules with power. Combined with the power
supply module JX3-PS1, up to 16 JX3 expansion
modules can be connected to the bus node.
The following items are included in the scope of delivery of the JX3-BN-ETH
module:
Jetter Item # Quantity Description
10000645 1 Bus node JX3-BN-ETH
60870409 1 2-pin connector, spring cage technology
60870411 10 Terminal labels
60873049 1 Installation Instructions
Bus Node JX3-BN-ETH
Product Features
Scope of Delivery

Jetter AG 15
JX3-BN-ETH Product Description and Design
Order Reference
The order reference consists of the name of the bus node JX3-BN-ETH.
Jetter Item # Order Reference
10000645 JX3-BN-ETH
Order Reference

16 Jetter AG
2Product Description and Design
Minimum Requirements
The bus node JX3-BN-ETH is operated in a system consisting of various
components by Jetter AG. In order to ensure proper interaction of these
components, the operating system used and the programming tool JetSym
must have the release numbers listed below.
The minimum OS version of the bus node JX3-BN-ETH depends on its
hardware revision. The hardware revision can be found on the nameplate
which is located on the left side of the housing. Hardware Manager lets you
retrieve the OS version of the bus node.
Hardware revision Minimum OS version
Rev 02.xx.xx V 1.09.0.00 or higher
To be able to use the functions described in this document, the modules,
controllers and software must meet the following minimum requirements:
No. Element Description Software version
(or higher)
1 JetSym Programming Software V 4.30
2 JC-3xx PLC JetControl 3xx V 1.09.0.00
3 JX3-BN-ETH Ethernet bus node V 1.09.0.00
Introduction
Minimum OS Version
Minimum Requirements

Jetter AG 17
JX3-BN-ETH Product Description and Design
Parts and Interfaces
The bus node JX3-BN-ETH features the following parts and interfaces:
4
9
1
6
7
2
5
3
8
Number Element Description
1 Upper latch Lets you remove the JX3 module enclosure
from the JX3 backplane module
2 JX3 backplane module For installing the module on a DIN rail
3 JX3 system bus Connector for additional JX3 modules
4 JX3 module enclosure
5 DIN rail latch For removing the JX3 module from the
DIN rail.
6 Lower latch Lets you remove the JX3 module enclosure
from the JX3 backplane module
Not visible in illustration.
7 X10 Power supply
8 X14, X15 Two Ethernet ports
9 LED Diagnostic and status LEDs
Parts and Interfaces

18 Jetter AG
2Product Description and Design
Physical Dimensions
50
56,3
30
131,4
25
63,5
101,1
96,1
103,2
JX3-BN-ETH
When mounting the bus node, a minimum clearance above and below must
be maintained. This ensures that there will be enough room to press the
latches of the JX3 backplane module when replacing modules.
Minimum clearance, above: 30 mm
Minimum clearance, below: 25 mm
The width of the bus node JX3-BN-ETH is 56 mm.
The orientation of the bus node JX3-BN-ETH is vertical.
Physical Dimensions
Minimum Clearances
Module Width
Mounting Orientation

Jetter AG 19
JX3-BN-ETH Identifying the Bus Node
3 Identifying the Bus Node
This chapter is for supporting you in obtaining the following information from
the bus node JX3-BN-ETH:
Hardware revision.
Electronic data sheet (EDS). Numerous manufacturing-relevant data are
stored to EDS.
Identifying the OS release of the bus node and its software components.
To be able to identify technical data about the bus node JX3-BN-ETH, the
following prerequisites must be fulfilled:
The controller is connected to a PC.
The bus node is connected to the Jetter Ethernet network.
The programming tool JetSym 4.3.0 or higher is installed on the PC.
If you wish to contact the hotline of Jetter AG in case of a problem, please
have the following information on the bus node JX3-BN-ETH ready:
Serial number
OS version of bus node
Hardware revision
Topic Page
Identification by Means of the Nameplate .................................................... 20
Electronic Data Sheet EDS .......................................................................... 22
Version Registers.......................................................................................... 28
Purpose of this Chapter
Prerequisites
Information for Hotline
Requests
Contents

20 Jetter AG
3Identifying the Bus Node
3.1 Identification by Means of the Nameplate
The nameplate is attached to the housing of the JX3-BN-ETH and contains
details, such as hardware revision number and serial number. You will need
this information when contacting the Jetter AG hotline in case of a problem.
Topic Page
Nameplate..................................................................................................... 21
Introduction
Contents