Jetter JX3-AO4 User manual

JX3-AO4
Analog Output Module
60873348

2 Jetter AG
Introduction
Item # 60873348
Revision 1.04.1
September 2012 / Printed in Germany
Jetter AG reserve the right to make alterations to their products in the interest of technical progress. These alterations
need not be documented in every single case.
This User Manual and the information contained herein have been compiled with due diligence. However, Jetter AG
assume no liability for printing or other errors or damages arising from such errors.
The brand names and product names used in this document are trademarks or registered trademarks of the respective
title owner.

Jetter AG 3
JX3-AO4 Introduction
How To Contact us:
Jetter AG
Graeterstrasse 2
D-71642 Ludwigsburg
Germany
Phone - Switchboard: [phone]
Phone - Sales: [phone]
Phone - Technical Hotline: [phone]
Fax - Sales: [phone]
E-Mail - Sales: [e-mail]
E-Mail - Technical Hotline: [e-mail]
This User Manual is an integral part of JX3-AO4:
Type:
Serial #:
Year of construction:
Order #:
To be entered by the customer:
Inventory #:
Place of operation:
Address
Assignment to Product

4 Jetter AG
Introduction
Significance of this User Manual
The User Manual is an integral part of the device JX3-AO4:
It must be kept in a way that it is always at hand, until the device JX3-AO4
will be disposed of.
If the device JX3-AO4 is sold or loaned/leased out, the User Manual has to
be passed on.
In any case you encounter difficulties to clearly understand this User Manual,
please contact the manufacturer.
We would appreciate any suggestions and contributions on your part and
would ask you to contact us by our e-mail address [e-mail]. This will
help us to produce manuals that are more user-friendly and to address your
wishes and requirements.
This User Manual contains important information on how to transport, erect,
install, operate, maintain and repair the JX3-AO4.
Therefore, the persons carrying out these jobs must carefully read, understand
and observe this User Manual, and especially the safety instructions.
Missing or inadequate knowledge of the User Manual results in the loss of any
claim of liability on part of Jetter AG. Therefore, the operating company is
recommended to have the instruction of the persons concerned confirmed in
writing.
Significance

Jetter AG 5
JX3-AO4 Contents
Table of Contents
1Safety Instructions 9
Generally Valid Safety Instructions ..............................................................................................10
Instructions on EMI ......................................................................................................................12
2Engineering 13
Product Description - JX3-AO4....................................................................................................14
Parts and Interfaces of the JX3-AO4 Module ..............................................................................15
Minimum Requirements ...............................................................................................................16
JX3-Modules: List of Documentation ...........................................................................................18
Accessories for the JX3 System ..................................................................................................20
Physical Dimensions ....................................................................................................................21
Assignment of Terminal X51 ........................................................................................................22
Assignment of Terminal X52 ........................................................................................................23
Specification of the Connectors for Terminals X51 / X52.............................................................24
Internal Block Diagram.................................................................................................................25
Connecting Voltage and Current Actuators..................................................................................26
LEDs of the Module JX3-AO4......................................................................................................29
3Installing, Replacing, and Removing the Module 30
Installing a JX3 Peripheral Module on a DIN Rail........................................................................31
Replacing a JX3 Peripheral Module.............................................................................................32
Removing a JX3 Peripheral Module from the DIN Rail................................................................34
4First Commissioning 37
Preparing First Commissioning....................................................................................................38
First Commissioning by a JC-3xx ................................................................................................39
First Commissioning by a JC-24x ................................................................................................40
5Programming 41
Abbreviations, Module Register Properties and Formats ............................................................42
5.1 Register and I/O Numbering for JX3 Modules ........................................................................44
Registers and Module Registers..................................................................................................45
I/O Module Numbers in the JX2 System Bus ..............................................................................46
Register and I/O Numbers with JC-24x and JM-D203-JC-24x....................................................47
Register and I/O Numbers with JC-3xx .......................................................................................48
Register and I/O Numbers for JC-647 with JX6-SB(-I) ................................................................49
Register and I/O Numbers for JC-800 with JX6-SB(-I) ................................................................50
Register and I/O Numbers for JC-9xx with JX6-SB(-I) ................................................................51
5.2 Register Access to JX3 Modules on the JX2 System Bus.....................................................52
Direct Register Access to JX3 Modules in the JX2 System Bus .................................................53
Example: Direct Register Access.................................................................................................54
Indirect Register Access to JX3 Modules on the JX2 System Bus..............................................55
Example: Indirect Register Access ..............................................................................................57
Module Registers for Indirect Register Access ............................................................................58
5.3 Output of Voltages and Currents..............................................................................................59
Converting Digital Values into Analog Values ..............................................................................60

6 Jetter AG
Contents
Voltage Output............................................................................................................................. 62
Current Output............................................................................................................................. 64
Register Description: Voltage and Current Output ...................................................................... 66
Example: Configuring the Analog Outputs via JC-3xx ................................................................ 68
Example: Configuring the Analog Outputs via JC-24x ................................................................ 70
5.4 Additional Features................................................................................................................... 72
5.4.1 User-Defined Scaling ................................................................................................................ 73
Function of User-Defined Scaling ............................................................................................... 74
Configuring User-Defined Scaling............................................................................................... 76
Register Description: User-Defined Scaling................................................................................ 78
Example: Scaling a Pressure Value via JC-3xx .......................................................................... 80
Example: Scaling a Pressure Value via JC-24x .......................................................................... 82
5.4.2 Limit Monitoring, Trailing Indicator, Cutting Off, and Forcing ............................................. 84
Monitoring Limit Values ............................................................................................................... 85
Trailing Indicator .......................................................................................................................... 87
Upper and Lower Capping .......................................................................................................... 89
Forcing the Analog Outputs......................................................................................................... 91
Register Description .................................................................................................................... 93
5.4.3 Output of Error Values .............................................................................................................. 97
Configuring Error Values ............................................................................................................. 98
Register Description - Output of Error Values ........................................................................... 100
Example: Output of Error Values via JC-3xx............................................................................. 102
Example: Output of Error Values via JC-24x............................................................................. 104
5.4.4 Oscilloscope ............................................................................................................................ 106
Start/Stop Recording ................................................................................................................. 107
Continuous Recording............................................................................................................... 109
Recording Values under Trigger Condition ................................................................................ 111
Reading Out the Recorded Values.............................................................................................114
Oscilloscope Register Description .............................................................................................115
Example: Recording and Reading of Values..............................................................................117
5.5 Status Monitoring via Collective Bits .....................................................................................119
Status Monitoring via Collective Bits ......................................................................................... 120
Register Description for Collective Bits ..................................................................................... 122
6Locating of Errors 125
LEDs of the Module JX3-AO4 ................................................................................................... 126
Diagnostics of Error Messages via Module Registers .............................................................. 127
Error regarding Reference Values............................................................................................. 129
Missing Connection to the Controller ........................................................................................ 130
Invalid Operating System .......................................................................................................... 131
DAC Error .................................................................................................................................. 132
Internal Auxiliary Voltages are Faulty ........................................................................................ 133
Register Description: Locating of Errors ................................................................................... 134
7How to Identify the Module 137
Module Versions........................................................................................................................ 138
Electronic Data Sheet (EDS) with JC-3xx ................................................................................. 140
Electronic Data Sheet (EDS) with JC-24x................................................................................. 142
Electronic Data Sheet (EDS) with JC-647 and JX6-SB(-I)........................................................ 144
Example: Reading Out an EDS with JC-3xx ............................................................................. 146
Example: Reading Out an EDS with JC-24x............................................................................. 148
Identification by Means of Module Registers ............................................................................ 150
Identification via Nameplate ...................................................................................................... 151

Jetter AG 7
JX3-AO4 Contents
8Quick Reference - JX3-AO4 153
Appendix 155
A: Technical Data ..........................................................................................................................156
Technical Data............................................................................................................................157
Physical Dimensions ..................................................................................................................158
Operating Parameters: Environment and Mechanics ................................................................159
Operating Parameters: Enclosure..............................................................................................160
DC Power Supply Inputs and Outputs .......................................................................................161
Shielded Data and I/O Lines ......................................................................................................162
B: Index..........................................................................................................................................163

Jetter AG 9
JX3-AO4 Safety Instructions
1 Safety Instructions
This chapter informs the user of general safety instructions and warns of
residual dangers, if applicable. Furthermore, it contains information on EMC.
Topic Page
Generally Valid Safety Instructions............................................................... 10
Instructions on EMI ....................................................................................... 12
Introduction
Contents

10 Jetter AG
1Safety Instructions
Generally Valid Safety Instructions
This device complies with the valid safety regulations and standards. Special
emphasis was given to the safety of the users.
Of course, the user should adhere to the following regulations:
relevant accident prevention regulations;
accepted safety rules;
EC guidelines and other country-specific regulations
Usage according to the intended conditions of use includes operation in
accordance with this User Manual.
The JX3-AO4 module is a JX3 peripheral module of four analog outputs for
connection to analog actuators. It can be connected to the JX3 system bus.
The JX3 system bus starts at the JX3-BN-xxx bus head or at the controller
JC-3xx. By means of the bus head JX3-BN-CAN, the JX3-AO4 can be
connected to the controllers JC-24x und JC-647, as well as to the dual axis
controller JM-D203-JC24x. The JX3-AO4 module is supplied with voltage by
the JC-3xx controllers or by the modules JX3-BN-XXX and JX3-PS1. This
operating voltage is classified as SELV (Safety Extra Low Voltage). Therefore,
the JX3-AO4 module is not subject to the EU Low Voltage Directive.
The JX3-AO4 module may only be operated within the limits of the stated
data, see chapter Technical Data (see page 157).
The device is used to control machinery, such as conveyors, production
machines, and handling machines.
This device must not be used in technical systems which to a high degree
have to be fail-safe, e. g. ropeways and aeroplanes.
If the device is to be run under ambient conditions which differ from the
conditions mentioned in chapter Operating Conditions (see page 159), the
manufacturer is to be contacted beforehand.
Only instructed, trained and authorized persons are permitted to operate this
device.
Transport: Only by personnel with knowledge in handling electrostatically
sensitive components.
Installation: Only by specialists with training in electrical engineering.
Engineering: Only by trained personnel, as specific know-how of electrical
engineering is required.
Commissioning: Only by specialists with profound knowledge of, and
experience with, electrical engineering / drive technology.
For safety reasons, no modifications and changes to the device and its
functions are permitted.
Any modifications to the device not expressly authorized by Jetter AG will
result in a loss of any liability claims to Jetter AG.
Introduction
Intended Conditions of
Use
Usage Other than
Intended
Who may Operate the
Device?
Modifications and
Alterations to the Device

Jetter AG 11
JX3-AO4 Safety Instructions
The original parts are specifically designed for the device. Parts and
equipment from other manufacturers are not tested on our part, and are,
therefore, not released by Jetter AG.
The installation of such parts may impair the safety and the proper functioning
of the device.
Any liability on the part of Jetter AG for any damages resulting from the use of
non-original parts and equipment is excluded.
This device must not be repaired by the operators themselves. The device
does not contain any parts that could be repaired by the operator.
The device must be sent to Jetter AG for repair.
The environmental regulations of the respective country must be complied
with when decommissioning and disposing of devices on the operating
company's premises.
To exclude damages to JX3 modules the JX3 backplane bus has to be
attached during transport. This is particularly true for transport via mail.
During exchange of JX3 modules, degree of protection IP20 is not ensured.
Do not touch any electronic components once the JX3 module enclosure has
been removed from the JX3 backplane module.
Touching the EMC clip may result in damages to this clip and, thus, in lower
noise immunity.
Repair and Maintenance
Decommissioning and
Disposal
Transporting
JX3 Modules
Replacing Modules

12 Jetter AG
1Safety Instructions
Instructions on EMI
The noise immunity of a system is determined by the weakest component of
the system. For this reason, correct wiring and shielding of cables is of
paramount importance.
Measures for increasing immunity against EMI in electric plants:
The JX3-AO4 module has to be attached to a DIN rail acc. to EN 50022-35
x 7.5.
Follow the instructions given in Application Note 016 "EMC-Compatible
Installation of the Electric Cabinet" published by Jetter AG.
The following instructions are excerpts from Application Note 016:
On principle, physical separation should be maintained between signal
and power lines. We recommend spacings greater than 20 cm. Cables and
lines should cross each other at an angle of 90°.
The following line cables must be shielded:
Analog lines, data lines, motor cables coming from inverter drives (servo
output stage, frequency converter), lines between components and
interference suppressor filter, if the suppressor filter has not been placed at
the component directly.
Shield cables at both ends.
Unshielded wire ends of shielded cables should be as short as possible.
The entire shield must, in its entire perimeter, be drawn behind the
isolation, and then be clamped under an earthed strain relief with the
greatest possible surface area.
You can download Application Note 016 from our homepage
http://www.jetter.de. The path leading to Application Note 016
"EMC-Compatible Installation of Electric Cabinets" is "Industrial Automation -
Support - Downloads - english - 7_Miscellaneous - Application Notes".
Noise Immunity of a
System
Measures to be Taken
Download of Application
Note 016

Jetter AG 13
JX3-AO4 Engineering
2 Engineering
This chapter is for supporting you when engineering a plant equipped with the
JX3-AO4 module in the following fields of activity:
Planning the wiring between the JX3-AO4 module and the analog actuator
Selecting the analog actuators
Connecting the analog actuators to the module JX3-AO4
Commissioning the JX3-AO4 module in the control cabinet
Topic Page
Product Description - JX3-AO4 .................................................................... 14
Parts and Interfaces of the JX3-AO4 Module ............................................... 15
Minimum Requirements................................................................................ 16
JX3-Modules: List of Documentation............................................................ 18
Accessories for the JX3 System................................................................... 20
Physical Dimensions .................................................................................... 21
Assignment of Terminal X51......................................................................... 22
Assignment of Terminal X52......................................................................... 23
Specification of the Connectors for Terminals X51 / X52 ............................. 24
Internal Block Diagram ................................................................................. 25
Connecting Voltage and Current Actuators .................................................. 26
LEDs of the Module JX3-AO4 ...................................................................... 29
Purpose of this Chapter
Contents

14 Jetter AG
2Engineering
Product Description - JX3-AO4
The JX3-AO4 module is a peripheral module for connection of analog
actuators. This module is equipped with 4 analog outputs for voltages and
currents.
The following list shows the characteristics of this module:
4 analog outputs

Selectable output signals per channel:
0 V ... +10 V, -10 V ... +10 V,
0 mA ... 20 mA, 4 mA ... 20 mA
Resolution: 16 bits
Accuracy: > 99.5 %
Color of LED sheeting: sky-blue (RAL 5015)
Additional features of the JX3-AO4 module are:
User-scalable
Monitoring and evaluation of limits
Slave pointer
Cutting off
Forcing of analog outputs
Error values
Oscilloscope function
Table function
Operating system update by means of JetSym
The following items are included in the scope of delivery of the JX3-AO4
module:
Jetter item # Quantity Description
10000569 1 JX3-AO4
60869252 2 10-pin connector, spring cage technology
60870411 10 Terminal labels
60871899 1 Installation instruction
60870410 1 Keying pins
The JX3-AO4 Module
Characteristics
Additional Features
Scope of Delivery

Jetter AG 15
JX3-AO4 Engineering
Parts and Interfaces of the JX3-AO4 Module
The JX3-AO4 module features the following parts and interfaces:
6
Number Element Description
1 Upper latch For removing the JX3 module enclosure from
the JX3 backplane module
2 JX3 backplane module Connection of the JX3 modules, blue
3 X119 Connector for additional JX3 modules
4 JX3 module enclosure Can be dismounted from the JX3 backplane
module, light grey coloring
5 Release lever For removing the JX3 module from the DIN rail
6 Lower latch For removing the JX3 module enclosure from
the JX3 backplane module
Not visible in the illustration
7 Terminal X52 Connection of analog outputs 3 and 4
8 Terminal X51 Connection of analog outputs 1 and 2
9 LEDs Diagnostics and status display
Parts and Interfaces

16 Jetter AG
2Engineering
Minimum Requirements
The JX3-AO4 module is operated in a system consisting of various
components supplied by Jetter AG. In order to ensure proper interaction of
these components, the operating systems used and the programming tool
JetSym must have the release numbers listed below.
The module JX3-AO4 can be used in the following configurations:
At a JetControl 3xx
Connected to an Ethernet bus head JX3-BN-ETH
Connected to the JX2 system bus of a JetControl 24x via CAN bus head
JX3-BN-CAN
Connected to the JX2 system bus of a dual axis controller JM-D203-JC24x
via CAN bus head JX3-BN-CAN
At a JX2 system bus of a JetControl 647 with a submodule JX6-SB(-I) via
CAN bus head JX3-BN-CAN
At a JX2 system bus of a JetControl 9xx with a submodule JX6-SB(-I) via
CAN bus head JX3-BN-CAN
Which is the earliest possible release of the operating system for the JX3-AO4
module is dependent on the hardware revision applied. You will find the
hardware revision number on the nameplate fixed to the left cover of the
enclosure. The release number of the operating system applied can be read
out of MR 9.
Hardware Revision Earliest Possible Operating System
Release
Rev 01.xx.xx V 1.01.0.00 or higher
Rev 03.xx.xx or higher V 1.03.0.00 or higher
For the functions described in this document modules, controllers and
software have to meet the following minimum requirements:
JetWeb
Jetter
JC-243
1
3
5
7
2
4
6
8
IN PUT
9
11
13
15
10
12
14
16
IN PUT
1
3
5
7
2
4
6
8
OUTPUT
5V
ERR
24V
RUN
LOA D
RUN
STO P
SER1
SER2
HIGH
MID
LOW
ADRESS
S3 1
S3 2
S3 3
0
F
2
1
4
3
8
7
6
5
A
9
C
B
E
D
0
F
2
1
4
3
8
7
6
5
A
9
C
B
E
D
0
F
2
1
4
3
8
7
6
5
A
9
C
B
E
D
2
13 4 5
R E D1 D2
JX3-AO4
X51
X52
I1+
I3+
0V
0V
0V
0V
SHLD
SHLD
U2+
U4+
I2+
I4+
0V
0V
0V
0V
SHLD
SHLD
R E D1 D2
JX3-AO4
X51
X52
I1+
I3+
0V
0V
0V
0V
SHLD
SHLD
U2+
U4+
I2+
I4+
0V
0V
0V
0V
SHLD
SHLD
R E D1 D2
JX3-BN-CAN
Jetter
X18
BUSINBUSOUTPOWER
X10
0V
X19
DC24V
0,5A
R E D1 D2
JX3-AO4
X51
X52
I1+
I3+
0V
0V
0V
0V
SHLD
SHLD
U2+
U4+
I2+
I4+
0V
0V
0V
0V
SHLD
SHLD
R E D1 D2
JC-340
Jetter
X14
X15
BUSOUT
X19
X61
ETHERNET
SD-CARD
X11
S11
SER
RUN
STOP
LOAD
POWER
X10
0V
DC24V
1,2A
R E D1 D2
JX3-BN-ETH
Jetter
X14
X15
ETHERNET
POWER
X10
0V
DC24V
0,5A
6 6 6
No. Element Function As of Release
No.
1 JetSym Programming software V 3.00
2 JC-3xx PLC JetControl 3xx In preparation
3 JX3-BN-ETH Ethernet bus head In preparation
4 JC-24x PLC JetControl 240 V 3.23
Introduction
Configurations
Minimum Requirements
of the Operating System
Minimum Requirements

Jetter AG 17
JX3-AO4 Engineering
No. Element Function As of Release
No.
JC-647 PLC JetControl 647 V 3.50
JX6-SB(-I) Submodule for system bus V 2.18
JM-D203-JC24x Dual axis controller with PLC
JetControl 240
V 1.12.0.00
5 JX3-BN-CAN CAN bus head V 1.06.0.00
6 JX3-AO4 Analog output module V 1.03.0.00

18 Jetter AG
2Engineering
JX3-Modules: List of Documentation
Various documents and software tools will support the user when engineering
and installing and programming the JX3-AO4 module. These documents and
software tools can be downloaded from our homepage http://www.jetter.de.
When performing engineering tasks, the following documents and files will
support you:
Data Sheet on the JX3-AO4 Module
Product description
Technical data
Dimensional drawings
User Manual on the JX3-AO4 Module

The document at hand
CAD Data of the JX3-AO4 Module
2D illustrations (dxf file)
3D illustrations (stp file)
User Manual on the JC-3xx Control System
Engineering a JX3 station
Product descriptions of JX3 modules
When engineering a JX3 station on the system bus (JC-24x and JC-647), the
following document and software tool will support you:
JX2-I/O System - User Information
System bus topology
Specification of the JX2 System Bus
Product descriptions of JX3-BN-CAN, JX2 modules, IP67
modules and third-party modules
System Bus Configurator
Excel file for designing the system bus
SysBus_Configuration_xxx_e.xls (xxx: Version)
Introduction
Engineering
Engineering at the
JX2 System Bus

Jetter AG 19
JX3-AO4 Engineering
When installing such modules, the following document will support you:
Installation Instruction
It is included in the boxed module JX3-AO4 and contains the
following information:
Installation of the module on a DIN rail
Terminal assignment
Specification of conductor terminals
Diagnostics via LEDs
User Manual on the JX3-AO4 Module
The document at hand
When programming the module, the following documents and software tools
will support you:
User Manual on the JX3-AO4 Module
The document at hand
JX2-I/O System - User Information
Module numbering system
Diagnostics of the modules on the JX2 system bus
JetSym
Programming tool
User Manual of the Controller

Depending on the controller used, you will need the
corresponding manual
Installation
Programming

20 Jetter AG
2Engineering
Accessories for the JX3 System
Ten labelling fields are included in the scope of delivery of the JX3-AO4
module:
Designation DIV_DEK_5/5_MC-10_NEUT._WS
Jetter item # 60870411
VPE 100 pcs.
One keying pin is included in the scope of delivery of the JX3-AO4 module:
Designation DIV_BL_SL_3.5_KO_OR
Jetter item # 60870410
Designation DIV_BL_3.5_ZE_8
Jetter item # 60870963
Designation DIV_CLIPFIX_35
Jetter item # 60863970
Type SD 0.4 x 2.5 - DIN 5264-A
Designation DIV_SCHRAUBENDREHER_2.5*75
Jetter item # 60871712
Labelling Field
Keying Pins
Strain Relief for
BU_10_E_BLZF_GE_RM
3.5
End Clamp for DIN Rail
Screw Driver