Jon-Don Prospector PE120 User manual

Prospector PE120
INFORMATION
&
OPERATING
INSTRUCTIONS
READ AND UNDERSTAND THESE INSTRUCTIONS
BEFORE OPERATING THE MACHINE
Priority
Manufacturing

Prospector PE120 120V
Pump 120 psi diaphragm, with internal pressure switch
Vacuum Dual 2 Stage 145” 97 CFM
Solution Tank Capacity 15 Gal
Recovery Tank Capacity 15 Gal
Vacuum Shut-off Ball Float
Dimensions 36-3/4” H
23-1/2” W
32” L
Weight 93 lbs
Warranty 2 year limited;
Lifetime on body & heater
Contents:
Machine Specifications 2 Care & Maintenance 4
Record Important Information 2 Views of Machine 5
Safety Information & Cautions 3 Set Up & Operating Instructions 6
Your New Machine 4 Warranty 7
System Features 4
Troubleshooting 8
Chemicals 4 Parts List 9
Tools & Accessories 4 Exploded View 10
Machine Specifications:
Machine and Purchase Specifications:
RECORD AND RETAIN THIS IMPORTANT INFORMATION
Prospector PE120
Serial Number:_____________________________
Purchase Date: _____________________________
Write purchase location and phone number below:
_____________________________________________________________________________
___________________________________________________________
And don’t forget to register your purchase to activate your warranty
1

CRITICAL SAFETY INFORMATION & CAUTIONS
The acceptable use of this machine is for
commercial/professional cleaning, for example, in
hotels, schools, hospitals, and offices, rather than
for personal housekeeping.
NOTE: Read all instructions before using this
machine. Improper use or misuse of the machine
can result in personal injury or property damage.
To reduce the risk of personal injury or property
damage, follow these procedures:
•Connect to a properly grounded outlet only.
•Do not operate the machine in an explosive
environment.
•Do NOT use Solvents.
•Never add water over 120F/ 49C to the
solution tank.
•Do not pick up anything that is burning or
smoking, such as cigarette, matches or hot ashes,
or any health endangering dusts. Do not use to
pick up flammable or combustible liquids such as
gasoline or use in areas where they may be
present.
READ AND SAVE THESE INSTRUCTIONS
•To avoid electric shock, do not expose to rain or
snow and keep from extremes in temperature.
Store in a heated location. Use the machine
indoors. Do not use outdoors.
•Do not use this machine to dry vacuum before
wet cleaning.
•Do not use with damaged cord or plug. If the
machine is not working as it should, has been
dropped, damaged, left outdoors or flooded with
water, return it to a service center.
•Do not leave the machine unattended when it is
plugged in. Unplug the unit from the outlet when
not in use and before servicing.
•Use only as described in this manual. Use only
the manufacturers recommended attachments.
•Do not handle the plug, the cord, or the machine
with wet hands.
•Extension cords must be 12/3 and no longer than
50 feet. Replace the cord or plug immediately if
the ground prong becomes damaged.
•Do not put any object into opening. Do no use
with any opening blocked; keep free of dust, lint,
hair, and anything that may reduce air flow.
•Keep loose clothing, hair, fingers and all parts of
body away from openings and moving parts.
•Liquid ejected at the spray nozzle could be
dangerous as a result of its temperature,
pressure, or chemical content.
2

YOUR NEW MACHINE:
When you receive your new machine, examine
the packaging for signs of shipping damage.
Carefully unpack the machine and inspect it. If
you see evidence of damage to the container or
the contents, contact the freight carrier
immediately.
Additionally, ensure all parts and accessories are
present; if you notice anything missing, contact
your distributor without delay.
SYSTEM FEATURES:
VACUUM: The vacuum motors provides an
excellent ratio of water lift to air movement (see
specs, page2). Carpets should dry quickly if not
over-wetting while cleaning.
PUMP: The pump is a ‘demand’ style – it only runs
when there is demand for spray. This feature
increases the life of the pump.
CHEMICALS:
The use of powder chemicals is discouraged;
unless they are mixed very thoroughly and rinsed
out completely at the end of the job, powdered
cleaners could cause a build-up in the pump,
lines, heater and/or quick disconnect. Any
problem caused by a chemical build-up is not
covered by warranty.
If foaming occurs as you clean, use a defoamer,
either in the recovery tank or on the area being
cleaned, to prevent overflow which can cause
water damage to machine components.
The use of clear water in the machine is
recommended, within the application of
properly diluted cleaner as a pre-spray on the
area to be cleaned; however, you may mix
water and cleaning chemicals in a bucket --
according to directions on the chemical label --
and then pour into the solution tank. If you
chose to use chemicals in the machine, always
use a cleaner with a pH as close to neutral as
possible to avoid premature wear of the pump,
seals, and/or other components. Damage
caused by the use of strong chemicals is not
covered by the warranty.
TOOLS & ACCESSORIES:
Use only manufacturer’s recommended tools and
accessories. If the spray valve on your cleaning
tool begins to leak or if the spray tips get worn
and are no longer providing a nice even spray
pattern, order replacements from your
distributor.
CARE AND MAINTENANCE:
For continual peak operation, clean the internal
plumbing by rinsing with clear water at the end
of each job. About once a month, rinse the
machine with a commercial flushing compound
to break-up any mineral or chemical
accumulation that may have formed from the use
of hard water or chemicals.
The vacuum motor and the pump do not require
any scheduled maintenance; however, the
vacuum motor may require replacement brushes
after 750-1000 hours.
To help maintain a professional image; clean the
exterior of the machine with an all purpose
detergent, and protect it with automobile interior
polish. Lubricate the wheels, castors, and quick
disconnects with an all purpose, silicone spray.
3

Recovery
Tank Access
Recovery
Tank Drain
Hose
Recovery
Hose
connects
here
Solution
Tank
Fill Hole
VIEWS OF THE MACHINE:
FRONT VIEW
Connect
Solution Hose
Here
Pump
Switch
Vacuum
#1 Switch
4
REAR VIEW
Latches
Power
Cord
Pigtail
Switches
Wand
Holder
Loading
Wheels
Vacuum
#2 Switch

SET-UP AND OPERATION:
1. Before each use, inspect the machine, hoses,
and cleaning tool for cleanliness and
completeness, Ensure the spray nozzles on
the cleaning tool are tight and that the ball
float in the recovery tank is clean and
operational.
2. Close the clear, screw-on lid on the recovery
tank, and screw the cap onto the drain hose.
3. Fill the holding tank with clear water.
4. Turn off all the switches. Plug the power cord
into a properly grounded outlet.
5. Connect the solution hose and the vacuum
hose to the machine and to the cleaning tool.
6. Turn the pump ON and spray through the tool
for a few seconds to fill the lines with fluid.
7. Pre-spray the area to be cleaned with the
detergent of your choice.
NOTE: If you choose to add a detergent to the
solution tank, be sure to mix well, and always
follow the use & dilution instructions on the
chemical label. Use a chemical with a pH between
5 and 10 to reduce the likelihood of premature
wear to the pump and other seals.
9. Spray through your cleaning tool as you adjust
the pressure regulator knob, on the front of
the machine, to achieve the desired spraying
pressure.
10. Turn on the vacuums.
11. Begin cleaning, following industry accepted
practices.
NOTE: Use defoamer any time foaming occurs in
the recovery tank to prevent damage to the motor
or other components.
NOTE: Foam will not lift the ball float.
12. Monitor the water level in the solution tank.
Do not let the pump run dry.
13. When the solution tank gets low, turn off the
pump and vacuum, fill the solution tank,
empty and clean the recovery tank.
14. When finished with the job, remove any
unused solution from the solution tank, and
run a few gallons of clean water through the
system. Drain the recovery tank by opening
the drain hose over a drain or a bucket.
Release any residual pressure from the
cleaning tool before disconnecting the hoses
from the cleaning tool.
AUTO VACUUM SHUT OFF:
When the recovery tank is full, the ball float will
shut off the suction to prevent the machine from
overflowing. NOTE: The float may not work if
there is too much foam in the tank. Always use
defoamer to prevent overflow.
5

TROUBLESHOOTING
ALWAYS UNPLUG THE MACHINE BEFORE
DISCONNECTING OR CONNECTING ANY WIRES OR
COMPONENTS
SYMPTOM POSSIBLE CAUSE
Low pressure Plugged or dirty inlet filter;
Pump is leaking
No spray Solution tank is empty;
Quick couplings on solution line are not completely connected to machine or tool;
Spray tip(s) plugged;
Pump motor is not running
Plugged/dirty pump inlet filter;
Plugged or damaged solution hose or quick disconnect
Pump not
running
No power to pump -- no power to cord
On/off switch is bad;
Pump motor is getting power but won’t run – check motor brushes;
Low suction Recovery tank lid not sealed;
Dirty vacuum inlet screen;
Vac hose loose or cracked;
Vacuum gasket is damaged or compressed
No suction Recovery tank is full;
Vacuum is not running –bad switch or bad vacuum
Always use original equipment replacement parts.
Contact your distributor for additional information or to arrange for service.
7

Prospector PE120
33
27

Prospector PE120
Part List
120V
Item
No. Part No. QTY
Description Item
No. Part No. QTY Description
1 41-00536 1 Hose, Drain, With Cap and Chain 20 41-09529 1 Plate, Gauge Mount
2 41-00017 1 Hook & Loop Strap, Wand Holder 21 52-00006 2 Wheel, 12”
3 39-00017 2 Wheel, 3” 22 41-00700 14 Hose Clamp
4 41-09507 1 Ball Float 23 90-00238 2 Washer, High Temperature
5 41-00004 1 Clear Lid w/Mounting Plate 24 41-00007 1 Quick Disconnect, Male
6 01-10595-004 1 Vacuum Tank, Prospector PE120 27 01-10737-001 1 Base Compartment, Prospector PE120
7 41-00050 1 Hose Barb, for 1-½” Hose 28 41-00538 1 Hose, Wire Reinforced
8 40-00400 3 Switch, Pump & Vacs 29 39-00004 2 Latch
9 01-10597-004 1 Solution Tank, Prospector PE120 30 40-00800 1 Terminal Block
10 41-00011 1 Hose Barb/Elbow, 90° 33 01-10697-001 2 Vacuum Manifold
11 52-00004 1 Lid, Solution Tank
12 05-20002-
FP0198 1 Switch Plate 35 39-00003 2 Strike, For Latch
13 41-00512 1 Hose, ½” ID X 27”,Pump Inlet Hose 31 50-00001 1 Pump 120 PSI
14 52-00000 2 Vacuum Motor, 2-stage
14A 41-01303 2 Gasket, Vacuum, 5” OD
15 40-00007 1 Power Cord, 25 ft.
15A 40-00008 1 Power Cord, Pigtail
16 41-00069 1 Filter, Pump Inlet
17 41-00060 1 Axle
17A 32-00002 2 Axle Cap
19 39-00019 2 Caster

8
Prospector PE120 WARANTY
This limited warranty begins on the date of the customers purchase and is valid and
available to the original purchaser only.
10-YEAR LIMITED HOUSING WARRANTY
Manufacture warrants that all rotationally molded housing and tanks will be free from
manufacturing defects, defects in workmanship, and defects in material for Ten (10) years
from the date of original purchase, for the original purchaser only. This warranty does not
apply and is void if there is evidence of improper use, altered, abuse or
neglect. Replacement cost does not include the cost of parts, shipping or labor.
2-YEAR MAJOR COMPONENTS WARRANTY
Manufacturer warrants that, pumps, heaters and vacuum motors, are covered under a
two (2) year limited warranty from the date of original purchase. This warranty does not
apply and is void if the pump, vacuum motor, or heater has worn motor brushes, water
damage, freezing, chemical build-up, chemical damage, or evidence of abuse, neglect or
tampering. This warranty covers the cost of the replacement parts, shipping of the new
part and labor. Manufacturer will ship parts via normal ground delivery prior to the
return of the defective parts at normal charge to the Distributor. Extra charges for
expedited or air shipments will be bill to the Distributor. Manufacturer will credit the
Distributor for the replacement parts, if the defective parts are returned within 30 days
and are determined to be covered under warranty. This warranty does NOT cover the
cost of shipping the damaged parts back to Manufacturer for evaluation. If a
component is replaced, Manufacturer will offer a new 90-day limited warranty on the
new component.
90-DAY WEAR PARTS LIMITED WARRANTY
Manufacturer will replace all wear parts for 90 days from the date of original purchase of
new equipment. Wear parts are items which wear out as a result of usage or the passage
of time and are consumed despite attempts to maintain them, such as gaskets, wheels,
brass, cords, wires, electrical terminals, hoses, switches, thermostats, plastisol parts,
filters, bearings, brushes, solenoids, O-rings, bulbs, castors, or other parts deemed wear
items is manufactures sole discretion. This warranty covers the cost of replacement
parts, Labor and shipping
Proof of purchase required