Julabo MAGIO MS-Z Installation instructions

Bridge-mounted circulators, circulators, refrigerated circulators
Original operating manual
1.950.1700.us.V04 11/2021

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Legal
JULABO USA, Inc.
884 Marcon Boulevard
Allentown, PA 18109
Phone: [phone]
Fax.: [phone]
[e-mail]
www.julabo.us
The content of this operating manual is protected by copyright. Information,
including texts, images, and other contents may not be reproduced, distributed,
transmitted, stored or otherwise used in any form without prior explicit written
consent.
Illustrations in this operating manual are for illustrative purposes and are not
necessarily displayed to scale.

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Contents
1Foreword ............................................................................................. 8
2About this manual .............................................................................. 9
2.1 Accessories ..................................................................................... 9
2.2 Warnings ......................................................................................... 9
2.3 Symbols used ................................................................................ 10
3Intended use ..................................................................................... 11
4Safety ................................................................................................. 12
4.1 General Safety Instructions for the operating company................ 12
4.2 General Safety Instructions for the operator ................................. 12
4.3 General Safety instructions for device operation .......................... 13
4.4 Safety symbols .............................................................................. 14
4.5 Safety function............................................................................... 14
5Product description.......................................................................... 16
5.1 Product overview........................................................................... 16
5.2 Function description ...................................................................... 16
5.3 Operating and functional elements ............................................... 17
5.4 Interfaces....................................................................................... 18
5.4.1 Connection of Pt100 temperature sensor ................................ 18
5.4.2 Stakei output ............................................................................ 19
5.4.3 RS232/RS485 interface ........................................................... 20
5.4.4 Ethernet interface..................................................................... 21
5.5 Analog interfaces (accessories) .................................................... 21
5.5.1 Alarm output ............................................................................. 21
5.5.2 REG/EPROG socket ................................................................ 22
5.5.3 Standby input ........................................................................... 23
5.6 Operating interface........................................................................ 24
5.6.1 Softkeys and status icons ........................................................ 25
5.6.2 Explanation of abbreviated terms............................................. 26
5.7 Alarm messages............................................................................ 27
5.8 Operator Messages....................................................................... 28
5.9 Main menu..................................................................................... 28
5.9.1 Adjust safety menu................................................................... 29

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5.9.2 Menu Determine thermodynamics ........................................... 29
5.9.3 Menu Connect unit ................................................................... 29
5.9.4 Menu Use programmer ............................................................ 30
5.9.5 Record data menu.................................................................... 30
5.9.6 Install unit menu ....................................................................... 30
5.9.7 Settings menu .......................................................................... 30
5.9.8 Unit account menu ................................................................... 31
5.9.9 Service menu ........................................................................... 31
5.9.10 Menu About .............................................................................. 31
5.10 Technical data ............................................................................... 32
5.10.1 Material of parts that come into contact with the medium........ 34
5.10.2 Technical data for refrigerated circulators................................ 35
5.10.3Bath fluids................................................................................. 41
5.10.4 Hoses ....................................................................................... 42
6Transport and installation ............................................................... 43
6.1 Transporting the device ................................................................. 43
6.2 Install the device at the operating location .................................... 44
7Initial operation ................................................................................. 45
7.1 Mounting the circulator .................................................................. 45
7.1.1 Mount bridge mounted circulator.............................................. 45
7.1.2 Mount heating or refrigerated circulator ................................... 46
7.2 Connect the device to the power supply ....................................... 47
7.2.1 Connect bridge mounted or heating circulator ......................... 47
7.2.2 Connect refrigerated circulator ................................................. 48
7.3 Connecting an external system ..................................................... 49
7.3.1 Connect an external system with screw connections .............. 50
7.3.2 Connect an external system with barbed fittings...................... 51
7.4 Switch on the device and set the language................................... 52
7.5 Set high temperature safety function............................................. 53
7.6 Fill device....................................................................................... 54
7.7 Set up power supply for the refrigerated circulator ....................... 54
7.8 Set chiller mode............................................................................. 55
7.9 Set limit values .............................................................................. 56
7.9.1 Set temperature warning limits................................................. 56
7.9.2 Adjusting setpoint limits............................................................ 56

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7.9.3 Adjusting actual value limits ..................................................... 57
7.9.4 Band limit for external control................................................... 57
7.9.5 Setting band limit...................................................................... 58
7.10 Connect external temperature sensor........................................... 58
8Operation........................................................................................... 59
8.1 Switch on the unit .......................................................................... 59
8.2 Switch off the unit .......................................................................... 59
8.3 Basic settings ................................................................................ 59
8.3.1 Set language ............................................................................ 59
8.3.2 Change language to English .................................................... 60
8.3.3 Set date and time ..................................................................... 60
8.3.4 Activate autostart function........................................................ 60
8.3.5 Set physical units ..................................................................... 61
8.4 Unit account .................................................................................. 61
8.4.1 Change password .................................................................... 61
8.4.2 Defining user-dependent settings ............................................ 62
8.4.3 Defining user-independent presets .......................................... 62
8.4.4 Log in user................................................................................ 63
8.4.5 Log out user ............................................................................. 63
8.4.6 Lock the device ........................................................................ 64
8.4.7 Set inactivity timer .................................................................... 64
8.4.8 Reset settings........................................................................... 64
8.5 Record data................................................................................... 65
8.5.1 Record measurement data....................................................... 65
8.5.2 Reading out blackbox data....................................................... 65
8.5.3 Displaying alarm memory......................................................... 66
8.6 Thermodynamics........................................................................... 67
8.6.1 Control parameter .................................................................... 67
8.6.2 Optimizing temperature curves ................................................ 68
8.6.3 Adjust controller ....................................................................... 69
8.6.4 Limit cooling capacity and heating capacity............................. 69
8.6.5 Adjust pump ............................................................................. 69
8.7 Remote control device................................................................... 70
8.7.1 Remote control device using USB interface ............................ 70
8.7.2 Set interface parameters.......................................................... 70

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8.7.3 Remote control device using RS232 interface ......................... 71
8.7.4 Remote control device using RS485 interface ......................... 71
8.7.5 Set EPROG input ..................................................................... 72
8.7.6 Set external setpoint values ..................................................... 73
8.7.7 Set up actuating variable.......................................................... 73
8.7.8 Request device status .............................................................. 74
8.8 Watchdog function......................................................................... 74
8.9 Working with the programmer ....................................................... 75
8.9.1 Setting the timer ....................................................................... 75
8.9.2 Creating and editing a temperature control profile................... 76
8.9.3 Import temperature control profile ............................................ 77
8.9.4 Export temperature control profile ............................................ 77
8.9.5 Delete temperature control profile ............................................ 77
8.9.6 Profile series setup................................................................... 78
8.9.7 Activate programmer ................................................................ 79
8.10 Configure signal outputs................................................................ 80
8.10.1 Set up Stakei outlet .................................................................. 80
8.10.2 Configure signal outputs of the REG/EPROG plug.................. 80
8.10.3 Configure alarm outputs ........................................................... 81
8.11 Activating stand-by input ............................................................... 81
8.12 Adjusting the temperature sensor (ATC)....................................... 82
8.12.1 Adjust internal temperature sensor .......................................... 82
8.12.2 Adjust the internal temperature sensor - multi-point
calibration .............................................................................................. 83
8.12.3 Adjust external temperature sensor ......................................... 84
8.13 Device Reset ................................................................................. 84
9Maintenance ...................................................................................... 85
9.1 Check safety symbols.................................................................... 85
9.2 Check the functionality of high temperature cut-off....................... 85
9.3 Test the low liquid level safety function ......................................... 86
9.4 Replace detachable power cord.................................................... 86
9.5 Emptying........................................................................................ 87
9.6 Clean device.................................................................................. 87
9.7 Device storage............................................................................... 88
9.8 Technical Service .......................................................................... 88

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9.9 Warranty........................................................................................ 89
10 Disposal............................................................................................. 91
10.1 Device disposal ............................................................................. 91
11 Appendix ........................................................................................... 92
11.1 Interface commands...................................................................... 92
11.1.1 IN commands ........................................................................... 93
11.1.2 OUT commands ....................................................................... 96
11.1.3 Status commands .................................................................... 99
11.1.4 Status messages...................................................................... 99
11.2 Alarms and Warnings .................................................................. 100
11.3 Modbus TCP/IP register .............................................................. 103
11.3.1 Data type ................................................................................ 103
11.3.2 Feedback on invalid entries ................................................... 104
11.3.3 Function codes ....................................................................... 104
11.3.4 Holding registers .................................................................... 105
11.3.5 Input register .......................................................................... 107

Foreword
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1 Foreword
Congratulations!
You have made an excellent choice.
JULABO would like to thank you for the trust you have placed in our company
and products.
This operating manual will help you become acquainted with the use of our
units. Read the operating manual carefully. Keep the operating manual handy at
all times.

About this manual
9
2 About this manual
This manual is intended for the equipment specified on the cover page.
NOTE
Observe the safety instructions!
Read the Safety section of this manual before using the equipment for the
first time.
2.1 Accessories
JULABO offers a wide range of accessories for the devices. Accessories are not
described in this manual.
The complete range of accessories for the devices described in this manual can
be found on our website www.julabo.com. Use the Search function on the
website.
2.2 Warnings
The manual contains warnings to increase safety when using the device.
Warnings must always be observed.
A warning sign displayed in signal color precedes the signal word. The signal
word, highlighted in color, specifies the severity of the hazard.
CAUTION
This signal word designates a danger with a low level of risk which, if it not
prevented, may result in minor to moderate injuries.
WARNING
This signal word designates a danger with a medium level of risk which, if it
not prevented, may result in death or serious injuries.

About this manual
10
DANGER
This signal word designates a danger with a high level of risk which, if it not
prevented, will result in death or serious injuries.
NOTE
This signal word designates a possibly harmful situation. If it is not avoided,
the system or objects in its vicinity may be damaged.
2.3 Symbols used
Various symbols are used throughout this manual to aid reading
comprehension. This list describes the symbols used.
Tools needed for the following approach
Prerequisite to be met for the following procedure
1. Numbered action steps
Interim result for individual action steps
Additional note for individual action steps
Final result of a procedure
<> Terms in angle brackets denote control menu
[] Terms in square brackets denote keys, softkeys and buttons

Intended use
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3 Intended use
This section defines the purpose of the unit so that the operator can operate the
unit safely and avoid misuse.
JULABO circulators are laboratory devices that are designed for temperature
control applications with liquid media in a bath tank or with a cooling machine.
An external loop circuit can be connected to the pump connectors so that the
temperature of the bath media can be kept constant.
Only use the device if it is in technically perfect condition and only use it in
accordance with its intended use. Be aware of safety issues or hazards and
comply with the operating manual! In particular, always immediately rectify
faults that could impair safety!
The circulators are not suitable for direct temperature control application of
food, other consumables or pharmaceutical or other medical products.
The devices are not suitable for use in an explosive environment.
The devices are not intended for use in living areas. They may cause interference
with radio reception.

Safety
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4 Safety
4.1 General Safety Instructions for the operating company
This section outlines the General Safety Instructions that must be observed by
the operator to ensure safe operation.
• The operator is responsible for the qualifications of its operating personnel.
• The operator must ensure that the operating personnel has been instructed
in use of the device.
• The device operators must receive regular training about the dangers
involved in their work and measures to prevent such dangers.
• The operator must ensure that persons entrusted with the operation,
installation and maintenance have read and understood the operating
manual.
• The device may only be configured, installed, maintained and repaired by
trained personnel with appropriate qualifications.
• If hazardous substances or substances that may become hazardous are
used, the device may only be used by personnel who are qualified to handle
these substances and the device.
• The operator must ensure that the device is checked for safety and
functionality at regular and usage-related intervals.
• The integrity of the safety symbols on the device must be checked at least
every two years.
• The operator must ensure that the mains supply has a low impedance to
prevent influencing other devices powered by the same supply.
4.2 General Safety Instructions for the operator
This section outlines the General Safety Instructions that must be observed by
the user to ensure safe operation.
• Read the operating manual before initial operation
• The device may only be connected to mains power outlets with a protective
earth (PE)
• The mains plug is a safe insulator of the power supply grid and must be
freely accessible at all times
• Do not start the device if it has a damaged power cable
• Do not operated damaged devices
• Only mount the circulator in suitable bath tanks or refrigeration units
• When connecting to external devices, observe the respective assembly
instructions, connection assignment of the plugs and technical data for the
products
• Observe the safety symbols on the device.

Safety
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• Do not remove safety symbols
• Have all service and repair work carried out by authorized specialists only
• Protect device from dirt
• Protect device direct UV radiation
4.3 General Safety instructions for device operation
This section lists the General Safety Instructions for device operation. These
Safety Instructions must be followed to ensure safe operation.
• Vapors may escape during the temperature control application. Operate the
device in a well-ventilated location.
• Depending on the bath fluid, chemical dangers may occur. Observe
appropriate safety regulations
• If flammable substances are used in the bath and/or flammable bath fluid is
used, the device must be under constant observation during operation
• The safety functions of the device should be checked at least twice per year

Safety
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4.4 Safety symbols
There are safety symbols included with the device, which should be attached to
the device before initial operation.
Safety
symbols
Description
Warning of a danger zone. Note operating manual
Warning about hot surface
Warning of cold surface
Read operating manual before switching on
4.5 Safety function
Technical protective devices provide for safe operation. If a safety function is
triggered, the operator is alerted with a message on the display and an acoustic
signal.
Adjustable high temperature cut-off
The high temperature cut-off prevents overheating of the heater.
• If the temperature of the working temperature reaches the set protective
temperature, an error message appears on the display. The pump and
heater are switched off. A restart is required.

Safety
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Overheating protection
The overheating protection prevents overheating of the heater.
• The protective mechanism is triggered when the device recognizes a
temperature difference of more than 20 K between the working
temperature sensor and the safety temperature sensor. Am error message
appears on the display. A restart is required.
Low liquid level protection
A level switch recognizes when the bath fluid fill level in the bath tank is too
low. The device has a two-stage warming system to prevent overheating of the
heater or dry running of the pump.
• The low liquid level warning is triggered when the liquid level in the bath
tank is about half the full level. A warning message appears on the display.
The bath fluid should be topped up.
• The low liquid level alarm is triggered when the float reaches its lower limit
stop. The device switches off the pump and heater. A continuous signal
tone sounds. A warning message appears on the display. A restart is
required.
Produc t des cri pti on

Product description
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5 Product description
Produc t over vi e w
5.1 Product overview
Circulators can be combined with various baths and cooling machines.
Bridge mounted
circulator
Heating circulator Refrigerated circulator
MAGIO MS-Z: Circulator with
extendable telescopic bridge
for mounting on open bath
tanks
Circulator with closed
stainless steel bath tank.
Example: MAGIO MS-BC4 for
temperature control
applications in the bath or
externally
Circulator with cooling
machine.
Example: MAGIO MS-600F for
standard temperature
applications
5.2 Function description
This section describes the function of the device.
The circulators are used for internal and external temperature control, and
depending on the device combination and accessories used can work in a
temperature range between -50 °C and +300 °C.
When mounted on a bath tank the circulator is a heating circulator, when
combined with a cooling machine it is a refrigerated circulator.

Product description
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5.3 Operating and functional elements
The following figure shows the operating and functional elements and their
position on the unit.
Control and function elements
1 Mains switch
2 Touchscreen
3 High temperature cut-off setting
4 Mounting screws
5 Ethernet interface
6 USB interface Type A
7 USB interface Type B
8 Stakei outlet, secured
9 Mains fuse
10 Mains connection
11 Water connection for cooling coil
12
Water connection for cooling coil
13 Interface for external temperature sensor
14 RS232/RS485 interface

Product description
18
15 CAN plug for connection with a cooling machine
16 Cover for electronic module with analogue connections (accessories)
17 Supply pump connection
18 Runback pump connection
5.4 Interfaces
5.4.1 Connection of Pt100 temperature sensor
The plug ext. Pt100 is used to connect an external Pt100 temperature sensor.
The following section describes the wiring of the plug as well as the connection
cable of the temperature sensor.
Connection of a external Pt100 temperature sensor
[1] Temperature sensor Pt100
[2] Plug, view of solder side
[3] Connection socket on device
Pin Signal
1 I+
2 U+
3 U-
4 I-

Product description
19
5.4.2 Stakei output
The Stakei output is a control output that can be adjusted to solenoid valves
with various tasks via the operating menu. The desired function is set and
activated in the operating menu.
The Stakei output can be assigned the following functions:
• Refill device:
The Stakei output switches on when a low liquid level warning is triggered.
If the level of the bath fluid drops below a certain level, the Stakei output
turns on and a connected refilling device can be activated. This pumps bath
fluid into the bath tank until the filling level has returned to a non-critical
level.
• Cooling pulse:
This function is controlled by the current cooling capacity of the device. If
the temperature setpoint is lower than the actual temperature detected by
the device, a pulse-width modulated signal is sent via the Stakei output.
This signal can be used to control a solenoid valve for cyclic counter-cooling
via a cooling coil.
• Backflow:
This function is used as backflow protection in a system where the
connected application is physically higher than the circulator. When the
pump is running, the Stakei output is switched on and a check valve
inserted between the circulator and the application can be controlled. This
prevents the bath fluid flowing from the application to the bath tank while
the pump is not running and causing the bath tank to overflow.
Technical data Stakei output
Mains connection 100-115 V 100-115 V/1 A
Mains connection 200-230 V 200-230 V/1 A

Product description
20
5.4.3 RS232/RS485 interface
The RS232 or RS485 interface is a 9-way D-sub socket for connecting the device
to a PC.
RS232/RS485 socket
RS232 interface pin assignment
Pin 2 RxD receive data Pin 7 RTS request to send
Pin 3 TxD transmit data Pin 8 CTS clear to send
Pin 5 0 V signal GND
Pins 1, 4, 6 and 9 are reserved. Do not use.
RS485 interface pin assignment
Pin 3 B Pin 6 +5 V (max.
50 mA)
Pin 5 0 V signal GND Pin 8 A
Pins 1, 2, 4, 7 and 9 are reserved. Do not use.
RS232/RS485 interface factory settings
Parity straight
Baud rate 4800 baud
Handshake (RS232) Hardware
Address (RS485) 0
Data bit 7
Stop bit 1