JUKI IT-100D User manual

ENGLISH
LZ-2290A / IT-100D / SC-915
INSTruCTIoN MANuAL

i
CoNTENTS
1. NAME oF EACH CoMPoNENT .................................................................................................. 1
2. SPECIFICATIoNS......................................................................................................................... 2
2-1. Specications of the machine head ..................................................................................................2
2-2. Specications of the electrical box ...................................................................................................2
3. STITCH PATTErN TABLE ........................................................................................................... 3
4. INSTALLATIoN............................................................................................................................. 4
4-1. Installation of the sewing machine head ..........................................................................................4
4-2. Removing the needle bar stopper .....................................................................................................5
4-3. Attaching the knee-lifter .....................................................................................................................5
4-4. Adjusting the height of the knee lifter...............................................................................................5
4-5. Installing the electrical box ................................................................................................................6
4-6. Connecting the power switch cord (Japan and general export area) ............................................6
4-7. Installing the operation panel (IT-100D) ............................................................................................ 6
4-8. Connecting the cords .........................................................................................................................7
(1) Preparation of wiring ........................................................................................................................................ 7
(2) Connecting the connectors............................................................................................................................... 8
4-9. Attaching the connecting rod .......................................................................................................... 11
4-10. Adjustment of the pedal ................................................................................................................. 11
4-11. Installing the thread stand.............................................................................................................. 12
4-12. Installing the bird’s nest prevention (CB) type sewing machine................................................12
4-13. Lubrication (LZ-2290A-SS • A-SU (-7) )..........................................................................................13
4-14. Test run ............................................................................................................................................14
(1) Turn ON the power......................................................................................................................................... 14
(2) How to operate the pedal ............................................................................................................................... 14
5. PrEPArATIoN BEForE SEWING ........................................................................................... 15
5-1. Inserting the needle .........................................................................................................................15
5-2. Removing the bobbin case ..............................................................................................................15
5-3. Winding the bobbin thread...............................................................................................................15
5-4. Placing the bobbin case and the bobbin ........................................................................................16
5-5. Threading the machine head ...........................................................................................................17
5-6. Adjusting the stitch length ...............................................................................................................17
5-7. Adjusting the condensation stitching .............................................................................................17
6. HoW To uSE THE oPErATIoN PANEL .................................................................................. 18
6-1. Names and functions of the respective sections...........................................................................18
6-2. Before setting the pattern ................................................................................................................20
(1) Limitation of the max. zigzag width ................................................................................................................ 20
(2) Setting the reference of stitch base line ......................................................................................................... 22
6-3. Basic screen .....................................................................................................................................23
6-4. List of the display pictographs of each screen..............................................................................24
6-5. Setting the sewing pattern ...............................................................................................................35
(1) Selecting the zigzag pattern .......................................................................................................................... 35
6-6. Setting of the sewing shape.............................................................................................................37
(1) 2-step zigzag, 3-step zigzag and 4-step zigzag stitch.................................................................................... 37
(2) Scallop stitching ............................................................................................................................................. 38
(3) Blind stitch sewing.......................................................................................................................................... 40
(4) Custom pattern stitching................................................................................................................................. 41
6-7. Reverse feed stitching......................................................................................................................42
(1) Standard condensation .................................................................................................................................. 43
(2) 2-point condensation ...................................................................................................................................... 44
(3) Condensation custom..................................................................................................................................... 46
(4) Comparison table of the reverse stitch of each shape ................................................................................... 47
6-8. Selection of the kind of stitching.....................................................................................................48
(1) Overlapped stitching....................................................................................................................................... 48
(2) Programmed stitching .................................................................................................................................... 48
6-9. Custom pattern..................................................................................................................................50
(1) Custom pattern setting ................................................................................................................................... 50
(2) New creation of the custom pattern ............................................................................................................... 51
(3) Custom pattern edit ........................................................................................................................................ 52
(4) Registration, copy and deletion of the custom pattern ................................................................................... 52
6-10. Condensation Custom....................................................................................................................54
(1) Condensation custom setting ......................................................................................................................... 54
(2) Condensation custom edit.............................................................................................................................. 55
6-11. Pattern stitching ..............................................................................................................................56
(1) Setting the pattern stitching............................................................................................................................ 56
(2) Registering the pattern stitching..................................................................................................................... 57
(3) Copy and deletion of the pattern stitching ...................................................................................................... 58

ii
6-12. Continuous stitching ......................................................................................................................59
(1) New creation of the continuous stitching........................................................................................................ 60
(2) Continuous stitching edit ................................................................................................................................ 60
(3) Copy and deletion of the continuous stitching................................................................................................ 62
6-13. Cycle stitching.................................................................................................................................63
(1) New creation of the cycle stitching ................................................................................................................. 63
(2) Cycle stitching edit ......................................................................................................................................... 63
(3) Copy and deletion of the cycle stitching ......................................................................................................... 65
(4) Teaching ......................................................................................................................................................... 66
(5) Performing the constant-dimension stitching using the cycle stitching .......................................................... 67
6-14. Counter ............................................................................................................................................67
(1) Thread trimming counter ................................................................................................................................ 67
(2) Bobbin thread counter .................................................................................................................................... 67
6-15. Information ......................................................................................................................................68
(1) Sewing common data..................................................................................................................................... 69
(2) Sewing management information................................................................................................................... 71
(3) Communication mode .................................................................................................................................... 74
6-16. Setting for functions .....................................................................................................................78
(1) How to change over to the function setting mode .......................................................................................... 78
(2) Function setting list ........................................................................................................................................ 81
(3) Detailed explanation of selection of functions ................................................................................................ 85
6-17. External interface .......................................................................................................................... 91
(1) Media slot....................................................................................................................................................... 91
(2) Ethernet port .................................................................................................................................................. 91
(3) RS-232C port ................................................................................................................................................. 91
(4) General input port (Production control switch connecting connector)............................................................ 91
6-18. Setting the maximum sewing speed ...........................................................................................92
6-19. Panel memory switch setting.......................................................................................................92
7. SEWING ...................................................................................................................................... 94
7-1. Adjusting the thread tension............................................................................................................94
7-2. Adjusting the pressure of the presser foot.....................................................................................95
7-3. One-touch type reverse feed stitching mechanism.......................................................................95
7-4. Hand switch .......................................................................................................................................97
8. STANDARD ADJUSTMENT ....................................................................................................... 98
8-1. Adjusting the amount of oil in the hook (LZ-2290A-SS • A-SU (-7) ).............................................98
8-2. Adjusting the amount of lubricating to face plate section (LZ-2290A-SS•A-SU(-7))...................98
8-3. Adjusting the height of the presser bar ..........................................................................................99
8-4. Adjusting the micro-lifting mechanism of the presser foot ..........................................................99
8-5. Height and inclination of the feed dog............................................................................................99
8-6. Hook adjusting mode......................................................................................................................100
8-7. Attaching / removing the hook.......................................................................................................102
8-8. Adjusting height of the needle bar ................................................................................................103
8-9. Adjusting the needle-to-hook timing and the needle guard........................................................103
8-10. Adjusting the stop position of the needle...................................................................................104
8-11. Adjusting the thread trimmer .......................................................................................................104
8-12. Adjusting the needle thread feeding device (Thread trimmer type only) ................................105
8-13. Adjusting the bird's nest prevention (CB) type wiper................................................................106
8-14. Replacing procedure of the bird’s nest prevention (CB) type presser knife...........................107
9. MAINTENANCE ........................................................................................................................ 108
(1) Replacing the power fuse............................................................................................................................. 108
(2) Adjusting the contrast of the operation panel display................................................................................... 108
(3) Draining (Bird’s nest prevention (CB) type only) .......................................................................................... 109
(4) Cleaning the dust bag (Bird’s nest prevention (CB) type only)..................................................................... 109
(5) Cleaning the cooling fan installed on the under cover.................................................................................. 109
(6) Cleaning the hook section ............................................................................................................................ 110
(7) Cleaning the rear cover of the control box ................................................................................................... 110
(8) Cleaning the operation panel screen ........................................................................................................... 110
(9) Replacing procedure of the hook shaft oil wick ............................................................................................ 110
(10) USB port......................................................................................................................................................111
10. AT A TIME LIKE THIS !........................................................................................................... 112
11. Error DISPLAY.................................................................................................................... 113
11–1. Error code list (Error display in panel) ....................................................................................... 114
12. TrouBLES AND CorrECTIVE MEASurES ...................................................................... 117

– 1 –
1. NAME oF EACH CoMPoNENT
1Needle thread draw-out device (LZ-2290A(U)-7)
2Wiper switch (WB,CB type)
3Thread take-up cover
4Finger guard
5Thread tension controller (Rotary tension)
6Electrical box
7Pedal
8Knee lifter lever
9Power switch
4
32!4
!3
!5
!6
!2
!1
!7
o
q
t
!0
i
y
u
!8
!0 Hand switch
!1 Stitch length dial
!2 Condensation dial
!3 Operation panel
!4 Bobbin winder
!5 Tension controller No. 1 (Pre-tension)
!6 Thread stand
!7 Oil supply opening
!8 Mirror inversion switch

– 2 –
2. SPECIFICATIoNS
2-1. Specications of the machine head
* 1. The max. sewing speed is limited by the amount of zigzag width per stitch.
Up to 4 mm : 5,000 sti/min (LZ-2290A-SU : 4,500 sti/min, LZ-2290A-DS •A-DU (-7) : 4,000 sti/min),
up to 5 mm : 4,000 sti/min, up to 6 mm : 3,500 sti/min, up to 8 mm : 3,000 sti/min
•Properly set the number of revolution in accordance with the product to be sewn and process.
* 2. Max. zigzag width is limited to 8 mm at the time of standard delivery.
2-2. Specications of the electrical box
Supply voltage Single phase 220V / 230V / 240V
Frequency 50 Hz/60 Hz
Rated currency 4.3A / 4.2A / 4.0A
Operating environment Temperature : 0 to 40˚C Humidity : 90% or less
Supply voltage Single phase 200V / 220V / 240V 3-phase 200V / 220V / 240V
Frequency 50 Hz / 60 Hz
Rated currency 4.6A / 4.3A / 4.0A 3.0A / 2.7A / 2.3A
Operating environment Temperature : 0 to 40˚C Humidity : 90% or less
Supply voltage Single phase 100V / 110V / 120V 3-phase 200V / 220V / 240V
Frequency 50 Hz / 60 Hz
Rated currency 8.0A / 7.5A / 7.0A 3.0A / 2.7A / 2.3A
Operating environment Temperature : 0 to 40˚C Humidity : 90% or less
■For JUS
■For general export
■For CE
（ ）
Minute-quantity
lubricating type
Model LZ-2290A-SS LZ-2290A-SS-7 LZ-2290A-SU LZ-2290A-SU-7
Application Light-weight materials to medium-weight materials
Max. sewing speed 5,000 sti/min (*1) 4,500 sti/min (*1)
Max. zigzag width 10 mm (*2)
Max. feed pitch 5 mm (stepless ne adjustment) 2.5 mm (stepless ne adjustment)
Stitch pattern 8 kinds 14 patterns (custom pattern : up to 500 stitches, 20 kinds can be stored.)
Needle SCHMETZ 438, ORGAN DPX5 : #65 to #90
Oil used JUKI New Defrix Oil No. 1
Thread trimmer Without With Without With
Feed method Standard feed Material slippage prevention
Noise - Equivalent continuous emission sound pressure level (LpA) at the workstation :
A-weighted value of 80.0 dB; (Includes KpA = 2.5 dB); according to ISO 10821- C.6.2 -ISO
11204 GR2 at 4,500 sti/min.
Model
(Dry-head type)
LZ-2290A-DS LZ-2290A-DS-7 LZ-2290A-DU LZ-2290A-DU-7
Application Light-weight materials to medium-weight materials
Max. sewing speed 4,000 sti/min (*1)
Max. zigzag width 10 mm (*2)
Max. feed pitch 5 mm (stepless ne adjustment) 2.5 mm (stepless ne adjustment)
Stitch pattern 8 kinds 14 patterns (custom pattern : up to 500 stitches, 20 kinds can be stored.)
Needle SCHMETZ 438, ORGAN DPX5 : #65 to #90
Thread trimmer Without With Without With
Feed method Standard feed Material slippage prevention
Noise - Equivalent continuous emission sound pressure level (LpA) at the workstation :
A-weighted value of 80.0 dB; (Includes KpA = 2.5 dB); according to ISO 10821- C.6.2 -ISO
11204 GR2 at 4,500 sti/min.

– 3 –
1
2
4
6
24
12
24
12
2+a
500
—
10
10
10
10
10
10
10—
Name of pattern Stitch pat-
tern
3. STITCH PATTErN TABLE
Straight stitch
2-step zigzag stitch
3-step zigzag stitch
4-step zigzag stitch
Scallop
(right)
Scallop
(left)
Blind stitch (right)
Blind stitch (left)
Custom pattern
Standard
scallop
Crescent
scallop
Equal-width
scallop
Equal-width
scallop
Standard
scallop
Crescent
scallop
Equal-width
scallop
Equal-width
scallop
Number of stitches
for pattern
Remarks
Max.zigzag width
a
a

– 4 –
■ Installing the under cover
1) The under cover should rest on the four corners
of the machine table groove.
2) Fix two rubber seats 1on side A(operator’s
side) using nails 2as illustrated above. Fix two
cushion seats 3on side B(hinged side) using a
rubber-based adhesive. Then place under cover
4 on the xed seats.
3) Remove air vent cap 5attached to the machine
bed. (Be sure to attach cap 5when transporting
the machine head in the state that the machine
head is removed from the machine table.)
If the sewing machine is operated with-
out removing air vent cap 5, oil leakage
from gear box portion 7 may occur.
4) Fit hinge 1into the opening in the machine bed,
and t the machine head to table rubber hinge 8
before placing the machine head on cushions 3
on the four corners.
5) Attach head support rod 6to the machine table.
(However, this step is not necessary for the ma-
chine with AK 9device.)
23.5 mm 19.5 mm
14
AB
4. INSTALLATIoN
4-1. Installation of the sewing machine head
WArNING :
• Perform the installation of the sewing machine by the technical personnel who have been trained.
• To prevent personal injury, ask our dealer or the electrician for electric wiring.
• Be sure to perform the work with two persons or more when transporting the sewing machine and use a
lorry when moving it.
• To prevent personal injury caused by abrupt start of the sewing machine, do not connect the power plug
until the set-up of the sewing machine is completed.
• Be sure to earth the ground wire to prevent personal injury caused by leak.
• Be sure to attach safety protection cover, nger guard, etc.
3
2
5
7
1
3
1
3
1
4
3
8
6
9

– 5 –
4-4. Adjusting the height of the knee lifter
1) The standard height of the presser foot lifted us-
ing the knee lifter is 10 mm.
2) You can adjust the presser foot lift using knee
lifter adjust screw 1.
Do not operate the sewing machine in
the state that presser foot 3 is lifted by
10 mm or more since needle bar 2 and
presser foot 3, or wiper 4 and presser
foot 3 come in contact with each other.
4-2. Removing the needle bar stopper
Remove needle bar stopper 1for transportation.
Keep the needle bar stopper which has
been removed, and install this needle
bar stopper when transporting the sew-
ing machine. The needle bar stopper
may be cut when it is strongly drawn
out. Slightly move the needle bar to
the right or left and slowly draw out the
needle bar stopper.
4-3. Attaching the knee-lifter
Insert knee lifter pad 1into attaching hole 2and
tighten it with bolt 3.
* Adjust the position of knee lifter pad 1to a con-
venient place. For the reference dimension, the
position is 220 mm from the bottom face of table.
1
1
23
220 mm
2
3
4
1

– 6 –
4-6. Connecting the power switch cord (Japan and general export area)
1) Loosen screw 1located on the side of the power
switch supplied as accessories and remove the
power switch cover.
2) Connecting the input power cord of electrical box
¡When the input power cord of electrical box is 4P
Put 4P cord from hole A of the power switch and
securely x green/yellow cord to 5, white cord to 2,
black cord to 3and red cord to 4with screws.
¡When the input power cord of electrical box is 3P
Put 3P cord from hole A of the power switch and
securely x green/yellow cord to 5, brown cord to
2and sky blue cord to 3with screws.
3) Connecting the power cable supplied as accessories
¡In case of 3-phase power cable
Put power cable from hole B of the power switch, and
securely x green/yellow cord to 9, white cord to 6,
black cord to 7and red cord to 8with screws.
¡In case of single phase power cable
Put power cable from hole B of the power switch,
and securely x green/yellow cord to 9and other
cords to 6and 7with screws. 8is not used.
4) Installing the power switch cover
Securely tighten screw 1located on the side of
the power switch.
4-7. Installing the operation panel (IT-100D)
1) Install operation panel 1on the machine head
using screws 3which have been assembled to
panel installing bracket 2.
4-5. Installing the electrical box
Install the electrical box on the under side of the
table using round-head bolts 1, plain washers 2,
spring washers 3and nuts 4supplied with the ma-
chine at the location illustrated, and using bolt having
hexagonal indentation on the head 5, spring washer
6and plain washer 7supplied with the machine at
the location illustrated.
Do not disassemble the operation
panel to prevent it from breakage.
1
6
9
B
7
8
3
4
5
2
1
2
5
4
3
6
7
A
1
2
3
3
3

– 7 –
(1) Preparation of wiring
1) Pass the cords coming from the machine head to
the underside of the table through hole A in the
table.
2) Loosen screws D and lift cord presser plate C of
cord passing hole B located on the front cover to
the top and temporarily tighten the plate.
3) Remove four screws E xing the rear cover of
the electrical box. When opening the rear cover,
pressing it with your hands, slowly open it by ap-
proximately 90˚ until it stops as illustrated.
Be sure to lend your hand to the rear
cover in order not to let the rear cover
fall. In addition, do not apply force to the
rear cover opened.
4) Remove the locks of cord clamps a, b, c, d, e, and f.
C
d
ab
E
B
D
e
f
c
4-8. Connecting the cords
WArNING :
• To prevent personal injury caused by abrupt start of the sewing machine, carry out the work after turning
OFF the power switch and a lapse of 5 minutes or more.
• To prevent damage of device caused by maloperation and wrong specications, be sure to connect all the
corresponding connectors to the specied places.
• To prevent personal injury caused by maloperation, be sure to lock the connector with lock.
• As for the details of handling respective devices, read carefully the Instruction Manuals supplied with the
devices before handling the devices.
Slowly
How to remove the cord clamp
1 Lightly pressing
2 Pull down the clamp.
3 The clamp goes up.
2
3
1
1
* See P.11 for how to lock the cord clamp.
A