JUKI AMS-210E/IP-410 User manual

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ENGLISH
INStructIoN MaNuaL
aMS-210E / IP-410
aMS-210E / cP-20

i
CONTENTS
!.
MECHANICAL SECTION (WITH REGARD TO THE SEWING MACHINE)..... 1
1. SPECIFICATIONS ........................................................................................................1
2. CONFIGURATION ........................................................................................................2
3. INSTALLATION ............................................................................................................3
3-1. Installing the electrical box............................................................................................................ 3
3-2. Installing and connecting the power switch.................................................................................3
3-3. Installation of the sewing machine head ......................................................................................4
3-4. Installing the drain receiver and the head support rubber ......................................................... 5
3-5. Safety switch ...................................................................................................................................5
3-6. Installing the throat plate auxiliary cover .....................................................................................6
3-7. Installing the panel..........................................................................................................................8
3-8.Attachingthepedalchain(ForSspecicationonly) .................................................................. 8
3-9. Installing the thread stand .............................................................................................................8
3-10. Raising the machine head............................................................................................................9
3-11. Connecting the cord ...................................................................................................................10
3-12. Installing the motor cover ..........................................................................................................12
3-13. Managing the cord ......................................................................................................................13
3-14. Connecting the pneumatic components (Pneumatic type only) ............................................ 13
3-15. Installing the air hose (Pneumatic type only)...........................................................................16
3-16. Installing the eye protection cover............................................................................................16
4. PREPARATION OF THE SEWING MACHINE ...........................................................17
4-1. Lubrication.....................................................................................................................................17
4-2. Attaching the needle..................................................................................................................... 18
4-3. Threading the machine head .......................................................................................................18
4-4. Installing and removing the bobbin case ...................................................................................19
4-5. Installing the bobbin..................................................................................................................... 19
4-6. Adjusting the thread tension .......................................................................................................20
4-7. Intermediate presser height......................................................................................................... 21
4-8. Adjusting the thread take-up spring ...........................................................................................22
5. OPERATION OF THE SEWING MACHINE................................................................22
5-1. Sewing............................................................................................................................................22
5-2. Needle thread clamp device.........................................................................................................23
@.OPERATION SECTION (WITH REGARD TO THE PANEL)..................... 25
1. PREFACE ...................................................................................................................25
2. WHEN USING IP-410 .................................................................................................28
2-1. Name of each section of IP-410 ...................................................................................................28
2-2. Buttons to be used in common ...................................................................................................29
2-3. Basic operation of IP-410 .............................................................................................................30
2-4. LCD display section at the time of sewing shape selection ..................................................... 32
(1) Sewing shape data input screen.................................................................................................. 32
(2) Sewing screen .............................................................................................................................34
2-5. Performing sewing shape selection............................................................................................36
2-6. Changing item data.......................................................................................................................38
2-7. Checking pattern shape ...............................................................................................................40
2-8.Performingmodicationofneedleentrypoint ..........................................................................41

ii
(1) Changing the thread tension value ..............................................................................................41
(2) Changing the intermediate presser height value .........................................................................42
2-9. How to use temporary stop..........................................................................................................43
(1) To continue performing sewing from some point in sewing ......................................................... 43
(2) To perform re-sewing from the start.............................................................................................44
2-10.Whensettingofsewingproductisdifcultbecauseofinterruptionofneedletip .................... 45
2-11. Winding bobbin thread ...............................................................................................................46
(1) When performing winding bobbin thread while performing sewing .............................................46
(2) When performing winding bobbin thread only .............................................................................46
2-12. Using counter..............................................................................................................................47
(1) Setting procedure of the counter .................................................................................................47
(2) Count-up releasing procedure .....................................................................................................49
(3) How to change the counter value during sewing ......................................................................... 49
2-13. Performing new register of users’ pattern................................................................................50
2-14. Naming users’ pattern ................................................................................................................51
2-15. Performing new register of pattern button............................................................................... 52
2-16. LCD display section at the time of pattern button selection .................................................. 53
(1) Pattern button data input screen.................................................................................................. 53
(2) Sewing screen .............................................................................................................................55
2-17. Performing pattern button No. selection .................................................................................. 57
(1) Selection from the data input screen ...........................................................................................57
(2) Selection by means of the shortcut button................................................................................... 58
2-18. Changing contents of pattern button........................................................................................ 59
2-19. Copying pattern button ..............................................................................................................60
2-20. Changing sewing mode..............................................................................................................61
2-21. LCD display section at the time of combination sewing......................................................... 62
(1) Pattern input screen..................................................................................................................... 62
(2) Sewing screen .............................................................................................................................64
2-22. Performing combination sewing ...............................................................................................66
(1) Selection of combination data...................................................................................................... 66
(2) Creating procedure of the combination data................................................................................ 67
(3) Deleting procedure of the combination data ................................................................................ 68
(4) Deleting procedure of the step of the combination data .............................................................. 68
2-23. Changing memory switch data.................................................................................................. 69
2-24. Using information .......................................................................................................................70
(1) Observing the maintenance and inspection information.............................................................. 70
(2) Releasing procedure of the warning ............................................................................................ 72
(3) Observing the production control information .............................................................................. 72
(4) Performing setting of the production control information ............................................................. 74
(5) Observing the working measurement information ....................................................................... 76
2-25. Using communication function .................................................................................................78
(1) Handling possible data ................................................................................................................78
(2) Performing communication by using the media...........................................................................79
(3) Performing communication by using RS-232C............................................................................79
(4) Take-in of the data ....................................................................................................................... 80
(5) Taking in plural data together.......................................................................................................81
2-26. Performing formatting of the media.......................................................................................... 83
3. WHEN USING CP-20..................................................................................................84
3-1. Name of each section of CP-20....................................................................................................84
3-2. Operation of CP-20 (Basic)...........................................................................................................85

iii
(1) Item data setting ..........................................................................................................................85
(2) Checking the contour of a sewing pattern ...................................................................................87
(3) Performing modication of the needle entry point ....................................................................... 88
(4) When the pattern is changed.......................................................................................................90
3-3. Performing copying of pattern.....................................................................................................90
3-4. Performing deletion of pattern.....................................................................................................91
3-5. Sewing............................................................................................................................................92
(1) Change to the other sewing pattern............................................................................................. 92
3-6. Winding bobbin............................................................................................................................. 93
(1) To wind a bobbin while the sewing machine is performing sewing.............................................. 93
(2) To wind a bobbin independently ..................................................................................................93
3-7. Operation of CP-20 (Advanced)................................................................................................... 94
(1) Performing sewing using the pattern keys ( , , , and )........................ 94
(2) Register to the pattern key........................................................................................................... 94
(3) Sewing operation .........................................................................................................................96
3-8. Performing sewing using the combination function ................................................................. 97
(1) Register of the combination ......................................................................................................... 97
(2) Sewing operation .........................................................................................................................98
3-9. When using as "bobbin thread counter" ....................................................................................99
(1) How to use the temporary stop....................................................................................................99
3-10. Start and change of the memory switch................................................................................. 100
3-11. Correspondence table of LED and 7-segment display.......................................................... 101
4. MEMORY SWITCH DATA LIST................................................................................104
4-1. Data list ........................................................................................................................................104
4-2. Initial value list ............................................................................................................................ 110
5. ERROR CODE LIST ................................................................................................. 112
6. MESSAGE LIST ....................................................................................................... 118
#. MAINTENANCE OF SAWING MACHINE .............................................. 121
1. MAINTENANCE........................................................................................................121
1-1. Adjusting the height of the needle bar (Changing the length of the needle) ........................ 121
1-2. Adjusting the needle-to-shuttle relation ................................................................................... 121
1-3. Adjusting the height of the feeding frame ................................................................................ 123
1-4. Adjusting the vertical stroke of the intermediate presser....................................................... 123
1-5. The moving knife and counter knife..........................................................................................124
1-6. Needle thread clamp device.......................................................................................................124
1-7. Thread breakage detector plate ................................................................................................125
1-8. Draining waste oil .......................................................................................................................125
1-9. Amount of oil supplied to the hook........................................................................................... 126
1-10. Replacing the fuse ....................................................................................................................126
1-11. Changing the voltage of 100,/200V.....................................................................................127
1-12. Replenishing the designated places with grease ..................................................................128
1-13. Troubles and corrective measures (Sewing conditions).......................................................131
2. OPTIONAL................................................................................................................133
2-1. Table of Needle hole guide.........................................................................................................133
2-2. Silicon oil tank ............................................................................................................................133

– 1 –
1. SPECIFICATIONS
!. MECHANICAL SECTION (WITH REGARD TO THE SEWING MACHINE)
1 Sewing area X (lateral) direction Y (longitudinal) direction
AMS-210E-1306 : 130 mm × 60 mm
AMS-210E-1510 : 150 mm × 100 mm
AMS-210E-2206 : 220 mm × 60 mm
AMS-210E-2210 : 220 mm × 100 mm
2Max. sewing speed 2,700 rpm (When sewing pitch is 3 mm or less)
3 Stitch length 0.1 to 12.7 mm (Min. resolution : 0.05 mm)
4 Feed motion of feeding frame Intermittent feed (2-shaft drive by stepping motor)
5 Needle bar stroke 41.2 mm
6 Needle DP x 5, DP x 17
7Lift of feeding frame Max. 25mm (Pneumatic type only Max.30mm)
8 Intermediate presser stroke 4 mm (Standard) (0 to 10 mm)
9Lift of intermediate
presser
20 mm
10 Intermediate presser
DOWN position
variable
Standard 0 to 3.5 mm (Max. 0 to 7.0 mm)
11 Shuttle Double-capacity semi-rotary hook
12 Lubricating oil New Defrix Oil No. 2 (Supplied by oiler)
13 Memory of pattern
data
EEPROM , Media
• EEPROM : Max. 200 patterns (Max. 20,000 stitches/pattern)
• Media : Max. 999 patterns (Max. 50,000 stitches/pattern)
14 Temporary stop facility Used to stop machine operation during a stitching cycle.
15 Enlarging / Reducing
facility
Allows a pattern to be enlarged or reduced on the X axis and Y axis independently
when sewing a pattern. Scale : 1% to 400% times (0.1% steps)
16 Enlarging / Reducing
method
Pattern enlargement / reduction can be done by increasing / decreasing either stitch
length or the number of stitches. (Only increase/decrease of stitch length when pattern
button is selected and CP-20 is used)
17 Max. sewing speed
limitation
200 to 2,700 rpm (Scale : 100 rpm steps)
18 Pattern selection
facility
Pattern No. selection method
(EEPROM : 1 to 200, Media : 1 to 999)
(CP-20 is the scroll type.)
19 Bobbin thread counter UP/DOWN method (0 to 9,999)
20 Sewing counter UP/DOWN method (0 to 9,999) (IP-410 only)
21 Memory back-up In case of a power interruption, the pattern being used will automatically be stored in
memory.
22 2nd origin setting
facility
Using jog keys, a 2nd origin (needle position after a sewing cycle) can be set in the
desired position within the sewing area. The set 2nd origin is also stored in memory.
(IP-410 only)
23 Sewing machine motor Servo-motor
24 Dimensions 1,200mm (W) x 710mm (L) x 1,200mm (H) (Excluding thread stand)
25 Mass (gross mass) Machine head 69kg, control box 16.5kg
26 Power consumption 500 VA
27
Operating temperature
range
5˚C to 35˚C
28
Operating humidity range 35 % to 85 % (No dew condensation)
29 Line voltage Rated voltage ±10% 50 / 60 Hz
30 Air pressure used Standard 0.35 to 0.4 MPa (Max. 0.55 MPa)(Pneumatic type only)
31 Air consumption 1.8 dm3 / min (ANR) (Pneumatic type only)
32 Needle highest
position stop facility
After the completion of sewing, the needle can be brought up to its highest position.
33 Noise Workplace-related noise at sewing speed
n = 2,700 min–1 : Lpa ≦84dB(A)
Noise measurement according to DIN 45635-48-B-2-KL2

– 2 –
Air regulator
(for pneumatic type only)
2. CONFIGURATION
1Machine head
2Wiper switch
3Temporary stop switch
4Feeding frame
5Intermediate presser
6Thread stand
7Operation panel (IP-410 or CP-20)
8Power switch
9Control box
!0Foot pedal
!1Manual pedal (Excluding pneumatic type)
1
2
3
4
6
7
8
9
!0
5
!1

– 3 –
3. INSTALLATION
3-1. Installing the electrical box
Install the electrical box on the underside of the
table at the location illustrated using round-head
bolt 1, plain washer 2, spring washer 3and nut
4supplied with the machine, and using bolt hav-
ing hexagonal indentation on the head 5spring
washer 6and plain washer 7supplied with the
machine.
1) Installing the power switch
Fix power switch 1under the machine table
with wood screws 2.
Fix the cable with staples 3supplied with the
machine as accessories in accordance with the
forms of use.
Five staples 3including the staple
for xing the operation panel cable
are supplied as accessories.
3-2. Installing and connecting the power switch
1
5
6
7
2
3
4
12
3

– 4 –
(2) Connecting the power source cord
Voltage specications at the time of delivery from the factory are indicated on the voltage indication
seal. Connect the cord in accordance with the specications.
Voltage indication seal (3-phase type only)
Voltage caution seal
Rating label
Table
Brown Brown
Brown
Light blue Light blue
Light
blue
Green/Yellow Green/
Yellow
Control box
Green/Yellow
Plug
Power source cord
Power switch
GND
AC200 V
AC220 V
AC230 V
AC240 V
• Connecting single phase 200V, 220V, 230V and 240V
White
Power source cord
Power switch
GND
AC200 V
AC220 V
AC240 V
• Connecting three phase 200V, 220V and 240V
Red
White
Black
Green/
Yellow
Red
Black
White
1) Fit the holes of hinges Ato the holes of table
and x as shown in the gure.
3-3. Installation of the sewing machine head
In case of the pneumatic type, x
solenoid valve installing plate 1as
well.
WARNING :
To prevent possible accidents caused by the full of the sewing machine, perform the work by two
persons or more when the machine is moved.
A1
1. Never use under the wrong volt-
age and phase.
2. When changing the voltage,
refer to the item of
"#-1-11. Changing the voltage
of 100,/200V" p.127.
Table
Control box
Green/Yellow
Black Red
Green/Yellow
Plug

– 5 –
3-4. Installing the drain receiver and the head support rubber
1) Fix drain receiver 2in the installing hole of
table 1with two setscrews 3.
2) Screw in drain bin 4to drain receiver 2.
3) Insert sewing machine drain pipe 5into drain
bin 4.
4) Insert head support rubbers 6to machine bed 7.
5) Bundle the cables with clip bands 8as shown
in the gure. (Excluding air tube)
1. Insert drain pipe 5until it will
go no further so that it does not
come off drain bin 4when tilting
the machine head.
2. Remove the tape xing drain pipe
5.
1
2
4
6
6
6
6
36
5
7
6
8
3-5. Safety switch
1
Remove tape 2 xing the lever section of safety
switch 1.
1. When using the safety switch
without removing tape 1, it is
very dangerous since the sewing
machine works even in the state
that it is tilted.
2. In case error 302 occurs when
the sewing machine works after
setup, loosen the safety switch 2
tting screw with a screwdriver,
and lower the switch to the down-
side of the sewing machine.
2

– 6 –
3-6. Installing the throat plate auxiliary cover
[When using area 1306]
1) Temporarily x throat plate auxiliary
cover supports A 2and B 3to the
machine bed with setscrews (M5)6.
2) Move the cloth feed base to the rear,
and place throat plate auxiliary cover
1from between lower plate 7and
throat plate 8. At this time, be careful
not to bend lower plate 7.
3) Fix throat plate auxiliary cover 1with
throat plate auxiliary cover setscrews
5 and washers 4.
[When using areas 1510 and 2206]
1) Temporarily x throat plate auxiliary
supports A 2and B 3to the machine
bed with setscrews (M5) 6and throat
plate auxiliary support C 9to the ma-
chine bed with setscrew (M6) !0.
2) Move the cloth feed base to the rear,
and place throat plate auxiliary cover
1from between lower plate 7and
throat plate 8. At this time, be careful
not to bend lower plate 7.
3) Fix throat plate auxiliary cover 1with
throat plate auxiliary cover setscrews
5 and washers 4.
1
43
5
6
2
4
87
1
3
56
24
8
7
465
4
5
!0
9
[Areas 1510 and 2206]
[Area 1306]

– 7 –
Left-hand and right-hand shapes of throat plate auxiliary cover support !1 are different.
So, be careful.
1
1
8
Within 0.3 mm 1
!2
!1
!4!5
!3
5!5
[Area 2210]
[When using area 2210]
1) Temporarily x throat plate auxiliary
cover supports A 2and B 3to the
machine bed with setscrews (M5)6.
For the screw 6which tight-
ens the throat plate auxiliary
cover support A 2, select the
screw which is easier to use
between the hexagon socket
and the screw with plus and
minus slots.
2) Move the cloth feed base to the rear,
and place throat plate auxiliary cover
1from between lower plate 7and
throat plate 8. At this time, be careful
not to bend lower plate 7.
3) Fix throat plate auxiliary cover 1with
throat plate auxiliary cover setscrews
5and nuts (small) 4.
4) Temporarily fix throat plate auxiliary
cover support !1 to the machine bed
with setscrews (M6) !2.
5) Temporarily fix throat plate auxiliary
cover base !3 to throat plate auxiliary
cover support !1 with setscrews !4 and
nuts (large) !5.
6) Fix throat plate auxiliary cover 1with
throat plate auxiliary cover setscrews
5and nuts (large) !5.
1
43
5
6
2
4
87
[Area 2210]
1. Be careful so as not to mis-
take the direction of throat
plate auxiliary cover sup-
port.
2. Fix the throat plate auxiliary
cover 1so that is higher
than the throat plate 8
(within 0.3 mm). When it is
lower than the throat plate
8, needle breakage or the
like due to the defective
feed will be caused.
3.Conrmbyputtingaruler
or the like that the throat
plate auxiliary cover 1is
horizontally installed. If not,
throat plate auxiliary cover
1and lower plate 7come
in contact partially with
each other, and abnormal
worn-out will be caused.

– 8 –
1
2
3
3-8.Attachingthepedalchain(ForSspecicationonly)
1
2
3-9. Installing the thread stand
1) Assemble the thread stand, and put
it in the hole in the top left corner of
the machine table.
2) Tighten locknut 1 to x the thread
stand.
3) When ceiling wiring is possible,
pass the power cord through spool
rest rod 2.
Connect the machine 1and manual pedal 3with
chain 2.
When you tilt the sewing machine,
be sure to tilt it after removing chain
2from manual pedal 3.
1
2
4
3
Fix operation panel installing plate 1to an op-
tional place on the table with wood screws 2, and
pass the cable through table hole 4.
Fix the operation panel on panel installing plate 1
with screws 3supplied as accessories.
Fix the cable on the bottom surface of the table
with the staples supplied with the machine as ac-
cessories.
2) Installing the CP-20
3-7. Installing the panel
1) Installing the IP-410
4
3
1
2
1) Open cover 1and remove cable 2once.
Then connect it again to the panel on the top
surface of the table after passing it through the
hole in the table.
2) Fix operation panel installing plate 3to an op-
tional place on the table with two wood screws 4.
Install the panel at the position
where X-move cover or head grip
does not interfere with it since
breakage of the panel will be caused.

– 9 –
3-10. Raising the machine head
WARNING :
Tilt/raise the sewing machine head with both hands taking care not to allow your ngers to be
caught in the head.
Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of
the sewing machine.
[When using areas 1306 and 1510]
When raising the sewing machine, hold inserting
section Aof the machine bed by hand, and quietly
raise it until bed support rubber 3comes in contact
with the table. For the S type, remove chain 2from
manual pedal 1 rst, and perform the work.
1. Be sure to raise the machine head
at the leveled place so as to prevent
the sewing machine from falling.
2. When raising the machine head,
move feeding frame 4before-
hand to the right-hand side until
it goes no further, and x it with
tape or the like. When the ma-
chine head is raised in the state
that moving or xing is insuf-
cient, breakage of X-move cover
or X-move rail will be caused.
Besides, feeding frame 4which
is tilted to the left-hand side by
the self-weight interferes with the
intermediate presser or the like
and breakage of the components
will be caused.
4
2
3
65A
1
6
[When using areas 2206 and 2210]
1) Remove throat plate auxiliary cover
6 from the sewing machine.
2) Hold inserting section Aof the ma-
chine bed by hand, and quietly raise
it until bed support rubber 3comes
in contact with the table.
3) After returning the sewing machine
to its home position, refer to “!-3-6.
Installing the throat plate auxilia-
ry cover” p.6, and install the throat
plate auxiliary cover.
1. Be sure to raise the machine head at the leveled place so as to prevent the sewing
machine from falling.
2. When raising the sewing machine without removing throat plate auxiliary cover 6,
the throat plate auxiliary cover interferes with the table, bend or breakage of the
throat plate auxiliary cover, tilt of the sewing machine, etc. will result.
3. When raising the machine head, move feeding frame 4beforehand to the right-hand
side until it goes no further, and x it with tape or the like. When the machine head is
raised in the state that moving or xing is insufcient, breakage of X-move cover or
X-move rail will be caused. Besides, feeding frame 4which is tilted to the left-hand
side by the self-weight interferes with the intermediate presser or the like and break-
age of the components will be caused.
[Areas 2206 and 2210]

– 10 –
3-11. Connecting the cord
Slowly
1
[How to open the control box]
Remove four screws 1 xing the rear cover of
the electrical box. When opening the rear cover,
pressing it with your hands, slowly open it by ap-
proximately 90˚ until it stops as illustrated.
Be sure to lend your hand to the rear
cover in order not to let the rear cover
fall. In addition, do not apply force to
the rear cover opened.
[How to close the control box]
1) Take care so that the cord is not
caught between the rear cover and
the electrical box main body, close the
rear cover while pressing section Aon
the lower side of the rear cover, and
tighten four screws 1.
2) Lower downward the cord located on
the side of the control box and cord
presser plate Cin the push hole B,
press the cord and tighten screws 2.
3
1
2
1
1
1
2
How to remove the cord clamp
2
A
B
1
When xing the cord with the cord clamp, be careful of the route or the like so that the
stress is not applied to the cord.
C
How to lock the cord clamp
1Lightly press
the corner
of clamp.
(Cord clamp is
locked with a
click.)
Clamp
1Lightly pressing
2Pull down the clamp.
3The clamp goes up.

– 11 –
CN16
CN14
CN38
CN72
CN39
CN71
CN73
CN74
CN75
CN47
CN51
9P
4P
20P
4P
2P
5P
5P
4P
6P
2P
10P
26P
CN34
10P
CN88
CN100
26P
CN84 10P
2P
CN52
10P 10P
CN98
CN78
4P 4P
2P
2P
CN1
CN2
2P
3P
CN88
2P
2P
2P
2P
2P
CN51
10P 10P
11
22
33
4
4
5
CN51
3P
CN88
2P
2P
2P
2P
2P
10P 10P
11
22
3
3
4
4
5
1306
1510
IP-410
CP-20
[Wiring diagram of circuit board]
Yellow
Blue
Red
White
White
Gray
Gray
White
Gray
White
White
White
Black
W hite
White
Air SW
Air
solenoid
valve
White
White
White
White
White
White
White
White
White
Sewing machine head
Operation panel
Foot switch
SDC p.c.b.
MAIN p.c.b.

– 12 –
CN71 Red
CN75 White
CN34 Gray
CN38 Gray
CN47 White
CN51
White
CN52
White
CN73 White CN84 Black
CN74 White
CN72
Blue
CN31
White
CN39
Yellow
CN14 White
CN16 White
Ground wire
3-12. Installing the motor cover
1
Install motor cover 1on the machine main unit
with screws supplied with the machine as acces-
sories.

– 13 –
3-13. Managing the cord
1
1) Fix the cords with cords setting plate 1in the state that the cords are slack to such an extent that
stress is not applied to the cords even when the machine head is tilted as shown in the gure.
Slack
3-14. Connecting the pneumatic components (Pneumatic type only)
1) Install regulator 1to installing plate 2, and
install it to the stand with screw 3, washer 4
and nut 5.
2) Connect the cord coming from the regulator
with CN78 (air relay cable).
(Refer to
"!-3-11. [Wiring diagram of circuit board]"
p.11.)
1
2
3
4
5
3) Install solenoid valve asm. 8to solenoid valve
installing plate 6using setscrew 7supplied
as accessories.
86
7

– 14 –
4) Fix the air tube using cable clip 9supplied with
the machine as accessories. (For the setscrew,
use setscrew !0 xing the motor cover.)
8
!1
Connector
CN1
Air tube
1A
Connector
CN2
Air tube
1B
Air tube
2A
Air tube
2B
9
!0
5) Install air tubes coming from the machine head
and the cords coming from the control box to
the position as shown in the gure. At this time,
be careful of the number and alphabet of the
air tubes and the cords. (Adjust the alphabet
of the air tubes to the alphabet of the solenoid
valve. Also, adjust the gures to the gures of
the connector label.)
6) Connect solenoid valve asm. 8and the regu-
lator using long air tube supplied !1as acces-
sories.
When the cable sags, x it to the
table using the staple supplied with
the machine as accessories.
[When using areas 1306, 1510 and 2206]

– 15 –
9
!0
!1
!2
A
!3
!3
!4
[When using area 2210]
5) Remove once two setscrews !0, two wash-
ers (small) !1, two spring washers !2 and two
washers (large) !3 attached to mechanical
valve unit 9. Refer to the gure, and install
2-pedal type pedal !4 into hole Aof mechani-
cal valve unit 9.
6) Connect the air tubes coming from the machine
head and Y-type joint respectively as described
below.
• Air tube !5 with label of "1A, 2A"
/Y-type joint !7 connected with the label of
"3" of mechanical valve unit
• Air tube !6 with label of "1B, 2B"
/Y-type joint !8 connected with the label of
"4" of mechanical valve unit
!6
!8
!7
!5
3
1A
2A
4
1B
2B
8
!9
Connector
CN1
Connector
CN2
A
Stop plug
Stop plug
B
7) Install the air tube coming from mechanical
valve unit "7" to A, and that from "8" to Bre-
spectively.
Install two stop plugs supplied as accessories,
and the cords coming from the control box to
the places in the gure.
When the mechanical valve is not
used, refer to [When using areas
1306, 1510 and 2206].
8) Connect solenoid valve asm. 8and the regu-
lator using long air tube supplied !9as acces-
sories.
When the cable sags, x it to the
table using the staple supplied with
the machine as accessories.

– 16 –
1
2
3
3-16. Installing the eye protection cover
WARNING :
Be sure to attach this cover to protect the eyes from the disperse of needle breakage.
Use eye protection cover 1after securely at-
taching it on face plate cover 3with screw 2.
3-15. Installing the air hose (Pneumatic type only)
1
2Close
Open
1) Connecting the air hose
Connect the air hose to the regulator .
2) Adjustment of air pressure
Open air cock 1, pull up and turn air adjust-
ment knob 2and adjust so that air pressure
indicates 0.35 to 0.4 MPa (Max. 0.55 MPa).
Then lower the knob and x it.
* Close air cock 1to expel air.