Julabo 200F Installation instructions

Refrigerated bath basic units
Original operating manual
1.950.0170.us.V07 05/2022

2
Legal
JULABO USA, Inc.
884 Marcon Boulevard
Allentown, PA 18109
Phone: [phone]
Fax.: [phone]
[e-mail]
www.julabo.us
The content of this operating manual is protected by copyright. Information,
including texts, images, and other contents may not be reproduced, distributed,
transmitted, stored or otherwise used in any form without prior explicit written
consent.
Illustrations in this operating manual are for illustrative purposes and are not
necessarily displayed to scale.

3
1Foreword ............................................................................................. 4
2About this manual .............................................................................. 5
2.1 Notes on commissioning and operation .......................................... 5
2.2 Original JULABO spare parts .......................................................... 5
2.3 Accessories ..................................................................................... 5
2.4 Warnings ......................................................................................... 6
2.5 Symbols used .................................................................................. 7
3Intended use ....................................................................................... 7
4Safety ................................................................................................... 8
4.1 General Safety Instructions for the operating company.................. 8
4.2 General Safety Instructions for the operator ................................... 8
4.3 General Safety instructions for device operation ............................ 9
4.4 General safety instructions for refrigerants ..................................... 9
4.5 Safety symbols .............................................................................. 10
5Product description.......................................................................... 11
5.1 Function description ...................................................................... 11
5.2 Possible combinations with circulators.......................................... 11
5.3 Operating and functional elements ............................................... 12
5.3.1 External inverter ....................................................................... 13
5.4 Technical data ............................................................................... 14
5.4.1 Material of parts that come into contact with the medium........ 20
5.4.2 Refrigerant................................................................................ 20
6Transport and installation ............................................................... 21
6.1 Install the device at the operating location .................................... 21
7Maintenance...................................................................................... 22
7.1 Replace detachable power cord.................................................... 22
7.2 Check safety symbols ................................................................... 22
7.3 Emptying........................................................................................ 24
7.4 Clean device.................................................................................. 25
7.5 Cleaning condenser ...................................................................... 25
7.6 Technical Service .......................................................................... 26
7.7 Warranty ........................................................................................ 27
8Disposal............................................................................................. 30

Foreword
4
1 Foreword
Congratulations!
You have made an excellent choice.
JULABO would like to thank you for the trust you have placed in our company
and products.
This operating manual will help you become acquainted with the use of our
units. Read the operating manual carefully. Keep the operating manual handy at
all times.

About this manual
5
2 About this manual
This manual is intended for the equipment specified on the cover page.
NOTE
Observe the safety instructions!
Read the Safety section of this manual before using the equipment for the
first time.
2.1 Notes on commissioning and operation
The cooling machine is combined with a suitable JULABO circulator to form a
refrigerated circulator. Operation is done entirely via the control elements of the
connected circulator.
Initial operation as well as the individual operating topics are described in the
operating manual of the associated circulator.
2.2 Original JULABO spare parts
Hassle-free continuous operation and safety also depend on the quality of the
spare parts used.
Only original JULABO spare parts guarantee the highest possible quality and
safety. Original JULABO spare parts are available directly from JULABO or your
specialist dealer.
Please note that JULABO cannot provide a warranty service if non-original
JULABO spare parts are used.
2.3 Accessories
JULABO offers a wide range of accessories for the devices. Accessories are not
described in this manual.
The complete range of accessories for the devices described in this manual can
be found on our website www.julabo.com. Use the Search function on the
website.

About this manual
6
2.4 Warnings
The manual contains warnings to increase safety when using the device.
Warnings must always be observed.
A warning sign displayed in signal color precedes the signal word. The signal
word, highlighted in color, specifies the severity of the hazard.
CAUTION
This signal word designates a danger with a low level of risk which, if it not
prevented, may result in minor to moderate injuries.
WARNING
This signal word designates a danger with a medium level of risk which, if it
not prevented, may result in death or serious injuries.
DANGER
This signal word designates a danger with a high level of risk which, if it not
prevented, will result in death or serious injuries.
NOTE
This signal word designates a possibly harmful situation. If it is not avoided,
the system or objects in its vicinity may be damaged.

Intended use
7
2.5 Symbols used
Various symbols are used throughout this manual to aid reading
comprehension. This list describes the symbols used.
Tools needed for the following approach
Prerequisite to be met for the following procedure
1. Numbered action steps
Interim result for individual action steps
Additional note for individual action steps
Final result of a procedure
<> Terms in angle brackets denote control menu
[] Terms in square brackets denote keys, softkeys and buttons
3 Intended use
This section defines the purpose of the unit so that the operator can operate the
unit safely and avoid misuse.
This is a laboratory device intended for temperature control applications of
liquid media. It can only be operated in conjunction with a JULABO circulator
designed for this purpose.
Only use the device if it is in technically perfect condition and only use it in
accordance with its intended use. Be aware of safety issues or hazards and
comply with the operating manual! In particular, always immediately rectify
malfunctions that could impair safety!
The device is not suitable for direct temperature control application of food,
other consumables or pharmaceutical or other medical products.
The device is not suitable for use in an explosive environment.

Safety
8
4 Safety
4.1 General Safety Instructions for the operating company
This section outlines the General Safety Instructions that must be observed by
the operator to ensure safe operation.
• The operator is responsible for the qualifications of its operating personnel.
• The operator must ensure that the operating personnel has been instructed
in use of the device.
• The device operators must receive regular training about the dangers
involved in their work and measures to prevent such dangers.
• The operator must ensure that persons entrusted with the operation,
installation and maintenance have read and understood the operating
manual.
• The device may only be configured, installed, maintained and repaired by
trained personnel with appropriate qualifications.
• If hazardous substances or substances that may become hazardous are
used, the device may only be used by personnel who are qualified to handle
these substances and the device.
• The operator must ensure that the device is checked for safety and
functionality at regular and usage-related intervals.
• The operator must ensure that the mains supply has a low impedance to
prevent influencing other devices powered by the same supply.
4.2 General Safety Instructions for the operator
This section outlines the General Safety Instructions that must be observed by
the user to ensure safe operation.
• Read the operating manual before initial operation.
• The device may only be connected to mains power outlets with a protective
earth (PE).
• The mains plug is a safe insulator of the power supply grid and must be
freely accessible at all times.
• The removable power cable is designed for the performance and
temperature of the device and must not be replaced by a weaker rated
power cable.
• Do not start the device if it has a damaged power cable
• Do not operated damaged devices.
• Only mount suitable circulators on the cooling machine.
• When connecting a circulator, observe the respective connection assignment
of the plugs and technical data for the products.
• Observe the safety symbols on the device.

Safety
9
• Do not remove safety symbols.
•Have all service and repair work carried out by authorized specialists only.
• Protect device from dirt.
• Protect device direct UV radiation.
4.3 General Safety instructions for device operation
This section lists the General Safety Instructions for device operation. These
Safety Instructions must be followed to ensure safe operation.
• Vapors may escape during the temperature control application. Operate the
device in a well-ventilated location.
• Depending on the bath fluid, chemical dangers may occur. Observe
appropriate safety regulations
• If flammable substances are used in the bath and/or flammable bath fluid is
used, the device must be under constant observation during operation
• The safety functions of the device should be checked at least twice per year
4.4 General safety instructions for refrigerants
The device works with a refrigerant. To ensure safe handling, the operator must
comply with the following safety instructions.
• Details of the refrigerant to be used can be found on the type plate.
• The operator must ensure that the device is regularly checked for leakages
in the cooling system. The inspection intervals can be found in the
respectively applicable national laws and guidelines.
• Exchange and disposal of used refrigerant may only be carried out by
JULABO or an appropriately certified company.
• All laws and guidelines for handling refrigerants applicable in the country of
operation must be complied with.
• Depending on the refrigerant and the quantity of used, a certain room size
must be ensured.
The following safety instructions also apply to natural refrigerants:
• The device housing may only be opened by qualified persons who are
trained in the handling of natural refrigerants.
• The refrigerant circuit may only be interrupted by qualified persons who are
trained in handling natural refrigerants.

Safety
10
4.5 Safety symbols
There are safety symbols included with the device, which should be attached to
the device before initial operation.
Safety
symbols
Description
Warning of a danger zone. Note operating manual
Warning about hot surface
Read operating manual before switching on
Produc t des cri pti on

Product description
11
5 Product description
5.1 Function description
This section describes the function of the device.
The cooling machine is combined with a circulator to form a refrigerated
circulator. The device combination can precisely cool and heat samples over a
wide temperature range. The device combination is suitable for external
temperature applications. The cooling machine is controlled by the connected
circulator.
5.2 Possible combinations with circulators
The table lists which cooling machine can be combined with which circulator.
Cooling
machine
Circulators
CORIO CD
CORIO CP
DYNEO DD
MAGIO MS
200F



-
201F



-
300F



-
310F




450F




600F




601F




900F




1000F




1001F



-

Product description
12
5.3 Operating and functional elements
The following figure shows the operating and functional elements and their
position on the unit.
Front (without cover) and rear (e.g. 310F)
1
Recessed grip
2
Bath tank drain opening
3
Drain valve
4
Drain hose (for 310F and 450F)
5
Condenser
6
Recessed grip
7
CAN plug for connection with a circulator
8
Mains fuse
9
Mains fuse
10
Circulator mains output socket
11
Mains input socket

Product description
13
5.3.1 External inverter
With the 100 V voltage variant of 310F and 450F, the inverter is mounted on the
rear side.
Rear side of 310F/450F (100 V voltage variant)
1
Inverter
2
CAN plug for connection with a circulator
3
Mains input socket
4
Circulator mains output socket
5
Mains fuse
6
Mains fuse

Product description
14
5.4 Technical data
Performance specifications measured in accordance with DIN12876. Cooling
capacities up to 20°C measured with ethanol; over 20°C with thermal oil unless
specified otherwise. Performance specifications apply at an ambient
temperature of 20°C. Performance values may differ with other bath fluids.
Grouping of the device acc. to CISPR 11:
• The device is an ISM device of group 1, which uses high frequency for
internal purposes
• Class A: Use in an industrial electromagnetic environment
• The device is designed for connection to a separate power transformer or
generator. Connection to a low voltage line is not permitted
In accordance with IEC 61010-1, the device is designed for safe operation under
the following ambient conditions:
• Indoor use
• Altitude up to 2000 m above sea level
• Ambient temperature +5 … +40°C
• Maximum relative humidity 80% for temperatures up to 31°C, decreasing
linearly down to 50% relative humidity at 40°C
• Mains voltage fluctuations up to ±10% of the nominal voltage permissible
if not otherwise specified
• Contamination level 2
Protection class according to EN 60 529:
• Protection class IP21
The technical data for the respective device combination can be found in the
operating manual of the associated circulator.

Product description
15
Technical data 200F
Performance values
Lowest temperature °C -20
Refrigerants R134a
Dimensions
Dimensions (W x D x H) cm 23 x 39 x 44
Usable bath opening (W x D) cm 13 x 15
Bath depth cm 15
Volumes min. … max. l 3.0 … 4.0
Weight kg 23
Mains connection
100 V
50/60 Hz
115 V
60 Hz
230 V
50/60 Hz
Current consumption max. A 4 4 2
Mains fuse, reset A 10 10 10
Technical data 201F
Performance values
Lowest temperature °C -20
Refrigerants R134a
Dimensions
Dimensions (W x D x H) cm 44 x 41 x 22
Usable bath opening (W x D) cm 13 x 15
Bath depth cm 15
Volumes min. … max. l 3.0 … 4.0
Weight kg 23.6
Mains connection
100 V
50/60 Hz
115 V
60 Hz
230 V
50/60 Hz
Current consumption max. A 4 4 2
Mains fuse, reset A 10 10 10

Product description
16
Technical data 310F
Performance values
Lowest temperature °C -30
Refrigerant R449A/R290
Dimensions
Dimensions (W x D x H) cm 23 x 40 x 43
Usable bath opening (W x D) cm 13 x 15
Bath depth cm 15
Volumes min. … max. l 3.0 … 4.0
Weight kg 23
Mains connection
100 V
50/60 Hz
115 V
60 Hz
200-230 V
50/60 Hz
Current consumption max. A 4 4 3
Mains fuse, reset A 10 10 10
Technical data 450F
Performance values
Lowest temperature °C -30
Refrigerant R449A/R290
Dimensions
Dimensions (W x D x H) cm 23 x 40 x 43
Usable bath opening (W x D) cm 13 x 15
Bath depth cm 15
Volumes min. … max. l 3.0 … 4.0
Weight kg 23
Mains connection
100 V
50/60 Hz
115 V
60 Hz
200-230 V
50/60 Hz
Current consumption max. A 4 4 3
Mains fuse, reset A 10 10 10

Product description
17
Technical data
600F
Performance values
Lowest temperature
°C
-35
Refrigerants
R449A, R452A*
Dimensions
Dimensions (W x D x H)
cm
33 x 47 x 47
Usable bath opening (W x D)
cm
22 x 15
Bath depth
cm
15
Volumes min. … max.
l
5.0 … 7.5
Weight
kg
32.4
Mains connection
100 V
50/60 Hz
115 V
60 Hz
200-230 V
50/60 Hz
Current consumption max.
A
11
7
3-4
Mains fuse, reset
A
12
12
10
* at 100 V, 50/60 Hz
*at 100 V
Technical data
601F
Performance values
Lowest temperature
°C
-35/-40*
Refrigerants
R449A, R452A**
Dimensions
Dimensions (W x D x H)
cm
33 x 46 x 52
Usable bath opening (W x D)
cm
22 x 15
Bath depth
cm
20
Volumes min. … max.
l
8.0 … 10.0
Weight
kg
36.0
Mains connection
100 V
50/60 Hz
115 V
60 Hz
200-230 V
50/60 Hz
Current consumption max.
A
11
7
3-4
Mains fuse, reset
A
12
12
10
* depending on the circulator used
** 100 V, 50/60 Hz
*at 100 V

Product description
18
Technical data
900F
Performance values
Lowest temperature
°C
-38/-40*
Refrigerants
R449A
Dimensions
Dimensions (W x D x H)
cm
39 x 62 x 53
Usable bath opening (W x D)
cm
26 x 35
Bath depth
cm
20
Volumes min. … max.
l
21.0 … 30.0
Weight
kg
47
Mains connection
115 V
60 Hz
200-230 V
50/60 Hz
Current consumption max.
A
8
5
Mains fuse, reset
A
14
10
* depending on the circulator used
*at 100 V
Technical data
1000F
Performance values
Lowest temperature
°C
-40/-50*
Refrigerants
R449A
Dimensions
Dimensions (W x D x H)
cm
42 x 49 x 51
Usable bath opening (W x D)
cm
18 x 13
Bath depth
cm
15
Volumes min. … max.
l
5.0 … 7.5
Weight
kg
50
Mains connection
115 V
60 Hz
200-230 V
50/60 Hz
Current consumption max.
A
9
6
Mains fuse, reset
A
14
10
* depending on the circulator used
*at 100 V

Product description
19
Technical data 1001F
Performance values
Lowest temperature °C -38
Refrigerants R449A
Dimensions
Dimensions (W x D x H) cm 45 x 64 x 74
Usable bath opening (W x D) cm 35 x 41
Bath depth cm 30
Volumes min. … max. l 42.0 … 56.0
Weight kg 70.7
Mains connection
200-230 V
50/60 Hz
Current consumption max. A 5
Mains fuse, reset A 10

Product description
20
5.4.1 Material of parts that come into contact with the medium
The table lists parts that could come into contact with the bath fluid as well as
the material that the parts are made of. This data can be used to check the
compatibility of the parts with the bath fluid used.
Parts that come into contact with the
medium
Material
Bath tank 1.4301/304H
Bath tank drain opening 1.4301/304H
Bath tank/bath cover gasket FKM Viton
O-ring drain valve FKM Viton
5.4.2 Refrigerant
For safety reasons and in case of leakage in the refrigerant cycle, there is a
specified room volume per kg of refrigerant permitted at the installation site so
that no flammable refrigerant/air mixture can form. The amount of refrigerant is
indicated on the nameplate.
1 m³ of space is required for 0,008 kg of R290 refrigerant.
1 m³ of space is required for 0.357 kg of R449A refrigerant.
1 m³ of space is required for 0.423 kg of R452A refrigerant.