JUKI SADE User manual

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EN, Original instructions Edition I / 2015
All rights to reprint or copy are reserved - only allowed with the permission of the manufacturer.
JUKI CENTRAL EUROPE Sp. z o.o.
Platan Park C ul. Poleczki 21, 02-822 Warszawa, POLAND
OPERATING INSTRUCTIONS
WITH SPARE PARTS CATALOG
INDUSTRIAL SEWING MACHINE
SADE
Year of manufacture…………
Serial number ….………………

Industrial Sewing Machine SADE

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Industrial Sewing Machine SADE
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CONTENTS
1....... GENERAL.........................................................................................................................9
1.1 INTRODUCTION 9
1.2 THE MACHINE IDENTIFICATION 11
2....... SAFETY OF USE AND WARNINGS...............................................................................11
2.1 GENERAL SAFETY RULES 11
2.2 SAFETY RULES OF THE FIRST ASSEMBLY 13
2.3 SAFE WORKING PRACTICES FOR CONNECTING TO LINE POWER 14
2.4 SAFE WORKING PRACTICES DURING OPERATION 14
2.5 OPERATING ENVIRONMENT 17
2.6 ITEMS FOR WHICH THE POWER TO THE MACHINE HAS TO BE TURNED OFF 18
2.7 RULES FOR SAFE CLEANING,MAINTENANCE AND REPAIR 19
2.8 PRINCIPLES FOR SAFE HANDLING,TRANSPORTATION AND UNPACKING 20
2.9 FIRE PREVENTION REGULATIONS 21
2.10 SAFETY SIGNS 22
2.11 RESIDUAL RISK DESCRIPTION AND ASSESSMENT 26
3....... INDUSTRIAL SEWING MACHINE LU-2810-7 SADE DESCRIPTION............................ 27
3.1 INTENDED USE 27
3.2 TECHNICAL CHARACTERISTICS 28
3.3 CONSTRUCTION AND OPERATIONS 30
3.4 OPTIONAL EQUIPMENT 40
4....... PRELIMINARY OPERATIONS AND PUTTING INTO SERVICE..................................... 41
4.1 ORDERING AND DELIVERY 41
4.2 INSTALLING THE SEWING MACHINE COMPONENTS 42
4.3 ELECTRICAL CONNECTIONS44
5....... PREPARATION OF INDUSTRIAL SEWING MACHINE SADE........................................ 48
5.1 PRELIMINARY OPERATIONS -GENERAL PRINCIPLES 48
5.2 FIRST LUBRICATION 49
5.3 ATTACHING THE NEEDLE 50
5.4 PLACING THREAD CONES 51
5.5 ATTACHING AND REMOVING THE BOBBIN 52
5.6 THREADING THE HOOK 53
5.7 WINDING A BOBBIN 54
5.8 THREADING THE MACHINE HEAD 55
6....... ADJUSTING THE SEWING MACHINE ........................................................................... 57
6.1 ADJUSTING THE STITCH LENGTH 57

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6.2 THREAD TENSION 58
6.3 THREAD TAKE-UP SPRING 59
6.4 ADJUSTING THE PRESSURE OF THE PRESSER FOOT60
6.5 NEEDLE-TO-HOOK RELATION 60
6.6 ADJUSTING THE HOOK NEEDLE GUARD 63
6.7 ADJUSTING THE BOBBIN CASE OPENING LEVER 63
6.8 ADJUSTING THE POSITION OF COUNTER KNIFE,KNIFE PRESSURE AND CLAMP PRESSURE 64
6.9 ADJUSTING THE AMOUNT OF THE ALTERNATING VERTICAL MOVEMENT OF THE WALKING
FOOT AND THE PRESSER FOOT 66
6.10 HOW TO SET THE MODEL OF THE MACHINE HEAD 67
6.11 ADJUSTING THE MACHINE HEAD 68
6.12 BACKSTACK SETTING 69
6.13 BOBBIN THREAD MONITOR ADJUSTMENT 69
7....... OPERATION OF INDUSTRIAL SEWING MACHINE SADE.............................................70
7.1 CONTROL DEVICE 70
7.1.1 SADE TRANSLATION (IN SETTINGS).............................................................................................. 71
7.1.2 CONFIGURATION............................................................................................................................ 72
7.1.2.1 Machine identification (in settings)............................................................................................. 73
7.1.2.2 Needle change setting.................................................................................................................. 73
7.1.2.3 Login and exit program, changing user, manual operation......................................................... 75
7.1.2.4 Database combination mode........................................................................................................ 75
7.1.2.5 Peripheral configuration.............................................................................................................. 75
7.1.2.6 Data source and target configuration........................................................................................... 76
7.1.2.7 Product selection menu................................................................................................................ 77
7.1.2.8 Product options............................................................................................................................ 78
7.1.2.9 Product definition options ........................................................................................................... 79
7.1.2.10 Material definition options ........................................................................................................ 79
7.1.2.11 Explanation of the product profile parameters .......................................................................... 82
7.1.2.12 Thread tension settings and tolerances...................................................................................... 85
7.1.2.13 Machine parameters – stitch length setting ............................................................................... 86
7.1.2.14 Label Pre seam and machine stop point .................................................................................... 88
7.1.2.15 Label Post seam and setting stop point of the machine............................................................. 89
7.1.2.16 Message – Post check................................................................................................................ 90
7.1.2.17 Label position end of automatic mode.......................................................................................90
7.1.2.18 Tension monitor......................................................................................................................... 91
7.1.3 PRODUCT DEFINITION EDITOR ....................................................................................................... 91
7.1.3.1 Cone upper thread........................................................................................................................ 92
7.1.3.2 Cone bobbin thread...................................................................................................................... 92
7.1.3.3 Needles........................................................................................................................................ 92
7.1.3.4 Sewing material........................................................................................................................... 92
7.1.3.5 Others .......................................................................................................................................... 93
7.1.3.6 Needle wear................................................................................................................................. 93
7.1.3.7 Material combinations................................................................................................................. 93
7.1.4 MATERIAL EDITOR......................................................................................................................... 94
7.1.5 USER MANAGEMENT EDITOR ........................................................................................................ 95
7.1.5.1 Users............................................................................................................................................ 95
7.1.5.2 User identification....................................................................................................................... 97
7.1.6 LABEL LAY-OUT EDITOR................................................................................................................ 97
7.1.7 SEARCH ARCHIVE........................................................................................................................ 100
7.1.8 TRACEABILITY FILES ................................................................................................................... 101
7.1.8.1 Database format......................................................................................................................... 101
7.1.9 LOG FILES .................................................................................................................................... 101
7.1.10 FREE SEW FUNCTION.................................................................................................................... 102

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7.1.11 EXITING THE SADE SOFTWARE ...................................................................................................102
7.1.12 TRANSLATING SADE MODULES ....................................................................................................102
7.2 OPERATING -INITIALISATION 102
7.2.1 OPERATOR IDENTIFICATION .........................................................................................................103
7.2.2 SEWING TEST ................................................................................................................................104
7.3 PRODUCT CYCLE -OPERATING 104
7.3.1 OPERATOR IDENTIFICATION .........................................................................................................104
7.3.2 PRODUCT SELECTION SCREEN ......................................................................................................105
7.3.3 MATERIAL VALIDATION BY SADE...............................................................................................105
7.3.4 MATERIAL IDENTIFICATION .........................................................................................................106
7.3.5 NEEDLE CHANGE ..........................................................................................................................106
7.3.6 SEWING.........................................................................................................................................107
7.3.7 CONTROLS ....................................................................................................................................108
7.4 SEWING SPEED TABLE 109
7.5 HAND LIFTER 109
7.6 RESETTING THE SAFETY CLUTCH 109
7.7 ADJUSTING THE AUTOMATIC PRESSER FOOT LIFTER 110
7.8 NORMAL-/REVERSE-FEED STITCH NEEDLE ENTRY POINTS ALIGNMENT AT THE TIME OF
AUTOMATIC REVERSE FEED STITCHING 111
7.9 OPERATION SWITCHES 113
7.10 MACHINE PROTECTION WHEN IS NOT IN USE 114
7.11 CLEANING THE MACHINE DURING WORK 115
8....... MAINTENANCE............................................................................................................ 116
8.1 INSPECTIONS AND MAINTENANCE 116
8.2 LUBRICATION 117
9....... TRANSPORT AND HANDLING .................................................................................... 119
10 .... TROUBLESHOOTING ..................................................................................................120
11 .... DISMANTLING AND WITHDRAWAL............................................................................ 123
WARRANTY...........................................................................................................................125
SPARE PARTS CATALOGUE ...............................................................................................125

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1 GENERAL
1.1 Introduction
This operating instructions is a basic equipment of the machine and be familiar with its
contents prior to machine use. Rules for safe use of the machine, maintenance and
safety recommendations contained in the manual will enable the safe work and protect
the user against potential hazards. Therefore, it is recommended that you keep the op-
erating instructions for future use.
Please read all of these instructions before using the machine. Reading this entire man-
ual and proceeding carefully with the principles presented here ensures the safe usage
of sewing machine and minimizes the risk of accidents or machine malfunctions. In-
struction is divided thematically into sections and subsections (see contents) consisting
the relevant information to the user.
These instructions are valid only for the machine, which has been delivered with. It is
identified with the machinery according to its type, serial number and year of construc-
tion.
Industrial Sewing Machine SADE has been designed and manufactured in accordance
with safety requirements, but inappropriately utilized may cause hazards to the user
health and life. Therefore, utilizing the machine you must follow the safety, environmen-
tal and occupational medicine regulations. Only persons who are familiar with the ma-
chine and its operating instructions can work on it and carry out any servicing and
maintenance.
The machine must be used only for its intended purpose. The unauthorized usage and
works against the principles set out in this manual will void your warranty. In the event
of damage in this respect, the manufacturer may refuse to repair the machine.
IMPORTANT!
Any other use, and use of the machine not described in this operating
instructions you must first consult the manufacturer of industrial sew-
ing machine SADE.
IMPORTANT!
Before starting work, make sure you read this entire manual.
If any information given in these instructions are incomprehensible
please contact for help directly to the manufacturer (machine data can
be found on the title page of this manual and on the nameplate).
IMPORTANT!
This operating instructions should be attached to Industrial Sewing
Machine SADE. We recommend that the supplier of new or of used
machine should keep an acknowledgment of receipt this instructions
together with a machine signed by the purchaser.

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NOTE!
These signs warn of the potential hazard in relation to the machine
operator or bystanders, and risk relating to the functioning of the
machine itself.
Not following the recommendation marked by any of these signs
can cause accidents. Strictly follow the recommendations speci-
fied by these signs.
The manufacturer provides a complete industrial sewing machine to car airbag sewing
with an operating instructions, warranty card and spare parts catalog. Warranty card
and spare parts catalog are independent documents.
Making any modifications to the machine without consent, release the manufacturer
from the consequences of their implementation and may void your warranty. Details of
the warranty and service are stated in the warranty card.
Whenever this manual refers the machine or sewing machine that means the Indus-
trial Sewing Machine SADE.
In case of doubt regarding the operation of the sewing machine, observed malfunctions
or defects, please contact the manufacturer at the address:
IMPORTANT!
We recommend giving permissions for machine operators and servic-
ing staff. They should be trained on the basis of these operating in-
structions and factory internal requirements.
IMPORTANT!
The manufacturer is not responsible for accidents resulting from not
following the safety usage rules published in this manual.
IMPORTANT!
In case of sale or rental the machine to another user, always give him
the operating instructions. In the event of its loss or damage, please
contact your dealer to purchase a new copy.
IMPORTANT!
The Company JUKI CENTRAL EUROPE reserves the right to make
design changes to improve the product and improve safety. These
changes will also be introduced on an ongoing basis to the instruc-
tions. This does not mean, however, that will be introduced also for
machines previously provided to the users.
IMPORTANT!
Information important for the user is indicated in such a way!