Jetter JetWeb JX2-OD4 User manual

Article # 608 633 21 April 2002 / Printed in Germany
JetWeb
JX2-OD4.2
Operator’s Manual

JetWeb
2Jetter AG
Edition 1.1
Jetter AG reserves the right to make alterations to its products in the interest of
technical progress. These alterations need not be documented in every single case.
This manual and the information contained herein have been compiled with due
diligence. However, Jetter AG assumes no liability for printing or other errors or
damages arising from such errors.
The brand names and product names used in this manual are trade marks or
registered trade marks of the respective title owner.

JX2-OD4.2
Jetter AG 3
How to Contact us:
Jetter AG
Gräterstraße 2
D-71642 Ludwigsburg
Germany
Telephone - Switchboard: ++49 7141/2550-0
Telephone - Sales: ++49 7141/2550-530
Phone - Technical Hotline: ++49 7141/2550-444
Telefax: ++49 7141/2550-425
E-Mail - Sales: [e-mail]
E-Mail - Technical Hotline: [e-mail]
Internet Address: http://www.jetter.de
This Operator’s Manual is an Integral
Part of the JetWeb-Module JX2-OD4.2:
To be entered by the customer:
© Copyright 2002 by Jetter AG. All rights reserved.
Model:
Serial No:
Year of Manufacture:
Order No:
Inventory No:
Place of operation:

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Significance of this Operator’s Manual
This manual is an integral part of the JX2-OD4.2 module, and
• must be kept in a way that it is always at hand until the JX2-OD4.2 module will be
disposed of;
• if the JX2-OD4.2 module is sold, alienated or loaned, this manual must be handed
over.
In any case you encounter difficulties to clearly understand the manual, please
contact the manufacturer.
We would appreciate any kind of suggestion and contributions on your part and
would ask you to inform or write us. This will help us to produce manuals that are
more user-friendly and to address your wishes and requirements.
From this JX2-OD4.2 module may result unavoidable residual risks to persons and
property. For this reason, any person who has to deal with the operation, transport,
installation, maintenance and repair of the JX2-OD4.2 module must have been
familiarised with it and must be aware of these dangers.
Therefore, this person must carefully read, understand and observe this manual, and
especially the safety instructions.
Missing or inadequate knowledge of the manual results in the loss of any claim of
liability on part of Jetter AG. Therefore, the operating company is recommended to
have the instruction of the persons concerned confirmed in writing.

JX2-OD4.2 Table of Contents
Jetter AG 5
Table of Contents
1 Safety Instructions 7
1.1 Ensure Your Own Safety 9
1.2 Instructions on EMI 10
2 Physical Dimensions 11
3 Operating Parameters 13
4 Technical Data 17
5 JX2-OD4.2 Module - Digital Outputs 19
5.1 Description of Connections 19
5.2 Description of LEDs 20
6 Access to Inputs 21

Table of Contents JetWeb
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JX2-OD4.2 1 Safety Instructions
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TableofContents
The N-
PID 1
moduleis
in line
with the
current
state of
the art.
This N-
PID 1
module
complies
with the
safety
regulatio
ns and
standard
s in
effect.
Special
emphasis
wasgiven
to the
safety of
the users.
1 Safety Instructions
The JX2-OD4.2 module is in line with the current state of the art. The JX2-OD4.2
module complies with the safety regulations and standards in effect. Special
emphasis was given to the safety of the users.
Of course, the following regulations apply to the user:
• relevant accident prevention regulations;
• accepted safety rules;
• EC guidelines and other country-specific regulations.
Usage as Agreed Upon
Usage as agreed upon includes operation in accordance with the operating
instructions.
The JX2-OD4.2 module is used to control machinery, such as conveyors, production
machines, and handling machines.
The supply voltage of the JX2-OD4.2 module is DC 24 V . This operating voltage is
classified as SELV (Safety Extra Low Voltage). The JX2-OD4.2 module is therefore
not subject to the EU Low Voltage Directive.
The JX2-OD4.2 module may only be operated within the limits of the stated data.
Usage Other Than Agreed Upon
The JX2-OD4.2 module must not be used in technical systems which to a high
degree have to be fail-save, e.g. ropeways and aeroplanes.l
If the JX2-OD4.2 module is to be run under surrounding conditions, which differ from
the conditions mentioned in chapter 3: "Operating Parameters, page 13,, the
manufacturer is to be contacted beforehand.
Who is Permitted to Operate the JX2-OD4.2 Module?
Only instructed, trained and authorised persons are permitted to operate the JX2-
OD4.2 module.
Mounting and backfitting may only be carried out by specially trained personnel, as
specific know-how will be required.
Maintaining the JX2-OD4.2 Module
The JX2-OD4.2 module is maintenance-free. Therefore, for the operation of the
module no inspection or maintenance are required.
Decommissioning and Disposal of the JX2-OD4.2
Module
Decommissioning and disposal of the JX2-OD4.2 module are subject to the
environmental legislation of the respective country in effect for the operator's
premises.

1 Safety Instructions JetWeb
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Descriptions of Symbols
Danger
This sign is to indicate a possible impending danger of serious physical damage
or death.
Caution
This sign is to indicate a possible impending danger of light physical damage.
This sign is also to warn you of material damage.
Important!
This sign is to indicate a possible impending situation which might bring damage
to the product or to its surroundings.
Note!
You will be informed of various possible applications and will receive further
useful suggestions.
· / - Enumerations are marked by full stops, strokes or scores.
Operating instructions are marked by this arrow.
Automatically running processes or results to be achieved are marked by this
arrow.
Illustration of PC and user interface keys.

JX2-OD4.2 1 Safety Instructions
Jetter AG 9
1.1 Ensure Your Own Safety
Modifications and Alterations to the Module
For safety reasons, no modifications and changes to the JX2-OD4.2 module and its
functions are permitted. Any modifications to the module not expressly authorised by
the manufacturer will result in a loss of any liability claims to Jetter AG.
The original parts are specially designed for the JX2-OD4.2 module. Parts and
equipment of other manufacturers are not tested on our part, and are, therefore, not
released by us. The installation of such parts may impair the safety and the proper
functioning of the JX2-OD4.2 module.
For any damages resulting from the use of non original parts and equipment any
claims with respect to liability of Jetter AG are excluded.
Malfunctions
Information Signs and Labels
Disconnect the JX2-OD4.2 module from the mains to carry out
maintenance work. By doing so, you will prevent accidents resulting from
electric voltage and moving parts.
Safety and protective devices, e.g. the barrier and cover of the terminal
box must never be shunted or by-passed.
Dismantled protective equipment must be reattached prior to
commissioning and checked for proper functioning.
Malfunctions or other damages are to be reported to an authorised person
immediately.
Safeguard the JX2-OD4.2 module against misuse or accidental use.
Only qualified experts are allowed to carry out repairs.
Writings, information signs, and labels always have to be observed and
kept readable.
Damaged or unreadable information signs and labels are to be
exchanged.

1 Safety Instructions JetWeb
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1.2 Instructions on EMI
The noise immunity of a system corresponds to the weakest component of the
system. For this reason, correct wiring and shielding of the cables is important.
Fig. 1: Shielding of SUB-D connectors in conformity with the EMC standards.
Important!
Measures for increasing immunity to interference:
On principle, physical separation should be maintained between signal
and voltage lines.
Shield both sides of the cable.
The entire shield must be drawn behind the isolation, and then be clamped
under an earthed strain relief with the greatest possible surface area.
When male connectors are used:
Only use metallised connectors, e.g. SUB-D with metallised housing.
Please take care of direct connection of the strain relief with the housing
here as well (refer to Fig. 1).

JX2-OD4.2 2 Physical Dimensions
Jetter AG 11
2 Physical Dimensions
Fig. 2: Front View - JX2-OD4.2
Fig. 3: Side View - JX2-OD4.2

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Fig. 4: Top View - JX2-OD4.2

JX2-OD4.2 3 Operating Parameters
Jetter AG 13
3 Operating Parameters
Environmental Operating Parameters
Parameter Value Reference
Operating
Temperature Range 0 °C through 50 °C
StorageTemperature
Range -25 °C through +70 °C DIN EN 61131-2 DIN EN 60068-2-1
DIN EN 60068-2-2
Air Humidity /
Humidity Rating 5 % to 95 % No condensing DIN EN 61131-2
Pollution Degree 2 DIN EN 61131-2
Corrosion Immunity/
Chemical Resistance
No special protection against
corrosion. Ambient air must be
free from higher concentrations
of acids, alcaline solutions,
corrosive agents, salts, metal
vapours, or other corrosive or
electroconductive contaminants.
Operating Altitude up to 2000 m above sea level DIN EN 61131-2
Mechanical Operating Parameters
Parameter Value Reference
Free Falls
Withstanding Test Height of fall (units within packing): 1 m DIN EN 61131-2 DIN EN 60068-2-32
Vibration Resistance
10Hz-57Hz:withanamplitude
of 0.0375 mm for continuous
operation (peak amplitude of
0.075 mm)
57 Hz -150 Hz: 0.5 g constant
acceleration for continuous
operation (1 g constant
acceleration as peak value),
1 octave per minute,
10 frequency sweeps
(sinusoidal), all spatial axes
DIN EN 61131-2
IEC 68-2-6
Shock Resistance 15 g occasionally, 11 ms,
sinusoidal half-wave, 2 shocks
in all three spatial axes
DIN EN 61131-2
IEC 68-2-27
Degree of Protection IP20, rear: IP10 DIN EN 60529
Mounting Position Any position, snapped on DIN
Rail

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Operating Parameters - Electrical Safety
Parameter Value Reference
Class of Protection III DIN EN 61131-2
Dielectric Test
Voltage Functionalgroundisconnected to chassis ground internally. DIN EN 61131-2
Overvoltage
Category II DIN EN 61131-2
Operating Parameters (EMC) - Emitted Interference
Parameter Value Reference
Enclosure
Frequency 30 -230 MHz,
limit 30 dB (µV/m)
at 10 m distance
frequency band 230-1000 MHz,
limit 37 dB (µV/m)
at 10 m distance
(class B)
DIN EN 50081-1
DIN EN 55011
DIN EN 50081-2
Operating Parameters (EMC) - Immunity to
Interference of Housing
Parameter Value Reference
Magnetic Field with
Mains Frequency 50 Hz, 60 Hz 30 A/m DIN EN 61000-6-2 DIN EN 61000-4-8
RF Field, amplitude-
modulated Frequency band 27 - 1000 MHz
Test field strength 10 V/m
AM 80 % with 1 kHz
Criterion A
DIN EN 61131-2
DIN EN 61000-6-2
DIN EN 61000-4-3
ESD
Discharge through air:
Test peak voltage 15 kV
(Humidity Rating RH-2 / ESD-4)
Contact Discharge:
Test peak voltage 4 kV
(severity level 2)
Criterion A
DIN EN 61000-6-2
DIN EN 61131-2
DIN EN 61000-4-2

JX2-OD4.2 3 Operating Parameters
Jetter AG 15
Operating Parameters (EMC) - Immunity to
Interference of Signal Ports
Parameter Value Reference
Asymmetric RF,
amplitude-modulated Frequency band 0.15 -80 MHz Test voltage 10 V
AM 80 % with 1 kHz
Source impedance 150 Ohm
Criterion A
DIN EN 61000-6-2
DIN EN 61000-4-6
Burst Test voltage 1 kV
tr/tn 5/50 ns
Repetition rate 5 kHz
Criterion A
DIN EN 61131-2
DIN EN 61000-6-2
DIN EN 61000-4-4
Operating Parameters (EMC) - Immunity to
Interference of DC Power Supply In- and Outputs
Parameter Value Reference
Asymmetric RF,
amplitude-modulated Frequency band 0.15 -80 MHz Test voltage 10 V
AM 80 % with 1 kHz
Source impedance 150 Ohm
Criterion A
DIN EN 61000-6-2
DIN EN 61000-4-6
Burst Test voltage 2 kV
tr/tn 5/50 ns
Repetition rate 5 kHz
Criterion A
DIN EN 61131-2
DIN EN 61000-6-2
DIN EN 61000-4-4

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JX2-OD4.2 4 Technical Data
Jetter AG 17
4 Technical Data
Technical Data - JX2-OD4.2 Module
4 digital outputs DC 24 V, 2 A, pnp
Power supply of the internal logic
circuit • centralised arrangement: via basic unit
• decentralised arrangement: via power
supply module JX2-PS1.
Connection to the basic unit via
system bus Male connector SUB-D, 9 pins
Output terminals Plug-in terminal blocks
LEDs, outputs 1 -8 Output is set on DC 24 V; pick-off method:
Hardware signal
Enclosure Aluminium, painted
Dimensions (H x W x D in mm) 115 x 45 x 69
Weight 350 g
Mounting DIN Rail
Heat loss of logic circuit 0.3 Watt
Type of outputs Transistor, pnp
Rated voltage DC 24 V -15 % .. +20 %
Voltage Range DC 20 .. 30 V
Load current max. 2 A per output
Output power of outputs 384 W
Electrical Isolation None
Protective circuit
Short circuit, overvoltage, overtemperature
Protection against inductive loads yes
Principle of Operation Non-latching
Signal voltage ON typ. VSupply -1.5 V

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Caution
Make sure that digital output modules are disconnected from the supply before
inserting or removing them. When removing or inserting the module, the supply
lines as well as the signal lines must be de-energised. Otherwise the JX2-OD4.2
module will be destroyed.
Note!
A digital output may directly (without additional load) be connected to a digital
input.

JX2-OD4.2 5 JX2-OD4.2 - Digital Output Module
Jetter AG 19
5 JX2-OD4.2 - Digital Output Module
The JX2-OD4.2 module is for connecting centralised or decentralised equipment,
such as actuators, valves or contactors.
5.1 Description of Connections
On the expansion module, 4 terminals have been provided for 24 V output signals.
The 0 V signal is to be connected to the 0 V terminal of the electric cabinet.
Terminal Specifications
• 5-pole terminal block COMBICON RM 5.08 (for printed circuit boards)
• Cable cross-sectional area: 0.25 - 2.5 mm2
• Torque (for input plug screws): 0.5 .. 0.6 Nm
• The maximum stripping length for input lines is 7 mm
• The accepted VDE guidelines have to be observed
• Flat-bladed screwdriver: 0.6 x 3.5 x 100 mm
Connecting Cable Specifications
• Not required
Cable Shielding
• Not required

5.2 Description of LEDs JetWeb
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Fig. 5: Example: Output Wiring of a JX2-OD4.2 Module
5.2 Description of LEDs
The LEDs show that a 24 V output signal is applied to the corresponding output.
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