Jetter JX3-BN-CAN User manual

JX3-BN-CAN
Peripheral Module
User Manual
JetWeb
Article no.: 608 721 35 Edition: 1.03.2 October 2007 / Printed in Germany

Introduction JetWeb
Edition 1.03.2
Jetter AG reserves the right to make alterations to its products in the interest of technical
progress. These alterations need not be documented in every single case.
This User Manual and the information contained herein have been compiled with due
diligence. However, Jetter AG assume no liability for printing or other errors or damages
arising from such errors.
The brand names and product names used in this document are trademarks or registered
trademarks of the respective title owner.
2 Jetter AG

JX3-BN-CAN Introduction
How to Contact us:
Jetter AG
Gräterstraße 2
D-71642 Ludwigsburg
Germany
Phone - Switchboard: [phone]
Phone - Sales: [phone]
Phone - Technical Hotline: [phone]
Fax - Sales: [phone]
E-mail - Sales: [email protected]
E-mail - Technical Hotline: [email protected]
This User Manual belongs to the
JX3-BN-CAN:
Type:
Serial #:
Year of construction:
Order #:
To be entered by the customer:
Inventory #:
Place of operation:
© Copyright 2007 by Jetter AG. All rights reserved.
Jetter AG 3

Introduction JetWeb
Significance of this User Manual
This User Manual is part of the JX3-BN-CAN and
• and must be kept in a way that it is always at hand until the JX3-BN-CAN will be
disposed
• the JX3-BN-CAN must be handed over, if it is sold, alienated, or loaned
Please contact the manufacturer in any case you encounter difficulties to clearly
understand this User Manual.
We would appreciate any suggestions and contributions on your part and would ask you
to contact us. This will help us to produce manuals that are more user-friendly and to
address your wishes and requirements.
This User Manual contains important information on how to transport, erect, install,
operate, maintain and repair the JX3-BN-CAN.
Therefore, the persons carrying out these jobs must carefully read, understand and
observe this User Manual, and especially the safety instructions.
Missing or inadequate knowledge of the User Manual results in the loss of any claim of
liability on part of Jetter AG. Therefore, the operating company is recommended to have
the instruction of the persons concerned confirmed in writing.
History
Edition Comment
1.03.1 Original issue
1.03.2 Changes, see Recent Revisions (on page 38)
4 Jetter AG

JX3-BN-CAN Introduction
Description of Symbols
Warning
This sign is to indicate a possible impending danger of serious physical damage or
death.
Caution
This sign is to indicate a possible impending danger of light physical damage. This sign
is also to warn you of material damage.
Warning
This sign indicates hazard of life due to electric shock caused by a high operating
voltage.
Warning
This sign is to indicate hazard of serious physical damage or death due to accidentally
touching dangerous parts of the device.
Warning
You are asked to wear goggles. Failure to comply may lead to bodily injuries.
This sign is to warn you of material damage due to applying hard blows or shocks to the
motor flange and shaft.
Important
This sign is to indicate a possible impending situation which might bring damage to the
product or to its surroundings.
It also identifies requirements necessary to ensure faultless operation.
Jetter AG 5

Introduction JetWeb
Note
You will be informed of various possible applications and will receive further useful
suggestions.
It also gives you words of advice on how to efficiently use hardware and software in
order to avoid unnecessary efforts.
· / - Enumerations are marked by full stops, strokes or scores.
Operating instructions are marked by this arrow.
Automatically running processes or results to be achieved are marked by this arrow.
PC and user interface keys.
Reference to a program or file.
This symbol informs you of additional references (data sheets, literature, etc.)
associated with the given subject, product, etc. It also helps you to find your way around
this manual.
6 Jetter AG

JX3-BN-CAN Contents
Contents
1Safety Instructions 9
1.1 Generally Valid Safety Instructions ......................................................................................9
1.1.1 Usage to the Intended Purpose.............................................................................9
1.1.2 Non-Intended Use..................................................................................................9
1.1.3 Who may Operate the Device? ...........................................................................10
1.1.4 Modifications and Alterations to the Module........................................................10
1.1.5 Repair and Maintenance......................................................................................10
1.1.6 Decommissioning and Disposal ..........................................................................10
1.2 Ensure Your Own Safety ...................................................................................................11
1.2.1 Malfunctions.........................................................................................................11
1.2.2 Information Signs and Labels ..............................................................................11
1.3 Instructions on EMI ............................................................................................................11
2Introduction 13
2.1 Product Description JX3-BN-CAN .....................................................................................13
2.2 Minimum Requirements .....................................................................................................14
2.3 Scope of Delivery...............................................................................................................14
2.4 Document Survey ..............................................................................................................15
3Power Supply 16
3.1 Technical Data ...................................................................................................................16
3.2 Description of Connections ................................................................................................16
3.3 Meaning of LEDs ...............................................................................................................17
3.4 Module Register for the Logic Voltage of the JX3 Modules...............................................17
4Jetter System Bus Connections 18
4.1 Technical Data ...................................................................................................................18
4.2 Description of Connections ................................................................................................18
4.3 Module Numbering.............................................................................................................20
5Register Addressing 22
5.1 Register Array for JX3 Modules .........................................................................................22
5.2 Indirect Access to JX3 Module Registers ..........................................................................25
6Diagnostics and Administration 28
6.1 Diagnostics by LEDs..........................................................................................................28
6.2 Diagnostics by JX3 Module Registers ...............................................................................29
6.3 Connection Monitoring at the Jetter System Bus...............................................................32
6.4 Connection Monitoring by the JX3 System Bus.................................................................34
6.5 Electronic Data Sheet (EDS) .............................................................................................34
7Recent Revisions 38
8Survey of Module Registers 39
Jetter AG 7

Contents JetWeb
9Design 40
9.1 Physical Dimensions..........................................................................................................40
9.2 Connections .......................................................................................................................41
10 Operating Conditions 42
10.1 Environment and Mechanics..............................................................................................42
10.2 Enclosure ...........................................................................................................................43
10.3 Direct Current Input Connectors and Output Connectors..................................................44
10.4 Shielded Data and I/O Lines ..............................................................................................45
11 Glossary General 46
12 Glossary Peripherial Modules 50
13 List of Illustrations 52
14 Index 53
8 Jetter AG

JX3-BN-CAN 1 Safety Instructions
1 Safety Instructions
1.1 Generally Valid Safety Instructions
The device complies with the valid safety regulations and standards. Special emphasis
was given to the safety of the users.
Further, the user should adhere to the following regulations:
• relevant accident prevention regulations;
• accepted safety rules;
• EC guidelines and other country-specific regulations.
1.1.1 Usage to the Intended Purpose
Usage to the intended purpose includes operation in accordance with the User Manual.
The JX3-BN-CAN module is for remote connection of JX3 expansion modules to all
controllers of the JetControl series. Up to 8 expansion modules can directly be connected
to the JX3-BN-CAN bus head. By means of a JX3-PS1 module, eight further JX3
modules can be connected.
The supply voltage of the JX3-BN-CAN module is DC 24 V. This operating voltage is
classified as SELV (Safety Extra Low Voltage). The JX3-BN-CAN module is therefore not
subject to the EU Low Voltage Directive.
The JX3-BN-CAN module may only be operated within the limits of the stated data.
The device is used to control machinery, such as conveyors, production machines, and
handling machines.
1.1.2 Non-Intended Use
The device must not be used in technical systems which to a high degree have to be fail-
safe, e.g. ropeways and aeroplanes.
If the device is to be run under ambient conditions which differ from the conditions
mentioned in chapter Operating Conditions (on page 42), the manufacturer is to be
contacted beforehand.
Jetter AG 9

1.1 Generally Valid Safety Instructions JetWeb
1.1.3 Who may Operate the Device?
Only instructed, trained and authorised persons are permitted to operate this device.
Transport: Only by personnel with knowledge in handling
electrostatically sensitive components.
Installation: Only by specialists with training in electrical
engineering.
Commissioning: Only by specialists with extensive knowledge of, and
experience with, electrical engineering / drive
technology.
1.1.4 Modifications and Alterations to the Module
For safety reasons, no modifications and changes to the device and its functions are
permitted.
Any modifications to the device not expressly authorised by the manufacturer will result in
a loss of any liability claims to Jetter AG.
The original parts are specifically designed for the device. Parts and equipment of
other manufacturers are not tested on our part, and are, therefore, not released by
us.
The installation of such parts may impair the safety and the proper functioning of the
device.
Any liability on the part of Jetter AG for any damages resulting from the use of non
original parts and equipment is excluded.
1.1.5 Repair and Maintenance
This device must not be repaired by the operators themselves. The device does not
contain any parts that could be repaired by the operator.
The device must be sent to Jetter AG for repair.
1.1.6 Decommissioning and Disposal
The environmental regulations for the respective country apply to decommissioning and
disposing of devices on the operating company’s premises.
10 Jetter AG

JX3-BN-CAN 1 Safety Instructions
1.2 Ensure Your Own Safety
Isolate the JX3-BN-CAN module from the mains, if maintenance works have to be
carried out. By doing so, you will prevent accidents resulting from electric voltage
and moving parts.
Warning
Safety and protective devices, e.g. the barrier and cover of the terminal box must
never be shunted or by-passed.
Dismantled protective equipment, such as the fuses must be reattached prior to
commissioning and checked for proper functioning.
Prior to commissioning, the machine manufacturer shall conduct a hazard analysis
for the machine and take appropriate measures to prevent personal injury and
damage to property resulting from accidental movements.
1.2.1 Malfunctions
In case of failures or damages, disconnect the device from the mains
immediately.
Malfunctions or other damages are to be reported to an authorised person at
once.
The device must be protected from improper or inadvertent use.
1.2.2 Information Signs and Labels
Writings, information signs, and labels always have to be observed and kept
readable.
Damaged or unreadable information signs and labels have to be exchanged.
1.3 Instructions on EMI
The noise immunity of a system corresponds to the weakest component of the system.
For this reason, correct wiring and shielding of cables is of paramount importance.
Jetter AG 11

1.3 Instructions on EMI JetWeb
Important!
Measures for increasing immunity to interfering in electric plants:
The JX3-BN-CAN module has to be attached to a DIN rail acc. to EN 50022-35
x 7.5.
Follow the instructions given in Application Note 016 "EMC-Compatible
Installation of the Electric Cabinet" published by Jetter AG.
The following instructions are excerpts from Application Note 016:
On principle, physical separation should be maintained between signal and
power lines. We recommend spacings greater than 20 cm. Cables and lines
should cross each other at an angle of 90°.
Shielded cables must be used for the following lines:
Analog lines, data lines, motor cables coming from inverter drives (servo output
stage, frequency converter), lines between components and interference
suppressor filter, if the suppressor filter has not been placed at the component
directly.
Shield cables at both ends.
Unshielded wire ends of shielded cables should be as short as possible.
The entire shield has, in its entire perimeter, be drawn behind the isolation,
and then be clamped under an earthed strain relief with the greatest possible
surface area.
12 Jetter AG

JX3-BN-CAN 2 Introduction
2 Introduction
2.1 Product Description JX3-BN-CAN
Via the module JX3-BN-CAN, the JX3 expansion modules can be connected to all
controllers of the JetControl series as remote manuals. Up to 8 expansion modules can
directly be connected to the JX3-BN-CAN bus head. By means of a JX3-PS1 module,
eight further JX3 modules can be connected.
Product Description JX3-BN-CAN
Article # 10000544
Module code 30
LED-display Supply voltage
Communication of the JX3 system bus
Connection to the Controller
Connection X18 BUS-IN Jetter system bus
Connection X19 BUS-OUT Jetter system bus
Connection X10 Power supply for logic circuit
Connection X119 8 modules can be connected directly, 8 further
modules via a JX3-PS1 module
Configuration of the
Jetter system bus
Baud rate, address, bus termination: automatically
Jetter AG 13

2.2 Minimum Requirements JetWeb
2.2 Minimum Requirements
The functions described in this document have got minimum requirements on modules,
controllers and software. They have been listed in the following table.
System Requirements
Controller / Software Starting from Software Release
JC-24x V 3.23
JX6-SB / JX6-SB-I V 2.18
JC-647 V 3.50
JetSym V 3.00
JM-D203-JC-24x V 1.12
2.3 Scope of Delivery
Scope of Delivery JX3-BN-CAN
Article # Quantity Description
10000544 1 JX3-BN-CAN
60870409 1 BU_02_BLZF_SW_RM3.5
2-pin female connector, contact spacing 3.5 mm
60870411 10 DIV_DEK_5/5_MC-10_NEUT._WS
Terminal markers
60871026 1 Installation Instructions
14 Jetter AG

JX3-BN-CAN 2 Introduction
2.4 Document Survey
Document Survey of the JX3-I/O System
JX3-I/O System, User Information
JX3-BN-CAN, Installation Manual
Document Survey of the JX2-I/O System
JX2-I/O System, User Information
SysBus_Configuration_xxx_e.xls
Configuration aid for the Jetter system bus: The file can be processed in
Microsoft Excel directly.
xxx: Version index
Jetter AG 15

3.1 Technical Data JetWeb
3 Power Supply
3.1 Technical Data
Power supply has to be made through a 24 V DC power supply unit with SELV output.
The power supply must meet the following requirements:
Power Supply Unit Requirements
Rated voltage DC 24 V
Voltage range -15 % ... +20 %
Filtering of the residual ripple < 5 %
Power consumption 0.5 A x 24.0 V = 12 W max.
The JX3-BN-CAN module generates several internal supply voltages out of the
connected voltage supply. If all internal supply voltages are ok, the R-LED is lit green.
3.2 Description of Connections
Assignment of Terminal X10
View Pin Signal Comment
X10.DC24 V + 24 V Supply voltage
X10.0V 0 V Reference potential
16 Jetter AG

JX3-BN-CAN 3 Power Supply
3.3 Meaning of LEDs
Module JX3-BN-CAN has been equipped with four LEDs. The LEDs R and E indicate the
status of the voltage supply.
LEDs
View LED Color Status Function
R green Off At least one internal power
supply is not ok
is lit All internal voltage
supplies are ok
E red Off No error
3.4 Module Register for the Logic Voltage of the
JX3 Modules
The JX3-BN-CAN module internally generates three different kinds of voltages. The
voltage of the logic supply of the JX3 modules can be read via module register 10.
Voltage of the JX3 Module Logic Supply
Module Reg. 10
Description The JX3-BN-CAN module supplies the connected JX3
modules with a 5 V logic voltage.
Access Read only
Value Range 0 ... 5,500 [Millivolt]
Value After Reset 5,000, typical
Jetter AG 17

4.1 Technical Data JetWeb
4 Jetter System Bus Connections
4.1 Technical Data
The JX3-BN-CAN module can be integrated into the Jetter system bus directly via the
connections BUS-IN X18 and BUS-OUT X19.
Technical Data
Setting the module number automatically
Setting the baud rate automatically
Bus terminating resistor automatically
4.2 Description of Connections
Assignment of Terminal X18
View Pin Signal Comment
1 CMODE0
2 CL
3 GND
4 CMODE1
5 TERM internally shunted by
X18.3
6 unassigned
7 CH
8 unassigned
9 do not connect
18 Jetter AG

JX3-BN-CAN 4 Jetter System Bus Connections
Assignment of Terminal X19
View Pin Signal Comment
1 CMODE0
2 CL
3 GND
4 CMODE1
5 TERM
6 unassigned
7 CH
8 unassigned
9 do not connect
Important!
For deactivating the internal bus terminating resistor, pin X19.5 must be connected with pin
X19.3 at JX3-BN-CAN.
In original Jetter AG connection cables for the Jetter system bus, pin 3 has been shunted
by pin 5 in the connector.
Jetter AG 19

4.3 Module Numbering JetWeb
4.3 Module Numbering
At numbering the modules at the Jetter system bus, the I/O module number and the slave
module number are differentiated. The module number is part of the coding for input and
output numbers, as well as for the register numbers of the expansion modules, which are
connected to the Jetter system bus.
I/O Module Number
An I/O module number is not assigned to all non-intelligent JX2 modules and all JX3
modules. I/O module numbers are assigned according to the following rules:
• I/O module number 1 is always assigned to the controller.
• I/O module number 2 is assigned to the first non-intelligent JX2, respectively JX3
module connected to the Jetter system bus.
• The modules JX2-PS1 and JX3-PS1 are not counted.
• Intelligent JX2 modules are not counted.
• The first JX3-BN-CAN connected to the Jetter system bus is assigned to I/O module
number 33.
Slave Module Number
A slave module number is assigned to all intelligent JX2 modules and JetMove motion
systems. Slave module numbers are assigned according to the following rules:
• The controller is always assigned to slave module number 1.
• The first intelligent JX2 module connected to the Jetter system bus is assigned to
slave module number 2.
• Non-intelligent JX2 and JX3 modules are not counted.
Example: Module Numbering
In this example, various expansion modules have been connected with a JC-24x. The I/O
module numbers are shown above, the slave module numbers below the modules.
20 Jetter AG