JUKI IP-310 User guide

ENGLISH
IP-310 SET-UP MANUAL

Operating power voltage of this product is DC+24V.
CONTENTS
!. OUTLINE ........................................................................................................................1
@. CONTENTS OF THE ARTICLES PACKED TOGETHER ..............................................1
1. For those who have purchased the machine provided with IP-310 operation panel .......................1
2. For those who have purchased the single unit of IP-310 operation panel........................................1
#. INSTALLING IP-310 ON TABLE/STAN AND CONTROL BOX .....................................2
1. Installing procedure of the operation panel and the installing base .................................................2
2. Connecting the cord and turning ON the power..................................................................................2
$. EXPLANATION OF THE OPERATION PANEL .............................................................3
%.
CONNECTING PROCEDURE OF OPERATION PANEL WITH EXTERNAL VEHICLE ....4
1. Media .......................................................................................................................................................4
2. RS-232C ...................................................................................................................................................6
3. Input of signal by means of the connector for external input ............................................................7
^. RE-SETUP OF THE PROGRAM OF THE OPERATION PANEL...................................8
&. RE-SETUP OF MAIN PROGRAM................................................................................11
1. When panel program matches with main program ...........................................................................11
2. When panel program does not match with main program and an error occurs ............................14
*. RE-SETUP OF SERVO PROGRAM ............................................................................17
1. When main program matches with servo program ...........................................................................17
2. When panel program does not match with main program and an error occurs ............................20
(. WHEN USING THE MEDIA OTHER THAN
THAT PACKED TOGETHER WITH THE MACHINE ...................................................23

– 1 –
IP-310 operation panel
main unit
* 1, * 2
* 1, * 2
!. OUTLINE
Operation panel of IP-310 can realize various functions in combination with the control box.
@. CONTENTS OF THE ARTICLES PACKED TOGETHER
* 1
* 2
Operation panel installing
base
Operation panel installing
base setscrew
When using IP-310/IP-410 Media
* 1, * 2
* 1, * 2 * 1, * 2
* 2
Set-up manual and CD-ROM
(this CD-ROM) for instruction manual
1. For those who have purchased the machine provided with IP-310 operation panel
1 IP-310 operation panel main unit ...........................................................1 set
2 Operation panel installing base..............................................................1 set
3 Operation panel installing base setscrew .............................................2 pcs.
4 Set-up manual and CD-ROM (this CD-ROM) for instruction manual .... 1 pc.
5 When using IP-310/IP-410 ....................................................................1 pc.
5 articles above and components related to control box are packed together.
2. For those who have purchased the single unit of IP-310 operation panel
1 IP-310 operation panel main unit ...........................................................1 set
2 Operation panel installing base..............................................................1 set
3 Operation panel installing base setscrew .............................................2 pcs.
4 Set-up manual and CD-ROM (this CD-ROM) for instruction manual.....1 pc.
5 When using IP-310/IP-410..................................................................... 1 pc.
6 Media .....................................................................................................1 pc.
6 articles above are packed together.

– 2 –
1) Open cover 1and remove cable 2once.
Then connect it again to the panel on the top
surface of the table after passing it through the
hole in the table.
2) Fix operation panel installing plate 3to an op-
tional place on the table with two wood screws
4.
Install the panel at the position whe-
re X-move cover or head grip does
not interfere with it since breakage
of the panel will be caused.
#. INSTALLING IP-310 ON TABLE/STAN AND CONTROL BOX
1. Installing procedure of the operation panel and the installing base
2. Connecting the cord and turning ON the power
1) Pass the cord of the operation panel through the
hole for wiring in the table and connect it with the
control box under the table. For the table without
the hole for wiring, wire the cord at the position
where there is no trouble when the machine head
is tilted or sewing is performed, and connect it
with the control box. For the connection of the
connector, connect it to CN34 of MAIN circuit
board in the control box or built in the machine
head. For the details, refer to the Instruction
Manual for the sewing machine main unit.
When the work above has been completed, turn
ON the power.
When connecting the cord, make
sure that the power of the main unit
is turned OFF. When connecting the
cord in the state that the power is
turned ON, trouble or breakage of
the circuit will be caused.
MAIN circuit board
CN34
WARNING :
Turn OFF the power before starting the connecting work so as to prevent accidents caused by abrupt
start of the sewing machine.
4
3
1
2
Ground wire

– 3 –
$. EXPLANATION OF THE OPERATION PANEL
Explanation of the respective parts of the operation panel is given below.
For the details of the respective parts, refer to "1. NAME OF EACH SECTION OF THE OPERATION
PANEL" of the Instruction Manual.
(Front) (Right side)
8
6
7
9
!0
1
3
2
4 5
1Touch panel • LCD display section
2READY key →Changeover of the data input screen and the
sewing screen can be performed.
3INFORMATION key →Changeover of the data input screen and the
information screen can be performed.
4COMMUNICATION key →Changeover of the data input screen and the
communication screen can be performed.
5MODE key →Changeover of the data input screen and the
mode changeover screen which performs
various detail settings can be performed.
6MEDIA slot →MEDIA slot (use it with lid closed.)
7CONNECTOR for RS-232C communication
8VARIABLE RESISTOR for adjusting contrast
of colored LCD screen
→Contrast of the screen can be adjusted. Ad-
just it as you like.
9CONNECTOR for external input
!0 MEDIA take-out lever

– 4 –
1Hold the panel by hand, open the cover, and press the
media removing lever. The media is eject.
When the lever is strongly pressed, the media
may be broken by protruding and falling.
2When the media is drawn out as it is, removing is com-
pleted.
%.
CONNECTING PROCEDURE OF OPERATION PANEL WITH EXTERNAL VEHICLE
It is possible for this operation panel to perform communication or input of signal with the vehicles below
other than the control box.
1. Media
2. RS-232C
3. Input of signal by means of the connector for external input
Connecting procedure is given below.
1. Media
1Turn the label side of the CompactFlash (TM)
to this side (place the notch of the edge to
the rear. ) and insert the part that has a small
hole into the panel.
2After completion of setting of the media, close
the cover. By closing the cover, it is possible
to access. If the media and the cover come in
contact with each other and the cover is not
closed, check the following matters.
• Check that the media is securely pressed
until it goes no further.
• Check that the inserting direction of the media
is proper.
1. When the inserting direction is wrong, panel or media may be damaged.
2. Do not insert anything other than CompactFlash (TM).
3. IP-310 is adaptable to CompactFlash (TM) of 2GB or less.
4. IP-310 is adaptable to the format FAT16 of CompactFlash (TM). It is not adaptable to
FAT32.
5. Be sure to use the CompactFlash (TM) formatted with IP-310. For formatting proce-
dure of CompactFlash (TM), see "%-1-(3) Performing formatting of the media", p.5.
Media
(2) Removing procedure of the media
(1) Inserting direction of the media

– 5 –
(3) Performing formatting of the media
When re-formatting the media, be sure to perform it with IP-310. The media that is formatted with the
personal computer cannot be read with IP-310.
B
A
1Display the media format screen.
When switch is held pressed for three seconds, MEDIA
FORMAT button Ais displayed on the screen. When
this button is pressed, the media format screen is displayed.
2Start formatting of the media.
Set the media you desire to format to the media slot, close the
cover, press ENTER button Band formatting starts.
Save necessary data in the media to the other media before
formatting. When formating is performed, the inside data are
deleted.
Cautions when using the CompactFlash (TM) :
• Do not wet it or touch it with wet hands. Fire or electric shock may be caused.
• Do not bend it or apply strong force or shock to it.
• Never perform disassembling or remodeling of it.
• Do not make the contact part of it come in contact with the metal. Data may disappear.
• Avoid storing or using it at the places below.
Place of high temperature and humidity / Place of dew condensation /
Place of much waste and dust / Place where static electricity or electrical noise is apt to occur

– 6 –
2. RS-232C
Operation panel can give and take the data with the personal computer by using communication by
means of RS-232C.
For the cable to be connected, connect the reverse type 9-pin (female) to the operation panel side. Signal
names of the operation panel are as follows.
When the contact part becomes dirty, contact failure will be caused. Control so that
the contact part is not touched by hand, or that dust, oil or other foreign material does
not adhere to the contact part. Besides, be careful of handling the contact part since
the internal element is broken by the static electricity or the like.
(1) Setting procedure
1) When the lower side cover located on the side of operation panel is opened, there is a 9-pin connector
for RS-232C. Insert the cable there. When the screw for lock is attached to the connector, tighten the
screw to prevent the screw from falling.
Pin No. Signal name Function Signal direction
1 N.C. Not connected
2 RXD Receive data To panel
3 TXD Transmit data From panel
4 DTR Data terminal ready From panel
5 GND Earth
6 DSR Data set ready To panel
7 RTS Request to send From panel
8 CTS Possible to send To panel
9 N.C. Not connected

– 7 –
3. Input of signal by means of the connector for external input
It is possible to input the signal from the outside.
When the switch is connected, it is possible to use as the input of the production control information.
For the details, refer to "Observing the production control information" of the Instruction Manual.
Cable (separately-sold) as shown in the gure below
can be connected.
When the contact part becomes dirty, contact failure will be caused. Control so that
the contact part is not touched by hand, or that dust, oil or other foreign material does
not adhere to the contact part. Besides, be careful of handling the contact part since
the internal element is broken by the static electricity or the like.
Connector housing : KYOCERA ELCO CO. 60-8263-3038-15-000
Pin contact : KYOCERA ELCO CO. 60-8263-0513-00-808
Note) The switch main unit is not installed to the
relay cable A (asm.).
1 Relay cable A (asm.) (40008168)
2m
3 2 1
+5V
SW
GND
1
2
3
1
CN105

– 8 –
^. RE-SETUP OF THE PROGRAM OF THE OPERATION PANEL
When the case is as below, it is necessary to perform re-setup of the program of the operation panel.
™When the operation panel is used as that for other model.
™When version-up of the program is performed.
The way of performing setup of the program from the media is shown below. Besides, it is regarded that
the program to perform setup has already entered the Media.
1) First, turn ON the power. Normally, the sewing ready screen is displayed.
2) Insert the Media into the operation panel.
3) Perform operation by the procedure below.
Data edit screen
1) Press key 1 for three seconds.
Communication screen 1
2) Press key 2 .
Data selection screen
3) Press key 3 .
4) Press key 4 .
d
d
d
2
4
3
1

– 9 –
Communication screen 2
5) Press key 5 .
File selection screen
6) Press key 6and select the
download program at display 7.
7) Press key 8 .
Communication screen 3
8) Press key 9 .
<-<- Start of communication ->->
d
d
d
d
d
5
6
7
8
9

– 10 –
Screen during data deletion Screen 1 during data writing Screen 2 during data writing
Data writing abnormal screen
End screen
If the screen below is displayed, quickly
turn OFF the power and perform the
set-up again after checking [Checking
items] below.
d
d
d
d
Do not turn OFF the power and close/open the media cover during the work.
The main unit may be broken.
The procedure above
completes the replacing work
of application software.
Checking items
1Media cover is opened during the data communication from the media.
2Data of the media is not correct. Or, there is no data le.
3Contact of the media is dirty. Contact is defective.

– 11 –
Data edit screen
1) Press key 1for three seconds.
Communication screen 1
2) Press key 2.
Data selection screen
3) Press key 3.
4) Press key 4.
d
d
d
2
4
3
&. RE-SETUP OF MAIN PROGRAM
When you have purchased the single unit of IP-310 operation panel, the media card is packed together.
You can perform re-setup of the main program of MAIN circuit board on the control box side by using this
media card.
It is necessary that the main program and panel program have to match with each other.
If not, there is a possibility that trouble such as Error "E703 or E704" occurs. Be sure to perform setup by
using the media card which is packed together.
1. When panel program matches with main program
Perform the work by the procedure below when performing version-up of the main program by using the
media card.
1) First, turn ON the power.
2) Insert the media card into the operation panel.
3) Perform operation by the procedure displayed in the screen below.
1

– 12 –
Communication screen 2
5) Press key 5.
File selection screen
6) Press key 6and select download
program at display 7.
7) Press key 8.
Communication screen 3
8) Press key 9.
<-<- Start of communication ->->
d
d
d
d
d
5
6
7
8
9

– 13 –
Screen during data writing
Data writing abnormal screen
Screen of end of data writing
d
d
Do not turn OFF the power and close/open the media cover during the work.
The main unit may be broken.
The procedure above completes
the replacing work of application
software.
If the screen below is displayed, quickly
turn OFF the power and perform the
set-up again after checking [Checking
items] below.
Checking items
1Media cover is opened during the data communication from the media.
2Data of the media is not correct. Or, there is no data le.
3Contact of the media is dirty. Contact is defective.

– 14 –
Error screen
1) Press key 1.
Communication screen 1
2) Press key 2.
Data selection screen
3) Press key 3.
4) Press key 4.
d
d
d
2
3
4
2. When panel program does not match with main program and an error occurs
Perform the work by the procedure below when replacing the main program in case trouble such as Error
"E703", "E704", etc. occurs.
1) First, turn ON the power. Error screen (E703 or E704) is displayed after turning ON the power.
2) Insert the media card into the operation panel.
3) Perform operation by the procedure displayed in the screen below.
1

– 15 –
Communication screen 2
5) Press key 5.
File selection screen
6) Prees key 6and select the
download program at display 7.
7) Press key 8.
Communication screen 3
8) Press key 9.
<-<- Start of communication ->->
d
d
d
d
d
5
6
7
8
9

– 16 –
Screen during data writing
Data writing abnormal
screen
Screen of end of data writing
d
d
Do not turn OFF the power and close/open the media cover during the work.
The main unit may be broken.
The procedure above
completes the replacing work
of application software.
If the screen below is displayed,
quickly turn OFF the power and
perform the set-up again after
checking [Checking items] below.
Checking items
1Media cover is opened during the data communication from the media.
2Data of the media is not correct. Or, there is no data le.
3Contact of the media is dirty. Contact is defective.

– 17 –
Data edit screen
1) Press key 1for three seconds.
Communication screen 1
2) Press key 2.
Data selection screen
3) Press key 3.
4) Press key 4.
d
d
d
2
4
3
*. RE-SETUP OF SERVO PROGRAM
Perform the work by the procedure below when rewriting the servo program in the same way of "&. RE-
SETUP OF MAIN PROGRAM".
1. When main program matches with servo program
Perform the work by the procedure below when making the servo program version-up by using the media
card.
1) First, turn ON the power. Normally, the sewing ready screen is displayed.
2) Insert the media card into the operation panel.
3) Perform operation by the procedure displayed in the screen below.
1

– 18 –
Communication screen 2
5) Press key 5.
File selection screen
6) Press key 6and select the
download program at display 7.
7) Press key 8.
Communication screen 3
8) Press key 9.
<-<- Start of communication ->->
d
d
d
d
d
5
6
7
8
9