Johnson Controls PENN ACT2 Service manual

Refrigeration Systems Technical Manual 804
Communications Section
Issue Date 0699
© 1999 Johnson Controls, Inc.
Code No. LIT-804250 www.johnsoncontrols.com
TECHNICAL BULLETIN
Setting Up External Communications
Setting Up External Communications ................................................3
Introduction......................................................................................................... 3
Key Concepts...................................................................................................... 4
Installation Options..........................................................................................................4
Alarm Dial-Out Options....................................................................................................4
Connecting a Single ACT2 Controller Directly to a Computer..........5
Introduction......................................................................................................... 5
Key Concepts...................................................................................................... 6
Definitions .......................................................................................................................6
ACT2 Controller Requirements........................................................................................6
Computer Requirements .................................................................................................6
Hardware Requirements..................................................................................................7
Procedure Overview........................................................................................... 8
Detailed Procedures........................................................................................... 9
Performing a Typical Installation without a ProLink Converter .........................................9
Performing an Alternate Installation with a ProLink Converter .......................................10
Connecting Multiple ACT2 Controllers Directly to a Computer ......15
Introduction....................................................................................................... 15
Key Concepts.................................................................................................... 16
Definitions .....................................................................................................................16
ACT2 Controller Requirements......................................................................................16
Computer Requirements ...............................................................................................16
Hardware Requirements................................................................................................16

Communications
2
Procedure Overview......................................................................................... 17
Detailed Procedures......................................................................................... 18
Connecting a Computer to Multiple ACT2 Controllers....................................................18
Connecting to Single or Multiple ACT2 Controllers via Modem .....23
Introduction....................................................................................................... 23
Key Concepts.................................................................................................... 24
Definitions .....................................................................................................................24
ACT2 Controller Requirements......................................................................................24
Computer Requirements ...............................................................................................24
Hardware Requirements................................................................................................24
Procedure Overview......................................................................................... 25
Detailed Procedures......................................................................................... 26
Connecting a Computer and Single or Multiple ACT2 Controllers via Modem................26
Resetting a Modem to Factory Defaults.........................................................................30
Alarm Dial-Out Options......................................................................31
Introduction....................................................................................................... 31
Key Concepts.................................................................................................... 32
Definitions .....................................................................................................................32
ACT2 Controller Requirements......................................................................................33
Hardware Requirements................................................................................................33
Procedure Overview......................................................................................... 34
Detailed Procedures......................................................................................... 36
Connecting a Remote Printer to Single or Multiple ACT2 Controllers for Alarm Dial-Out ...36
Connecting an Audible or Visible Alarm to an ACT2 Controller......................................40
Connecting a Modem for an ACT2 Controller to Dial-Out Alarms to a Pager or other
Receiving Device...........................................................................................................40
Troubleshooting.................................................................................41
Problem ............................................................................................................. 41
Possible Causes and Solutions ...................................................................... 41

Setting Up External Communications 3
Setting Up External
Communications
Introduction
This document covers the hardware needed to set up the remote
configuration, monitoring, and alarm dial out capabilities of the ACT2
controller.
For remote configuration and monitoring of the ACT2 controller
installation, as well as for computer monitoring of alarms, additional
Maestro software setup may be needed. See the Programming the
ACT2 Controller Using the Maestro Software Interface Technical
Bulletin for more information.

Communications
4
Key Concepts
Installation Options
ACT2 controllers can be set up and the installation can be remotely
monitored by setting up communication between the controller and a
computer running Maestro software. ACT2 controller communication
can be configured several ways:
•A single ACT2 controller can communicate directly with a
computer (Version 2.01 and later).
•A single ACT2 controller can communicate directly with a
computer via a ProLink converter.
•An ACT2 controller network (multiple ACT2 controllers) can
communicate directly with a computer via a ProLink converter.
•An ACT2 controller or network can communicate with a computer
via a modem connection.
In addition, the ACT2 controller can be set up to dial out to various
monitoring devices when an alarm condition is detected.
Alarm Dial-Out Options
The ACT2 controller can be configured to dial-out to the following:
•computer with Maestro software
•printer
•answering service
•audible alarm or strobe light
•pager

Setting Up External Communications 5
Connecting a Single ACT2
Controller Directly to a Computer
Introduction
Connecting an ACT2 controller to a computer that has the Maestro
software installed allows remote programming and monitoring of an
ACT2 controller installation.
A computer can be directly connected to a single ACT2 controller in
two ways:
•ACT2 controllers that are Version 2.01 or later have an external
serial port that will directly connect to the serial port on a PC.
•ACT2 controllers can also be connected to a computer using a
ProLink RS-232 to RS-485 converter connected to the ACT2
controller’s communication terminals.
This section describes hardware installation for both connections.

Communications
6
Key Concepts
Definitions
Straight Through Cable: A straight through cable is used to carry the
signal from the ProLink converter to a modem or computer. It is
available at most computer supply outlets.
Null Modem Cable: A null modem cable (also known as a data
transfer cable) is needed for direct connection to the ACT2 controller
(without a ProLink converter). This type of cable is available at most
computer supply outlets.
ProLink RS-232 to RS-485 Converter: The ProLink converter is
available through Johnson Controls/Encore. It converts the ACT2
controller communication signal into a signal that the computer can
interpret. ACT2 controllers older than Version 2.01 must use this
converter. The ProLink converter is packaged complete with a power
supply and a 9-pin to 25-pin cable.
ACT2 Controller Requirements
The ACT2 controller must be set up for “modem” connection and a
communication ID must be assigned before communication with the
controller will be successful. For information on how to set the
communication ID and mode, see the Programming ACT2 System
Parameters Technical Bulletin.
Computer Requirements
To connect an ACT2 controller to a computer, the computer must meet
or exceed the following criteria:
•386 or better IBMcompatible PC
•Windows3.1, Windows 95, or Windows 98
•Maestro software installed
•One unused, 9-pin or 25-pin, serial port

Setting Up External Communications 7
Hardware Requirements
For direct connection between a PC and a single ACT2 controller
(without a ProLink converter), the following hardware is needed:
•Cable: Depending on the type of serial port on the computer,
female 9-pin to female 9-pin null modem cable, or
female 25-pin to female 9-pin null modem cable
For direct connection with a ProLink converter between your PC and a
single ACT2 controller, the following hardware is needed:
•ProLink RS-232 to RS-485 converter
•Cable: Depending on the type of serial port on the computer,
female 9-pin to male 25-pin straight through cable, or
female 25-pin to male 25-pin straight through cable
•22AWG shielded, twisted pair cable (Belden 9451 or equivalent)

Communications
8
Procedure Overview
Table 1: Connecting a Single ACT2 Controller to a
Computer
To Do This Follow These Steps:
Directly Connect a Computer
to an ACT2 Controller
1. Turn off the computer.
2. Depending on the computer’s serial port,
do one of the following:
a. Plug the female 9-pin connector into
the serial communication port on the
computer.
b. Plug the female 25-pin connector into
the serial communication port on the
computer.
3. Plug the 9-pin female connector into the
receptacle on the side of the ACT2
controller.
4. Turn the computer back on.
Connect a Computer to an
ACT2 Controller with a ProLink
Converter
1. Turn off the computer and disconnect
power from the ACT2 controller.
2. Depending on the computer’s serial port,
do one of the following:
a. Plug the female 9-pin connector into
the serial communication port on the
computer.
b. Plug the female 25-pin connector into
the serial communication port on the
computer.
3. Plug the 25-pin male connector into the
ProLink converter port.
4. Unscrew the four screws on the cover of
the ProLink converter.
5. Set jumpers J3 and J4 on the inside of the
ProLink converter to the DTE position.
6. Re-attach the cover of the ProLink
converter using the screws that were
removed previously.
7. Connect the communications wire to the
ProLink converter: black wire to the “-”
terminal and white wire to the “+” terminal.
8. Open the front cover of the ACT2
controller.
9. Connect the RS-485 wire to the Remote
Communication Terminals inside of the
ACT2 controller; black wire to the “-”
terminal and white wire to the “+” terminal.
10. Plug in the power for the ProLink
converter.
11. Turn the computer back on and restore
power to the ACT2 controller.

Setting Up External Communications 9
Detailed Procedures
Performing a Typical Installation without a ProLink Converter
AlarmPower
Serial Null Modem Cable
9-Pin
Female
Connector
9-Pin
Female
Connector
or 25-Pin
Figure 1: Direct Connection Between the ACT2 Controller and a Computer
1. Turn off the computer.
2. Depending on the computer’s serial port, do one of the following:
a. 9-Pin Serial Port: Using the female 9-pin to female 9-pin null
modem cable, plug the female 9-pin connector into the male
9-pin serial communication port on the computer.
b. 25-pin Serial Port: Using the female 25-pin to female 9-pin
null modem cable, plug the female 25-pin connector into the
male 25-pin serial communication port on the computer.
3. Plug the 9-pin female connector into the receptacle on the side of
the ACT2 controller.
4. Turn the computer back on.

Communications
10
Performing an Alternate Installation with a ProLink Converter
AlarmPower
9-Pin
Female
Connector
or 25-Pin
25-Pin
Male
Connector
Straight Through Cable
(not Null Modem Cable)
22 AWG Shielded
Twisted Pair Cable
(Belden 9451 or equivalent)
P r o L i n k
ProLink
Converter
Figure 2: Alternate Method for Direct Connection Between the
ACT2 Controller and a Computer
1. Turn off the computer and disconnect power from the ACT2
controller.
2. Depending on the communication port on the computer that you
are using, do one of the following:
a. 9-Pin Serial Port: Using the female 9-pin to male 25-pin
straight through cable, plug the female 9-pin connector into the
male 9-pin serial communication port on the computer.
b. 25-Pin Serial Port: Using the female 25-pin to male 25-pin
straight through cable, plug the female 25-pin connector into
the male 25-pin serial communication port on the computer.

Setting Up External Communications 11
3. Plug the 25-pin male connector into the ProLink converter port.
(See Figure 3 below.)
Straight Through Cable
9-pin or
25-pin
Female 25-pin Male
Plug
together.
P r o L i n k
Figure 3: Connecting the Straight Through Cable
4. Unscrew the four screws on the cover of the ProLink converter.
5. Set jumpers J3 and J4 to the DTE position, as illustrated on the
inside cover of the ProLink converter.
ProLink Jumper Settings
DTE
DCE
J3 J4
Figure 4: ProLink Converter Jumper Settings
6. Re-attach the cover of the ProLink converter using the screws that
were removed previously.

Communications
12
7. Connect the communications wire to the ProLink converter
(black wire to the “-” terminal and white wire to the “+” terminal).
IMPORTANT: Polarity must be maintained between the ProLink
converter and ACT2 controllers. Reversing polarity
may result in damaged or incorrect communication.
22 AWG Shielded
Twisted Pair Cable
(Belden 9451 or equivalent)
- Black Wire
+ White Wire
P r o L i n k
Figure 5: ProLink Converter Communication Wiring
!
CAUTION: Shock Hazard. Disconnect power to the ACT2
controller before opening the cover, as some areas
on the board may be live when power is applied to
the controller.
8. Open the front cover of the ACT2 controller.
9. Connect the RS-485 wire to the Remote Communication Terminals
inside of the ACT2 controller; black wire to the “-” terminal and
white wire to the “+” terminal.

Setting Up External Communications 13
SW1
2121
TB12
USE COPPER CONDUCTORS ONLY
+-
J2
87654321
I5I4I2 I3I1
V9
V10
F 5
V7
V8
F 4
V5
V6
F 3
V3
V4
F 2 F 1
K5K4K3K2K1
NO NCC
TB5TB4TB3TB1
V2
TB2
V1
-+
TX
RX
1
RX
TX
TB14
TB15
TB16
RN8
I13I12
I 1 5 I 1 4
RN1 RN 3
RN2
RN5
RN6
SW2
RN4
B1
RN7
J7
J6
NO NCCNONCCNONCCNONCC
3
O12 456783
O F
12 45678
F
3
O12 4567 83
O F
12 45678
F
ACT2 Circuit Board
Communications shield drain wire
should be grounded to Earth Ground
only at one end of the cable. The
other end should be left unterminated.
-+-+
TB12
+12 VDC Auxiliary Power Output for Transducers
ACT2 Communications and Auxiliary Power Terminal Block
+12 Auxiliary Power Output for TransducersVDC
+5 Auxiliary Power Output for TransducersVDC
+5 Auxiliary Power Output for TransducersVDC
Communications (-) for Expansion Boards
Communications (+) for Expansion Boards
Communications (-) for ProLink
Communications (+) for ProLink
Earth
Ground
Relay 1 Relay 2 Relay 3 Relay 4 Relay 5
Aux. Power
+un
reg
+12V
+5V
GND
LOCAL
COMM
REMOTE
COMM
RS-485
Wire
- Black Wire
+ White Wire
Figure 6: ACT2 Controller Wiring
10. Plug in the power for the ProLink converter.
To
120 VAC
Outlet
ProLink Power Cord
P r o L i n k
Figure 7: ProLink Converter Power Connection
11. Turn the computer back on and restore power to the ACT2
controller.

Communications
14

Setting Up External Communications 15
Connecting Multiple ACT2
Controllers Directly to a
Computer
Introduction
Connecting a network of ACT2 controllers to a computer with the
Maestro software installed allows remote programming and viewing of
that network.
This section covers the steps needed to directly connect a computer to
a network of ACT2 controllers.

Communications
16
Key Concepts
Definitions
Straight Through Cable: A straight through cable is used to carry the
signal from the ProLink converter to a modem or computer. It is
available at most computer supply outlets.
ProLink RS-232 to RS-485 Converter: The ProLink converter is
available through Johnson Controls/Encore. It converts the ACT2
controller communication signal into a signal that the computer can
interpret. The ProLink converter is packaged complete with power
supply and a 9-pin to 25-pin cable.
ACT2 Controller Requirements
The ACT2 controllers must be set up for “modem” connection and a
unique communication ID must be assigned to each controller before
communication will be successful. For information on how to set the
communication ID and mode, see the Programming ACT2 System
Parameters Technical Bulletin.
Computer Requirements
To connect an ACT2 controller to a computer, the computer must meet
or exceed the following criteria:
•386 MHz or better IBM compatible PC
•Windows 3.1, Windows 95, or Windows 98
•Maestro Software installed
•one unused, 9-pin or 25-pin, serial port
Hardware Requirements
For direct connection between your PC and multiple ACT2 controllers,
the following hardware is needed:
•ProLink RS-232 to RS-485 converter with power supply and cable
•22 AWG shielded twisted pair cable (Belden 9451 or equivalent)

Setting Up External Communications 17
Procedure Overview
Table 2: Connecting Multiple ACT2 Controllers to a
Computer
To Do This Follow These Steps:
Connect a Computer to
Multiple ACT2 Controllers
1. Turn off the computer and disconnect
power from the ACT2 controllers.
2. Depending on the computer’s serial port,
do one of the following:
a. Plug the female 9-pin connector into
the serial communication port on the
computer.
b. Plug the female 25-pin connector into
the serial communication port on the
computer.
3. Plug the 25-pin male connector into the
ProLink converter port.
4. Unscrew the four screws on the cover of
the ProLink converter.
5. Set jumpers J3 and J4 to the DTE
position.
6. Re-attach the cover of the ProLink
converter using the screws that were
removed previously.
7. Connect the communications wire to the
ProLink converter (black wire to the
“-” terminal and white wire to the
“+” terminal).
8. Open the front cover of the ACT2
controller.
9. Connect the RS-485 wire to the remote
communication terminals inside of the
ACT2 controller; black wire to the
“-” terminal and white wire to the
“+” terminal.
10. Connect a second set of wires from the
remote communication terminals on the
first ACT2 controller to the remote
communication terminals on the
second ACT2 controller, etc., until all of
the controllers are connected in series.
11. Plug in the power for the ProLink
converter.
12. Turn the computer back on and restore
power to the ACT2 controller.

Communications
18
Detailed Procedures
Connecting a Computer to Multiple ACT2 Controllers
ProLink
AlarmPower AlarmPower
9-Pin
Female
Connector
or 25-Pin 25-Pin
Male
Connector ProLink
Converter
Straight Through Cable
(not Null Modem Cable) 22 AWG Shielded
Twisted Pair Cable
(Belden 9451 or equivalent)
To
Next
ACT2
Controller
Figure 8: Direct Connection Between Multiple ACT2 Controllers
and a Computer
1. Turn off the computer and disconnect power from the ACT2
controllers.
2. Depending on the communication port on the computer that you
are using, do one of the following:
a. 9-Pin Serial Port: Using the female 9-pin to male 25-pin
straight through cable, plug the female 9-pin connector into the
male 9-pin serial communication port on the computer.
b. 25-Pin Serial Port: Using the female 25-pin to male 25-pin
straight through cable, plug the female 25-pin connector into
the male 25-pin serial communication port on the computer.
3. Plug the 25-pin male connector into the ProLink converter port.
(See Figure 9.)

Setting Up External Communications 19
Straight Through Cable
9-pin or
25-pin
Female 25-pin Male
Plug
together.
P r o L i n k
Figure 9: Connecting the Cable
4. Unscrew the four screws on the cover of the ProLink converter.
5. Set jumpers J3 and J4 to the DTE position, as illustrated on the
inside cover of the ProLink converter.
ProLink Jumper Settings
DTE
DCE
J3 J4
Figure 10: ProLink Converter Jumper Settings
6. Re-attach the cover of the ProLink converter using the screws that
were removed previously.

Communications
20
7. Connect the communications wire to the ProLink converter (black
wire to the “-” terminal and white wire to the “+” terminal).
IMPORTANT: Polarity must be maintained between the ProLink
converter and ACT2 controllers. Reversing polarity
may result in damaged or incorrect communication.
22 AWG Shielded
Twisted Pair Cable
(Belden 9451 or equivalent)
- Black Wire
+ White Wire
P r o L i n k
Figure 11: ProLink Converter Communication Wiring
!
CAUTION: Shock Hazard. Disconnect power to the ACT2
controller before opening the cover, as some areas
on the board may be live when power is applied to
the controller.
8. Open the front cover of the ACT2 controller.