Johnson Controls M9203-AG-2 Series User manual

M9203-AGx-2(Z) Series On/Off and Floating Point Electric Spring Return Actuators
Installation Guide
1
Applications
The M9203-AGx-2(Z) Series On/Off and Floating Point
Electric Spring Return Actuators are direct-mount
actuators that operate on AC/DC 24 V power. These
bidirectional actuators do not require a damper linkage,
and are easily installed on round shafts from
1/4 to 1/2 in. (6 to 12 mm) or square shafts from
1/4 to 5/16 in. (6 to 8 mm) using the standard shaft
clamp included with the actuator.
A single M9203-AGx-2(Z) Series On/Off and Floating
Point Electric Spring Return Actuator provides
27 lb·in. (3 N·m) running and spring return torque. An
integral line voltage auxiliary switch, available only on
the M9203-xxB-2(Z) models, indicates end-stop
position, or performs switching functions within the
selected rotation range.
M9203-AGA-2(Z) actuators include plenum-rated
cables and are specially configured for installation in
spaces used for environmental air-handling purposes
other than ducts and plenums as specified in National
Fire Protection Association (NFPA) 70: National
Electrical Code section 300.22(C), Other Space Used
for Environmental Air. The space over a hung ceiling
used for environmental air handling purposes is an
example of the type of space for which these actuators
are configured.
Installation
The M9203-AGx-2(Z) Series On/Off and Floating Point
Electric Spring Return Actuators mount directly to the
surface in any convenient orientation using two
No. M3.5 x 9.5 mm self-drilling sheet metal screws and
the anti-rotation bracket (parts included with the
actuator). No additional linkages or couplers are
required. Electrical connections are color-coded and
identified with numbers permanently marked on the
actuator cable. A tag on the actuator cable identifies
the electrical connections and wiring details are
included on the actuator housing.
IMPORTANT: Use this M9203-AGx-2(Z) Series
On/Off and Floating Point Electric Spring Return
Actuator only to control equipment under normal
operating conditions. Where failure or malfunction of
the actuator could lead to personal injury or property
damage to the controlled equipment or other
property, additional precautions must be designed
into the control system. Incorporate and maintain
other devices, such as supervisory or alarm systems
or safety or limit controls, intended to warn of or
protect against failure or malfunction of the actuator.
IMPORTANT : Utiliser ce M9203-AGx-2(Z) Series
On/Off and Floating Point Electric Spring Return
Actuator uniquement pour commander des
équipements dans des conditions normales de
fonctionnement. Lorsqu'une défaillance ou un
dysfonctionnement du actuator risque de provoquer
des blessures ou d'endommager l'équipement
contrôlé ou un autre équipement, la conception du
système de contrôle doit intégrer des dispositifs de
protection supplémentaires. Veiller dans ce cas à
intégrer de façon permanente d'autres dispositifs,
tels que des systèmes de supervision ou d'alarme,
ou des dispositifs de sécurité ou de limitation, ayant
une fonction d'avertissement ou de protection en
cas de défaillance ou de dysfonctionnement du
actuator.
M9203-AGx-2(Z) Series On/Off and Floating Point Electric
Spring Return Actuators
Installation Guide
M9203-AGA-2, M9203-AGB-2,
M9203-AGA-2Z, M9203-AGB-2Z
Part No. 34-1791-8, Rev. F
January 2020
*3417918F*
34-1791-8, Rev.F

M9203-AGx-2(Z) Series On/Off and Floating Point Electric Spring Return Actuators Installation Guide2
Parts Included
• M9203-AGx-2(Z) actuator
• M9203-603 adjustable stop kit
• M9000-604 anti-rotation bracket with two
No. M3.5 x 9.5 mm, pan-head, cross-recessed
(Phillips), self-drilling and self-tapping screws
Special Tools Needed
• 10 mm wrench/socket
• drill with Phillips bit, driver size 1
Dimensions
IMPORTANT: Do not install or use this
M9203-AGx-2(Z) Series On/Off and Floating Point
Electric Spring Return Actuator in or near
environments where corrosive substances or vapors
could be present. Exposure of the electric actuator
to corrosive environments may damage the internal
components of the device, and will void the
warranty.
Figure 1: M9203-AGx-2 Series On/Off and Floating Point Electric Spring Return Actuator
Dimensions, in. (mm)
10 30
90
50
70
10 30
90
50
70
1/4 (6.5) Slot Width
5/16 (8) Slot Length
4-15/64
(107.5)
25/32
(20)
3-15/16
(82)
15/64
(6)
2-1/4
(57.5)
45/64
(18)
1-1/8
(28.7)
1-35/64
(39.2)
47/64
(18.7)
FIG:M9203_AGx_dim
RA
DA RA DA
6-3/8
(162)
4-55/64
(123.6)

M9203-AGx-2(Z) Series On/Off and Floating Point Electric Spring Return Actuators Installation Guide 3
Accessories
Mounting
The M9203-AGx-2(Z) Series On/Off and Floating Point
Electric Spring Return Actuators can be easily installed
on dampers with round shafts from 1/4 to 1/2 in.
(6 to 12 mm) or square shafts from 1/4 to 5/16 in.
(6 to 8 mm) using the standard shaft coupler included
with the actuator. If the damper shaft extends less than
3.31 in. (84 mm), see the Removable Coupler section
for further instructions. If the damper shaft extends less
than 0.79 in. (20 mm), install a shaft extension
recommended by the damper manufacturer.
Table 1: Accessories and Replacement Parts (Order Separately)
Code Number Description
DMPR-KC003 7 in. (178 mm) Blade Pin Extension (without bracket) for Johnson Controls® Direct-Mount Damper
Applications (quantity 1)
Note: Available with damper and may be ordered separately
M9000-322 Weathershield Kit for Damper Application of VA9104, VA9203, VA9208, and VA9308/9310 Series Electric
Actuators (quantity 1)
M9000-400 Jackshaft Linkage Adapter Kit (quantity 1)
M9000-560 Ball Valve Linkage Kit for applying M9104, M9203, and M9208 Series Electric Actuators to VG1000 Series
Valves (quantity 1)
M9000-561 Thermal Barrier Kit for M9000-560 Ball Valve Linkage. Extends M(VA)9104, M(VA)9203, M(VA)9208, and
M(VA)9308/9310 Series Electric Actuators applications to include low pressure steam (quantity 1)
M9000-604 Replacement Anti-Rotation Bracket Kit for M9203, M9208, M9220, and M9300 Series Electric Actuators
(quantity 1)
M9000-606 Position Indicator for Damper Applications (quantity 5)
M9000-607 Position Indicator for VG1000 Series Ball Valve Applications (quantity 5)
M9203-100 Remote Mounting Kit with Crankarm Kit (quantity 1)
M9203-110 Universal Mounting Kit without Crankarm Kit (quantity 1)
M9203-115 Universal Mounting Kit with Crankarm Kit (quantity 1)
M9203-150 Crankarm Kit (quantity 1)
M9203-250 Remote Mounting Kit with Crankarm Kit and Damper Linkage for D1300 Dampers (quantity 1)
M9203-601 Replacement Standard Coupler Kit (with Retainer) for Mounting M9203 Series Electric Spring Return
Actuators (quantity 1)
M9203-602 Replacement Retainer for M9203 Series Electric Spring Return Actuators (quantity 5)
M9203-603 Adjustable Stop Kit for M9203 Series Electric Spring Return Actuators (quantity 1)
M9000-700 Universal Ball Valve Linkage Kit (Quantity 1)

M9203-AGx-2(Z) Series On/Off and Floating Point Electric Spring Return Actuators Installation Guide4
Counterclockwise (CCW) Spring Return
Direction – Clockwise (CW) Powered
Operation
For CCW spring return direction, mount the actuator to
the damper shaft so that Side A of the actuator is away
from the damper as illustrated in Figure 2. With power
applied, the actuator drives CW from the 0° position
and spring returns CCW.
Clockwise (CW) Spring Return Direction –
Counterclockwise (CCW) Powered Operation
For CW spring return direction, mount the actuator to
the damper shaft so that Side B of the actuator is away
from the damper as illustrated in Figure 3. With power
applied, the actuator drives CCW from the 0° position
and spring returns CW.
Removable Coupler
If the damper shaft extends less than 3.31 in. (84 mm),
mount the coupler on the face of the actuator closest to
the damper.
If the damper shaft extends less than 0.79 in. (20 mm),
a shaft extension is required to mount the actuator.
To change the coupler’s position, see Figure 4 and
proceed as follows:
1. Mount the coupler on either Side A or Side B of the
actuator as determined by the shaft length.
2. Snap the locking clip securely into the coupler
retention groove to retain the coupler.
Mounting the Actuator
To mount the actuator, proceed as follows:
1. See the dimensions in Figure 5 and Table 2 to
ensure the correct positioning of the anti-rotation
bracket.
Figure 2: Actuator Side A
30
90
50
70
30
90
50
70
RA
DA RA DA
10
FIG:M9203_AGx_A
Figure 3: Actuator Side B
RA DA
90
70
10
50 30
FIG:M9203_AGx_B
Table 2: Dimensions from Anti-Rotation Bracket
to Shaft Center
Shaft Diameter,
in. (mm)
Dimension A,
in. (mm)
Dimension B,
in. (mm)
1/4 to 1/2 (6 to 12) 4-27/32 (123) 3-5/8 (92)
Figure 4: Changing the Coupler Position
FIG:exp_cplr
Figure 5: Positioning the Anti-Rotation Bracket
30
90
50
70
30
90
50
70
RA
DA RA DA
30
90
50
70
30
90
50
70
RA
DA RA DA
10 10
FIG:M9203_AGx_brkt
DIM. A
DIM. B

M9203-AGx-2(Z) Series On/Off and Floating Point Electric Spring Return Actuators Installation Guide 5
2. Bend or cut the anti-rotation bracket to fit the
damper frame or duct as illustrated in Figure 6.
Note: The anti-rotation bracket can be bent to fit a
round damper.
3. Mark or drill mounting holes in the damper frame or
duct using the anti-rotation bracket as a guide
(based on the measurements obtained in Table 2
and Figure 5).
4. Secure the anti-rotation bracket to the damper
frame or duct using the two No. M3.5 x 9.5 mm
self-drilling sheet metal screws provided.
5. Slide the actuator onto the damper shaft, and
position the anti-rotation bracket tab into the slot at
the bottom of the actuator as illustrated in Figure 6.
6. Rotate the damper blade(s) to the desired position
if the power is lost.
7. Hold the actuator perpendicular to the damper
shaft. Evenly hand-tighten each nut on the coupler
U-bolt, then torque the coupler U-bolt nuts to
100 to 125 lb·in. (11 to 14 N·m).
8. Apply power long enough for the actuator to travel
a full stroke. Verify that the actuator rotates freely
throughout the range.
Limiting Rotation Range Using M9203-603
Adjustable Stop Kit
The actuator is factory set for 95° rotation, and its
range is limited in 5° increments to a minimum of 35°. A
stroke-limiting stop can be attached in the field to the
shaft coupler side of the actuator to reduce the rotation
range. Attaching the stroke-limiting stop in the furthest
mounting position reduces the rotation range of the
actuator by 5°. Each progressive mounting position
reduces the rotation range an additional 5°.
1. Check that the damper blade is visible or its
position is permanently marked on the end of the
damper shaft, as illustrated in Figure 7.
2. Position the stroke-limiting stop in the serrated slot
with its leading edge at the scale position matching
the desired stroke.
3. The product label marks hole positions for the
M3-0.5 x 8 mm self-tapping screw provided with
the adjustable stop kit. Drive the screw through the
slot in the adjustable stop and into the actuator
face over a marked hole position. (See Figure 8.)
Note: The minimum rotation range is 35°.
IMPORTANT: The tab on the anti-rotation bracket
must fit midpoint in the actuator slot. Positioning the
tab midpoint in the slot prevents actuator binding
and premature wear, and makes actuator removal
easier.
IMPORTANT: Do not overtighten the mounting
screws to avoid stripping the threads. Be certain that
the tab on the anti-rotation bracket remains properly
positioned in the slot on the actuator, and that the
actuator remains parallel to the mounting surface.
Figure 6: Anti-Rotation Mounting Bracket
FIG:M9203_ Anti-Rotn_Mntg_Brkt_Posn
2-1/4
(57.5)
3-1/4
(82.5)
Anti-Rotation Bracket
Damper Frame
Self-Drilling Sheet Metal Screws (2)
Figure 7: Damper Position
FIG:dampers
FIG
:dampos
Figure 8: Limiting Rotation Range
FIG:strk_limit

M9203-AGx-2(Z) Series On/Off and Floating Point Electric Spring Return Actuators Installation Guide6
Wiring
See Figure 9 and Figure 10 to wire the applicable
M9203-AGx-2(Z) Series model.
Figure 9: Control Wiring
~
+
-
24 VAC
24 VDC
RA
RA
DADA
4
BLK
RED GRY ORN
123
Floating Control, Four Wire
~
+
-
24 VAC
24 VDC
RA
RA
DADA
4
BLK
RED GRY ORN
123
On/Off Control, Two Wire
~
+
-
24 VAC
24 VDC
RA
RA
DADA
4
BLK
RED GRY ORN
123
Open/Close, Single Wire Control
FIG:M92xx-AGx_cntrlwir
24 VAC
24 VDC
~
+
-
RA
RA
DADA
4
BLK RED GRY ORN
123
RA
RA
DADA
4
BLK RED GRY ORN
123
Floating Control, Multiple Actuators with One Transformer
!
WARNING: Risk of Electric Shock.
Disconnect or isolate all power supplies
before making electrical connections.
More than one disconnection or isolation
may be required to completely
de-energize equipment. Contact with
components carrying hazardous voltage
can cause electric shock and may result
in severe personal injury or death.
AVERTISSEMENT : Risque de
décharge électrique.
Débrancher ou isoler toute alimentation
avant de réaliser un branchement
électrique. Plusieurs isolations et
débranchements sont peut-être
nécessaires pour -couper entièrement
l'alimentation de l'équipement. Tout
contact avec des composants
conducteurs de tensions dangereuses
risque d'entraîner une décharge
électrique et de provoquer des blessures
graves, voire mortelles.
!
CAUTION: Risk of Property Damage.
Do not apply power to the system before
checking all wiring connections. Short
circuited or improperly connected wires
may result in permanent damage to the
equipment.
MISE EN GARDE : Risque de dégâts
matériels.
Ne pas mettre le système sous tension
avant d'avoir vérifié tous les raccords de
câblage. Des fils formant un court-circuit
ou connectés de façon incorrecte
risquent d'endommager
irrémédiablement l'équipement.
Figure 10: Auxiliary Switch Wiring Diagram
COM NC NO
21
21
23
22
21 22 23
BLK/
RED
BLK/
BLU
BLK/
GRY
S1
FIG:aux_wring

M9203-AGx-2(Z) Series On/Off and Floating Point Electric Spring Return Actuators Installation Guide 7
Using Conduit
All M9203-xxx-2(Z) Series Actuators accept 1/2 in.
threaded electrician’s fittings.
1. Feed the actuator cables through the field supplied
electrician’s fitting and conduit.
2. Thread the electrician’s fitting into the actuator and
secure the conduit to the fitting in accordance with
local building code requirements.
Setup and Adjustments
Mode Selection Switch
Actuators have an external mode selection switch to
reverse control logic. The switch is accessible from
both A and B sides of the actuator as illustrated in
Figure 12. Actuators are delivered in Direct Acting (DA)
mode and can be switched by the user to Reverse
Acting (RA) mode.
!
CAUTION: Risk of Property Damage.
Insulate and secure each unused wire
lead before applying power to the
actuator. Failure to insulate and secure
each unused wire lead may result in
property damage.
MISE EN GARDE : Risque de dégâts
matériels.
Isoler et protéger chaque fil non utilisé
avant de mettre l'actuator sous tension.
Le non-respect de cette obligation
d'isolation et de protection de chaque fil
non utilisé risque d'entraîner des dégâts
matériels.
IMPORTANT: Make all wiring connections in
accordance with the National Electrical Code and
local regulations. Use proper Electrostatic Discharge
(ESD) precautions during installation and servicing
to avoid damaging the actuator’s electronic circuits.
Figure 11: Adding Flexible Metal Conduit
FIG:add_cndt
Figure 12: Mode Selection
FIG:AGx
_modsel
Side A of Actuator Side B of Actuator
DA RA DARA

M9203-AGx-2(Z) Series On/Off and Floating Point Electric Spring Return Actuators Installation Guide8
Control Response
The installation side of the actuator and the position of
the mode selection switch combine to determine
control response from the actuator. See Figure 13.
Auxiliary Switch (M9203-xxB-2(Z) Models)
The M9203-xxB-2(Z) models include one integral
auxiliary switch with a switch adjuster accessible on
either face of the actuator (see Figure 2 and Figure 3).
The factory setting for the Auxiliary Switch is
11° closing (relative to the 0 to 90° rotation range as
printed on the product label). See the Technical
Specifications table for the auxiliary switch ratings.
The switch point is continuously adjustable throughout
the actuator’s rotation range. For the most accurate
switch positioning, see Figure 14 and use the method
in the following example.
To change the switch point, proceed as follows:
1. Position the actuator in the full spring return
position.
Note: The switch is factory set to trip when the
actuator reaches the 11° position.
2. Rotate the switch adjuster until it points to the
desired switch point.
3. Connect the Auxiliary Switch to a power source or
an ohmmeter and apply power to the actuator. The
actuator moves to the fully open position and holds
while power is applied.
4. Observe the switch point. If required, repeat Step 1
through Step 3.
Repair Information
A number of replacement parts are available; see
Table 1 for more details. If an M9203-AGx-2(Z) Series
On/Off and Floating Point Control Electric Spring
Return Actuator fails to operate within its specifications,
replace the unit. For a replacement electric actuator,
contact the nearest Johnson Controls representative.
!
WARNING: Risk of Electric Shock and
Property Damage.
Insulate and secure each unused wire
lead before applying power to the
actuator. Failure to insulate and secure
each unused wire lead may result in
property damage, electric shock, and
severe personal injury or death.
AVERTISSEMENT : Risque de
décharge électrique et dégâts
matériels.
Isoler et protéger chaque fil non utilisé
avant de mettre l'actuator sous tension.
Le non-respect de cette obligation
d'isolation et de protection de chaque fil
non utilisé risque d'entraîner des dégâts
matériels, des décharges électriques et
des blessures graves, voire mortelles.
Figure 13: Control Response
FIG:M92xxAGx_CtrlRs pns
Control Inputs
GRY ORN
Mode Selection Switch
34
Installation Side
90
70
10
50 30
30
90
50
70
30
90
50
70
10
Figure 14: Switch Trip Point Settings
30
90
50
70
30
90
50
70
10
Switch Adjuster
FIG:swtch_sttng

Technical Specifications
M9203-AGx-2(Z) Series On/Off and Floating Point Control Electric Spring Return Actuator
(Part 1 of 2 )
Power
Requirements
-AGx-2 Models AC 24 V (AC 19.2 V to 28.8 V) at 50/60 Hz: Class 2 (North America) or Safety
Extra-Low Voltage (SELV) (Europe), 4.7 VA Running, 2.7 VA Holding Position
DC 24 V (DC 21.6 V to 28.8 V): Class 2 (North America) or SELV (Europe), 1.8 W
Running, 1 W Holding Position
Minimum Transformer Size: 6 VA per Actuator
-AGx-2Z Models AC 24 V (AC 19.2 V to 28.8 V) at 50/60 Hz: Class 2 (North America) or Safety
Extra-Low Voltage (SELV) (Europe), 5.1 VA Running, 2.8 VA Holding Position
DC 24 V (DC 19.2 V to 28.8 V): Class 2 (North America) or SELV (Europe), 1.9 W
Running, 1.1 W Holding Position
Minimum Transformer Size: 6 VA per Actuator
Input Signal -AGx-2(Z) Models AC 19.2 to 28.8 V at 50/60 Hz or DC 24 V +20%/-10%
Class 2 (North America) or SELV (Europe)
Minimum Pulse Width: 500 msec
Control Input
Impedance
-AGx-2(Z) Models 4,700 ohm
Auxiliary Switch
Rating
-xxB Models One Single-Pole, Double-Throw (SPDT), Double-Insulated Switch with Silver
Contacts:
AC 24 V, 50 VA Pilot Duty
AC 120 V, 5.8 A Resistive, 1/4 hp, 275 VA Pilot Duty
AC 240 V, 5.0 A Resistive, 1/4 hp, 275 VA Pilot Duty
Spring Return Direction Is Selectable with Mounting Position of Actuator:
Actuator Face Labeled A Is Away from Damper or Valve: CCW Spring Return
Actuator Face Labeled B Is Away from Damper or Valve: CW Spring Return
Rated Torque Power On
(Running)
27 lb·in. (3 N·m) All Operating Temperatures
Power Off
(Spring
Returning)
27 lb·in. (3 N·m) All Operating Temperatures
Rotation Range Maximum Full Stroke: 95°
Adjustable Stop: 35 to 95° Maximum Position
Rotation Time
for 90 Degrees of
Travel
Power On
(Running)
-AGx-2 Models
150 Seconds Constant for 0 to 27 lb·in. (3 N·m) Load, at All Operating Conditions
Power On
(Running)
-AGx-2Z Models
90 Seconds Constant for 0 to 27 lb·in. (3 N·m) Load, at All Operating Conditions
Power Off
(Spring
Returning)
12 to 17 Seconds for 0 to 27 lb·in. (3 N·m) Load, at Room Temperature
16 Seconds Nominal at Full Rated Load
22 Seconds Maximum with 27 lb·in. (3 N·m) Load at -22°F (-30°C)
Life Cycles 60,000 Full Stroke Cycles with 27 lb·in. (3 N·m) Load
1,500,000 Repositions with 27 lb·in. (3 N·m) Load

M9203-AGx-2(Z) Series On/Off and Floating Point Electric Spring Return Actuators Installation Guide 10
Audible Noise
Rating
Power On
(Running)
-AGx-2 Models
<28 dBA at 27 lb·in. (3 N·m) Load, at a Distance of 39-13/32 in. (1 m)
Power On
(Running)
-AGx-2Z Models
<37 dBA at 27 lb·in. (3 N·m) Load, at a Distance of 39-13/32 in. (1 m)
Power On
(Holding)
<20 dBA at a Distance of 39-13/32 in. (1 m)
Power Off
(Spring
Returning)
<56 dBA at 27 lb·in. (3 N·m) Load, at a Distance of 39-13/32 in. (1 m)
Electrical
Connections
-AGA-2(Z) Models 120 in. (3.05 m) UL 444 Type CMP Plenum Rated Cable with 19 AWG
(0.75 mm²) Conductors and 0.25 in. (6 mm) Ferrule Ends
Auxiliary Switch
(-xxB Models)
48 in. (1.2 m) UL 758 Type AWM Halogen Free Cable with 18 AWG (0.85 mm²)
Conductors and 0.25 in. (6 mm) Ferrule Ends
Conduit Connections Integral 1/2 in. (13 mm) Threaded Conduit Connector(s)
Mechanical
Connections
Round Shafts Range of Sizes: 1/4 to 1/2 in. (6 to 12 mm)
Square Shafts Range of Sizes: 1/4 to 5/16 in. (6 to 8 mm)
Enclosure Rating NEMA 2 (IP54) for all Mounting Orientations
Ambient
Conditions
Standard
Operating
-22 to 140°F (-30 to 60°C); 90% RH Maximum, Noncondensing
Storage -40 to 185°F (-40 to 85°C); 95% RH Maximum, Noncondensing
Dimensions 6.38 x 3.23 x 2.26 in. (162 x 82 x 57.5 mm)
Compliance United States UL Listed, CCN XAPX, File E27734; to UL 60730-1A: 2003-08, Ed. 3.1,
Automatic Electrical Controls for Household and Similar Use;
and UL 60730-2-14: 2002-02, Ed. 1, Part 2, Particular Requirements for Electric
Actuators. (Models: All)
Plenum Rated (UL 2043). Suitable for use in other environmental air space
(plenums) in accordance with Section 300.22 (C) of the National Electric Code
Canada UL Listed, CCN XAPX7, File E27734; to UL 60730-1:02-CAN/CSA: July 2002,
3rd Ed., Automatic Electrical Controls for Household and Similar Use;
and CSA C22.2 No. 24-93 Temperature Indicating and Regulating Equipment
(Models: All)
Europe CE Mark – Johnson Controls, Inc. declares that this product is in compliance with
the essential requirements and other relevant provisions of the EMC Directive
and Low Voltage Directive.
Australia and
New Zealand
RCM Mark, Australia/NZ Emissions Compliant (Models: All)
Shipping Weight -AGA Models: 2.0 lb (0.9 kg)
-AGB Models: 2.4 lb (1.1 kg)
M9203-AGx-2(Z) Series On/Off and Floating Point Control Electric Spring Return Actuator
(Part 2 of 2 )

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