Johnson 40-6590 User manual

©2018 Johnson Level & Tool - Rev. 1 1
JLX®Horizontal/Vertical Tracking Rotary
ith GreenBrite®Technology
Model No. 40-6590
Instruction Manual
Congratulations on your choice of this JLX®Horizontal/Vertical Tracking
Rotary with GreenBrite®Technology. We suggest you read this instruction
manual thoroughly before using the instrument and sa e this instruction
manual for future use.
This is a Class III laser tool and is manufactured to comply with CFR 21,
parts 1040.10 and 1040.11 as well as international safety rule IEC 285.
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2©2018 Johnson Level & Tool - Rev. 1
able of Contents
1. Kit Contents
2. Features and Functions
3. Safety Instructions
4. Location/Content
of Warning Labels
5. Location of Parts/Components
6. Battery Installation
7. Operating Instructions
8. Application Demonstrations
9. Troubleshooting Guide
10. Accuracy Check
11. Technical Specifications
12. Care and andling
13. Product Warranty
14. Warranty Registration
15. Accessories
1. Kit Contents
Description for Model 40-6590 Qty.
Tracking Rotary Laser 1
Detector with Clamp and 4 “AA” Alkaline Batteries 1
Remote Control with 2 “AA” Alkaline Batteries 1
Tinted Glasses 1
6.4V Battery Charger 1
NiM Rechargeable Battery Pack 1
“C” Alkaline Battery Compartment (batteries not included) 1
Instruction Manual 1
ard-Shell Carrying Case 1
Vertical Leveling Plate 1
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2. Features and Functions
• Electronic self-leveling with horizontal and vertical
operating modes.
• Out of level indicator - if laser beam is out of its ±5°
self-leveling range, an alarm occurs.
• Vertical and horizontal working modes and 90° split beam for
layout work.
• Tilt indicator stops the laser beam rotation and flashes an alert
when the unit is bumped to ensure accuracy.
• Dual-slope mode allows the user to perform slope adjustments
in both the X- and Y-axis.
• Tracking mode sets slope automatically based on the detector’s
position.
• Scan mode simulates a laser line or dot.
• Two rotational speeds: 300 RPM and 800 RPM.
• Water and dust resistant.
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3. Safety Instructions
Please read and understand all of the following instructions, prior
to using this tool. Failure to do so, may void the warranty.
DANGER!
Class III Laser Product
Max. Power Output: ≤5mW
Wavelength: 510-530nm
HIS OOL EMI S LASER RADIA ION.
DO NO S ARE IN O BEAM.
AVOID DIREC EYE EXPOSURE.
ATTENTION IMPORTANT
• Read all instructions prior to operating this laser tool. Do not remove any labels from the tool.
• Do not stare directly at the laser beam.
• Do not project the laser beam directly into the eyes of others.
• Do not set up laser tool at eye level or operate the tool near a reflective surface as
the laser beam could be projected into your eyes or into the eyes of others.
• Do not place the laser tool in a manner that may cause someone to unintentionally
look into the laser beam. Serious eye injury may result.
• Do not operate the tool in explosive environments, i.e. in the presence of gases or
flammable liquids.
• Keep the laser tool out of the reach of children and other untrained persons.
• Do not attempt to view the laser beam through optical tools such as telescopes as
serious eye injury may result.
• Always turn the laser tool off when not in use or left unattended for a period of time.
• Remove the batteries when storing the tool for an extended time (more than 3 months)
to avoid damage to the tool should the batteries deteriorate.
• Do not attempt to repair or disassemble the laser tool. If unqualified persons attempt
to repair this tool, warranty will be void.
• Use only original Johnson®parts and accessories purchased from your Johnson®
authorized dealer. Use of non-Johnson®parts and accessories will void warranty.
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4. Location/Content of Warning Labels
510-530nm
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5. Location of Parts/Components
Rotating Laser
Output Window
90º Split Beam
Green Dot
Output Window
Tilt Mode
Button
Tilt Mode LED
Keypad
X-Axis LED
Power Button
Battery Cover
Battery Cover
Screw
5/8″-11 Tripod
Screw Thread
Power LED
Remote
Control LED
Rotational
Speed Button
Y-Axis LED
Remote
Control Button
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Decrease Slope Button
Scan Mode Adjustment
Clockwise Button
Rotational Speed Button
Remote Control Keypad
Operational LED
Power Button
Scan Mode Button
Increase Slope
Button
Scan Mode Adjustment
Counterclockwise
Button
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6. Battery Installation
Notes:
• Always make sure that the laser level is powered off before
removing and/or replacing batteries. The unit requires either
alkaline batteries or the included rechargeable battery pack.
• Remove the batteries when storing the instrument for an
extended period of time (more than three months) to avoid
damage to the tool should the batteries deteriorate.
Alkaline Battery Installation
1. Unscrew the battery cover screw in a
counterclockwise direction to pull open
the battery cover.
2. Insert four “C” alkaline batteries into the
battery compartment according to the
polarity illustrated inside.
3. Push the battery cover closed.
4. Screw in the battery cover screw in a clockwise direction to lock
the battery cover.
Rechargeable Battery Pack Installation
1. Insert the battery charger into an AC outlet and into the
rechargeable battery pack to charge the batteries. The charger
light is red while it is charging and turns green when the battery
is fully charged.
2. Unscrew the battery cover screw in a counterclockwise direction
to open and pull out the battery cover.
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3. Insert the charged battery pack into the battery compartment.
4. Close the battery cover.
5. Screw in the battery pack’s cover screw in a clockwise direction
to lock the battery cover.
Low Battery Indicator
When the battery is low, the Power LED light will flash. To ensure
continued operation, replace the batteries or recharge the
battery pack.
Remote Control Battery Installation
1. Lift the battery cover latch up to open the remote control’s
battery cover.
2. Insert two “AA” alkaline batteries into the battery compartment
according to the polarity illustrated inside.
3. Press down on the battery cover until the battery latch clicks
into place.
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7. Operating Instructions
IMPOR AN : It is the responsibility of the user to verify the
calibration of the instrument before each use.
Laser Level Placement
1. The laser level should be positioned on a relatively flat and level
surface. It need not be perfectly level.
2. The laser level can also be attached to a tripod via the 5/8″-11
tripod screw thread located on the base of the laser level.
3. The laser can be used on the floor in vertical mode by attaching it
to the included vertical mounting plate.
Power On/Off the Laser Level
Press to power on/off the laser level.
Power LED: Lighted LED indicates power is on.
Extinguished LED indicates power is off.
Flashing LED indicates that the batteries are low.
Change Rotational Speed
Press on the remote control to change the rotating speed from
high (800 rpm) to low (300 rpm). This button is not functional
during the self-leveling sequence.
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Notes:
• When starting the unit in vertical mode, the laser will not begin
rotation automatically. It will emit a plumb-down beam that you
can use for reference to align the laser. After self-leveling is
complete, press to begin rotation.
• Low speed rotation is recommended for indoor use, since it
improves visibility of the beam.
• igh speed rotation is recommended for outdoor use or for use
with the detector, since the faster speed improves the detection
frequency.
Using the ilt Indicator
The tilt indicator is enabled by default at startup. After powering on
the laser level, the laser beam will begin rotating and the tilt
indicator LED will begin flashing, indicating that the unit is
beginning its 30-second initialization sequence. If the unit is
moved during this time, the laser beam will stop rotating, re-level,
and begin to rotate again. This allows 30 seconds for any final
adjustments. After the 30 second period, the tilt indicator LED will
stop flashing and become solid. If the laser is moved while the tilt
mode LED is solid, the laser beam will stop rotating and begin to
flash. The tilt indicator LED will blink rapidly, alerting the user that
the height of the instrument may have been changed. Press
on the laser level or press on the remote control to reinitiate
the 30-second self-leveling sequence.
The tilt indicator can be disabled by pressing at any time until
the tilt indicator LED turns off.
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Using Scan Mode
Scan mode simulates a dot or line laser to improve beam visibility
through a narrower operating angle.
1. After the unit is powered on and it goes through the self-leveling
sequence, press on the remote control to enter scan mode.
The laser beam will stop rotating and will change to a simulated
laser line.
2. Repeatedly press to change between a narrow line, wide
line, and solid dot.
3. Tap on the remote control to rotate the scan line/dot to
the right.
4. Tap on the remote control to rotate the scan line/dot to
the left.
5. To return the laser beam to rotating, press on either the
remote control or the laser level.
Using Dual-Slope Mode
After the unit is powered on and it goes through the self-leveling
sequence, press on the remote control to enter the X-axis
dual slope mode. The unit will no longer self-level, and the X-axis
LED light on the laser level will illuminate.
1. Tap, or press and hold, on the remote control to shift the
X-axis slope angle down.
2. Tap, or press and hold, on the remote control to shift the
X-axis slope angle up.
3. Press again to select the Y-axis slope. The X-axis LED light
will turn off, and the Y-axis LED light will illuminate.
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4. Tap, or press and hold, on the remote control to shift the
Y-axis slope angle down.
5. Tap, or press and hold, on the remote control to shift the
Y-axis slope angle up.
6. Press and hold on the remote control to return the laser
level to tilt mode operation.
Note:
• If the laser beam moves beyond its 5° leveling range, the laser
level will emit an audible alert. Press and hold on the remote
control to bring the slope back within range.
Using Single-Slope Mode
1. After the unit is powered on and it goes through the self-leveling
sequence, press and hold on the remote control for three
seconds to enter single-slope mode. The unit will self-level.
2. The laser level will default to the X-axis. The X-axis LED will
illuminate solid while the Y-axis LED will flash.
3. Tap on the remote control to change to single-slope Y-axis
slope mode. The Y-axis LED will illuminate solid while the X-axis
LED will flash.
4. Tap, or press and hold, on the remote control to shift the
selected axis slope angle down.
5. Tap, or press and hold, on the remote control to shift the
selected axis slope angle up.
6. Press and hold on the remote control to return the laser level
to tilt mode operation.
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Note:
• If the laser beam moves beyond its 5° leveling allowance, the
laser level will emit an audible alert. Press and hold on the
remote control to bring the slope back within tolerance.
Deactivating the Remote Control
1. After powering on the unit, the remote control LED will illuminate,
indicating that the remote control is ready for use.
2. To deactivate the remote control, press on the laser level. The
remote control LED will turn off.
3. To reactivate the remote control, press again. The remote
control LED will illuminate.
Sleep Mode vs. Power Off
Turning off the laser will put it in to sleep mode for 30 minutes. While
in sleep mode, the laser will continue to receive signals from the
remote control, and can be woken up by using the remote control.
After 30 minutes in sleep mode without operation, the laser will
power off and no longer receive remote control signals.
1. After the laser level is powered on and it goes through the
self-leveling sequence, press on the remote control to enter
sleep mode. The laser beam and all lights on the laser level’s keypad
will initially turn off, after which time the power LED will blink.
2. If the unit is in sleep mode for 30 continuous minutes, the unit will
automatically power off.
3. To return to normal operation from sleep mode, press on the
remote control. The laser level will default to the most recently
used operating mode.
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Using the Detector Model No. 40-6591
Detectors are an indispensable accessory when using the rotary laser
for use outside or in areas with bright ambient lighting. The included
detector is required in order to use the slope tracking function of this
laser. The main function of the detector is to detect the horizontal or
vertical position of laser signals that are transmitted by the laser level.
The 40-6591 detector features high sensitivity, a dual-sided display,
and two-way communication with the rotary laser for operating in
tracking mode.
Note: The detector is not designed for use with the remote control –
the detector and remote are separate accessories both designed to
interact with the laser for different purposes.
40-6591 Detector Exterior Front
X/Y-Axis Button
Set Zero Button
Down Indicator LEDs
Zero Indicator LEDs
Side Magnets
Zero/On Grade Mark
Remote Control LED
Up Indicator LEDs
Remote Button
Vertical Vial
orizontal Vial
Detecting Window
Front LCD Display
Zero/On Grade Mark
Unit of Measurement Button
Volume/LCD Backlight
Button
Power Button
Fine/Coarse Accuracy Key
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Top Magnets
Down Indicator LEDs
Zero Indicator LEDs
Side Magnets
Zero/On Grade Mark
Up Indicator LEDs
¼"-20 Tripod Screw Thread
Back LCD Display
Battery Cover
Battery Cover Latch
Unit of Measurement
Measurement Reading
Fine/Coarse Accuracy
Zero Set Indicator
LCD Backlight Indicator
Positive or Negative
Indicator
Up/Down Indicators
Battery Life Indicator
Volume Level
Indicator
40-6591 Detector Exterior Back
40-6591 Detector LCD Display
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Battery Installation
Notes:
• Always make sure that the detector is powered off before
removing and/or replacing batteries.
• Use only alkaline batteries.
• Remove the batteries when storing the
detector for an extended period of time
(more than three months) to avoid damage
to the tool should the batteries deteriorate.
1. Lift the battery cover latch up to open the
battery cover.
2. Insert four “AA” alkaline batteries into the
battery compartment according to the polarity illustrated inside.
3. Depress the battery cover until the battery cover latch clicks into
place.
The battery life indicator on the LCD screen will display the current
battery life:
Battery has 100% power
Battery has approximately 60% power
Battery has approximately 25% power
Battery has approximately 5% power, and new batteries are
needed
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Powering the Detector On/Off
Press on the detector to power the detector on or off.
Setting Volume
1. Press to change the volume. The detector defaults to low
volume. The low volume icon will appear on the LCD display.
2. Press once to turn on high volume. The high volume
indicator will appear.
3. Press a second time to turn sound off. The volume icon will
disappear from the LCD display.
4. Press a third time to return to low volume.
LCD Backlight
1. The LCD display will not be backlit after the detector is powered
on. Press and hold on the detector to turn on the LCD display
backlight.
2. Press and hold again to turn the LCD backlight off.
Setting the Unit of Measurement
1. The detector will default to the inches unit of measurement. Press
to change the unit of measurement. The selected unit of
measurement will appear at the top of the LCD display: millimeters
(mm), centimeters (cm), inches (in), or fractions of an inch (in/).
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Setting Fine/Coarse Accuracy
Setting a fine accuracy setting establishes a more exact measurement,
and a coarser accuracy allows for a faster grade location. Coarse
accuracy is more commonly used outdoors, in bright ambient
lighting, or at rougher stages of construction such as general
excavation.
1. Press to change the accuracy from fine (0.04″), to medium
(0.2″), to coarse (0.35″).
Detecting Rotary Laser Level Signals
Notes:
• To detect laser signals, be sure that nothing is blocking the detecting
window and that the detecting window is facing the laser level. If the
detecting window is unable to detect the laser beam, it will display
“OUT” at the top left of both the front and back LCD displays.
• Always hold the detector stable while it is in use.
• When detecting a horizontal laser signal, be sure that the horizontal
bubble vial is centered, as the deflection of the receiver will influence
its receiving accuracy. Similarly, when detecting a vertical laser
signal, be sure that the vertical bubble vial is centered.
1. Set the detector on a level surface, attach it to a tripod using the
1/4″-20 tripod screw thread, or use the detector’s magnets to attach
it to a surface. Make sure that the detecting window is facing the
operating laser level.
2. When the laser level’s beam intersects the detecting window, the
front and back LCD displays will guide the user to the zero/on grade
point. Either the up or down indicator LED will illuminate in red,
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either an up or down arrow will appear at the left of both the front
and back LCD displays, and the measurement at the top of the front
and back LCD displays tells the user how far the detector is from
being on grade. A + symbol to the left of the measurement indicates
that the detector is above the zero point, whereas a – symbol
indicates it is below the zero point.
3. Follow the detector’s prompts until the detector is on grade. When it
is on grade, the zero indicator LED will illuminate in green, the
up/down arrow at the left of the LCD display will disappear, and a
thick dash will appear at the left of the front and back LCD displays.
Detecting Rotary Laser Level Signals in racking Mode
When the detector is in tracking mode, the rotary laser level will
sweep the laser beam back and forth until it intersects the zero
point of the detector. This mode is most commonly used for layout
work including exterior and interior walls and for aligning posts,
piers and footings.
Note: In order to properly function, your laser and detector must be
operating on the same wireless communication channel, and this
channel should be different than the channel used for other
laser/detector pairs operating nearby.
o Configure the Laser Communication Channel:
1. With the laser powered “on” and tilt mode off (red tilt mode LED not
illuminated), simultaneously press and , and hold until the
red remote control LED begins to flash.
2. The number of flashes corresponds to the channel settling for the
laser. 1 flash indicates channel 1, 2 flashes indicate channel 2, and
so on up to a total of 9 flashes for channel 9. This LED will continue
to flash until the values are stored into memory.
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