Jungheinrich EFG 213 User manual

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Operating InstructionsOperating Instructions
5109998651099986
EFG 213-320EFG 213-320
GG
06.08-06.08-
07.1107.11
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Declaration of ConformityDeclaration of Conformity
Jungheinrich AG, Am Stadtrand 35, D-22047 Jungheinrich AG, Am Stadtrand 35, D-22047 HamburgHamburg
Manufacturer or his authorized representative in the CommunityManufacturer or his authorized representative in the Community
Additional informationAdditional information
Authorised signatoryAuthorised signatory
DateDate

EU Declaration of ConformityEU Declaration of Conformity
The signatories hereby certify that the specified powered industrial truck conforms toThe signatories hereby certify that the specified powered industrial truck conforms to
the EU Directive 2006/42/EC (Machine Directive) and 2004/108/EEC (Electro-Mag-the EU Directive 2006/42/EC (Machine Directive) and 2004/108/EEC (Electro-Mag-
netic Compatibility, EMC) including their amendments as translated netic Compatibility, EMC) including their amendments as translated into national leg-into national leg-
islation of the member countries. The signatories are individually empowered in eachislation of the member countries. The signatories are individually empowered in each
case to compile the technical documentation.case to compile the technical documentation.
TTyyppee OOppttiioonn SSeerriiaal l NNoo.. YYeeaar r oof f ccoonnssttrruucc--
tiontion
EFG 213EFG 213
EFG 215EFG 215
EFG 216kEFG 216k
EFG 216EFG 216
EFG 218kEFG 218k
EFG 218EFG 218
EFG 220EFG 220
EFG 316kEFG 316k
EFG316EFG316
EFG318kEFG318k
EFG 318EFG 318
EFG 320EFG 320
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ForewordForeword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provideThe present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information issufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapterprovided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a pagestarts with page 1. The page identification consists of a chapter letter and a page
number.number.
For example: Page B 2 is the second page in chapter B.For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When The operating instructions detail different truck models. When operating and servicingoperating and servicing
the truck, make sure that the instructions apply to your truck model.the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the followingSafety instructions and important explanations are indicated by the following
graphics:graphics:
FF Used before safety instructions which must be observed to avoid danger toUsed before safety instructions which must be observed to avoid danger to
personnel.personnel.
MM Used before notices which must be observed to avoid material damage.Used before notices which must be observed to avoid material damage.
ZZ Used before notices and explanations.Used before notices and explanations.
tt Used to indicate standard equipment.Used to indicate standard equipment.
oo Used to indicate optional equipment.Used to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right toOur trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee ofalter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be particular features of the truck should therefore be inferred from the present operatinginferred from the present operating
instructionsinstructions..
CopyrightCopyright
Copyright of these operating instructions remains withCopyright of these operating instructions remains with JUNGHEINRICH AG.JUNGHEINRICH AG.
Jungheinrich AktiengesellschaftJungheinrich Aktiengesellschaft
Am Stadtrand 35Am Stadtrand 35
22047 Hamburg - GERMANY22047 Hamburg - GERMANY
Telephone: [phone]Telephone: [phone]
www.jungheinrich.comwww.jungheinrich.com
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Table of contentsTable of contents
AA Correct Use and ApCorrect Use and Applicationplication
BB TTrruucck k DDeessccrriippttiioonn
11 ApApplplicicatatioion n ...................................................................................................................................................................................... BB 11
22 AsAssesembmblilies es anand d FuFuncnctitiononal al DeDescscririptptioion ....n ........................................................................................ BB 22
2.12.1 TruTruck ck ...................................................................................................................................................................................................... BB 33
33 StStanandadard rd VeVersrsioion n SpSpececifificicatatioions ....ns .............................................................................................................. BB 44
3.13.1 EFG EFG 213213-22-220 0 perperforformanmance ce data ......data ............................................................................................................ BB 44
3.23.2 EFG EFG 316316-32-320 0 perperforformanmance ce data ......data ............................................................................................................ BB 55
3.33.3 EFG EFG 213213-22-220 0 dimdimensensionions s ...................................................................................................................................... BB 66
3.43.4 EFG EFG 316316-32-320 0 dimdimensensionions s ...................................................................................................................................... BB 88
3.53.5 EFG EFG 213213-22-220 0 weiweightghts s .................................................................................................................................................. BB 1010
3.63.6 EFG EFG 316316-32-320 0 weiweightghts s .................................................................................................................................................. BB 1010
3.73.7 EFG EFG 213213-22-220 t0 tyreyres .....s ....................................................................................................................................................... BB 1111
3.83.8 EFG EFG 316316-32-320 t0 tyreyres .....s ....................................................................................................................................................... BB 1111
3.93.9 EFG EFG 213213-32-320 0 masmast t verversiosions ns .............................................................................................................................. BB 1212
3.103.10 EN EN norms norms ........................................................................................................................................................................................ BB 1313
3.113.11 ConditConditions ions of of use ....use ............................................................................................................................................................ BB 1313
44 IdIdenentitifificacatition on popoinints ts and and dadata ta plplatates ..es ...................................................................................................... BB 1414
4.14.1 TruTruck ck datdata a platplate e .................................................................................................................................................................... BB 1616
4.24.2 TruTruck ck loaload d chachart rt .................................................................................................................................................................... BB 1616
4.34.3 ForFork k loaload d diadiagragram m (bas(basic ic modmodel) el) .................................................................................................................. BB 1717
4.44.4 AttAttachachmenment t loaload d chachart rt .................................................................................................................................................. BB 1717
CC TTrraannssppoorrt at annd Cd Coommmmiissssiioonniinngg
11 TrTrananspsporort t .......................................................................................................................................................................................... CC 11
22 LiLiftftining g by craby crane ne ........................................................................................................................................................................ CC 11
33 SeSecucuriring ng ththe e trtrucuck k duduriring ng trtrananspsporort t .......................................................................................................... CC 22
44 UsUsining g ththe e trtrucuck k fofor r ththe e firfirst st titime me .................................................................................................................... CC 33
55 OpOpereratatining thg the tre trucuck wik withthouout itt its ows own drn drivive sye syststem ...em ............................................................. CC 33
66 MoMoviving ng ththe e trtrucuck k whwhen en ththe e elelecectrtricic/h/hydydraraululic ic ststeeeeriring ng hahas s fafaililed ed ................ CC 44
77 ToTowiwing the Trng the Trucuck k .................................................................................................................................................................. CC 44
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DD BaBatttterery y MaMainintetenanancnce, e, ChCharargiging ng & & ReReplplacacememenentt
11 SaSafefety ty reregugulalatitionons s fofor r hahandndliling ng acacid id babattttererieies s .......................................................................... DD 11
22 BaBatttterery y tytypes pes .............................................................................................................................................................................. DD 22
33 BaBatttterery y reremomovaval l anand d ininststalallalatition on .................................................................................................................... DD 33
3.3.11 ReRemomovaval anl and ind inststalallalatition uon usising a ng a mumultlti-i-adadapapteter (r (oo) ..) ...................................................... DD 33
3.23.2 RemRemovaoval anl and id instnstallallatiation on usiusing ng a wa workorktabtable le for for cracrane ne loaloadinding (g (oo) .) ........... DD 55
3.3.33 ReRemomovaval al and nd ininststalallalatition on ususining a g a fofork rk shshoe oe ((oo) ) .................................................................... DD 66
3.43.4 RemRemovaoval l and and assassembembly ly for for maimaintentenannance ....ce .................................................................................... DD 77
44 ChCharargiging thng the bate battetery ....ry .................................................................................................................................................... DD 88
4.14.1 ChaChargirging ng the the batbattertery y witwith h a a stastatiotionarnary y chacharger rger ...................................................................... DD 88
4.24.2 ChaChargirging ng the the batbattertery y witwith h an an on-on-boaboard rd chachargerger ..r .................................................................... DD 99
EE OOppeerraattiioonn
11 SaSafefety ty ReRegugulalatitionons fs for or ththe Oe Opeperaratition on of of FoForkrklilift ft TrTrucucks ks ............................................ EE 11
22 CoContntrorols ls anand Dd Disisplplayays s .................................................................................................................................................. EE 22
2.12.1 SOLSOLOPIOPILOT LOT / / MULMULTIPTIPILOILOT T ................................................................................................................................ EE 44
2.2.22 ArArmrmresest ct conontrtrol ol papanenel sl swiwitctch (h (oo) ) ................................................................................................................ EE 55
2.2.33 SiSide de popockcket et cocontntrorol pl pananel el swswititch ch ((oo) ) .................................................................................................... EE 55
2.42.4 DasDashbohboard ard concontrotrol l panpanel el and and dridriverver’s ’s disdisplay .....play ..................................................................... EE 66
2.2.55 BaBatttterery Dy Disischchararge ge InIndidicacatotor, r, BaBatttterery Dy Disischchararge ge MoMoninitotor, r, HoHoururmemeteter r .... EE 1111
33 StStarartiting ung up thp the tre trucuck k ........................................................................................................................................................ EE 1212
3.13.1 CheChecks cks and and opeoperatrationions ts to bo be pe perferformormed ed befbefore ore stastartirting ng daidailyly
operatoperation ion .......................................................................................................................................................................................... EE 1212
3.23.2 AdjAdjustusting ing the the dridriverver’s ’s seaseat t ...................................................................................................................................... EE 1212
3.33.3 SafSafety ety resrestratraint int belt belt .......................................................................................................................................................... EE 1414
3.3.44 MeMechchananicical al sasafefety ty rereststrarainint st sysystetem (m (oo) ) ............................................................................................ EE 1515
3.53.5 AdjAdjustusting ing the the stesteeriering ng colcolumn ....umn ...................................................................................................................... EE 1616
3.63.6 To To prepreparpare te the he trutruck ck for for opeoperatration .ion ............................................................................................................. EE 1616
44 InInduduststririal Tal Truruck Ock Opeperaratiotion n ...................................................................................................................................... EE 1717
4.14.1 SafSafety ety regregulaulatiotions ns for for trutruck ck opeoperatration ion .................................................................................................. EE 1717
4.24.2 TraTravelvel, st, steereeringing, br, brakiaking ...ng ......................................................................................................................................... EE 1919
4.34.3 OpeOperatrating ing the the liflift t mecmechanhanism ism and and attattachachmenments ts (SO(SOLOPLOPILOILOTT tt) .) ............. EE 2222
4.44.4 OpeOperatrating ing the the liflift mt mechechanianism sm and and attattachachmenments ts (MU(MULTILTIPILPILOTOT oo) ) ............ EE 2244
4.54.5 EmeEmergergency ncy lowloweriering ..ng ...................................................................................................................................................... EE 2626
4.64.6 AdjAdjustusting ting the fohe forks ...rks ........................................................................................................................................................... EE 2626
4.74.7 ColColleclectinting, g, LifLiftinting g and and TraTranspnsportorting ing LoadLoads. ..s. ................................................................................ EE 2727
4.84.8 ParParkinking tg the he trutruck ck safsafely ....ely .......................................................................................................................................... EE 2828
4.94.9 TowTowing ting trairailerlers s .......................................................................................................................................................................... EE 2929
55 TrTrououblbleseshohoototining g .................................................................................................................................................................... EE 3030
5.15.1 TemTemperperatuature re contcontrol ...rol ..................................................................................................................................................... EE 3030
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FF IInndduussttrriiaal l TTrruucck k MMaaiinntteennaannccee
11 OpOpereratatioionanal l SaSafefety ty anand d EnEnviviroronmnmenentatal l PrPrototecectition ....on .........................................................F.F 11
22 MaMainintetenanancnce e SaSafefety ty ReRegulgulatatioions ns .................................................................................................................F.F 11
33 SeServrvicicining and Ing and Inspspecectition on ...........................................................................................................................................F.F 33
44 MaMainintetenanancnce e chchececklklisist t ..................................................................................................................................................F..F 44
55 LuLubrbricicatatioion n ScSchehedudule le .......................................................................................................................................................F.F 66
5.15.1 ConConsumsumablables es ...........................................................................................................................................................................F...F 77
66 MaMainintetenanancnce Inse Instrtructuctioions ns .........................................................................................................................................F.F 88
6.16.1 PrePreparparing ing the the trutruck ck for for maimaintentenannance ce and and reprepairairs s ...............................................................F...F 88
6.26.2 OpeOpeninning tg the he rearear pr paneanel l .............................................................................................................................................F...F 88
6.36.3 CheCheckicking ng the the whewheel el attattachachmenments. ts. ..............................................................................................................F..F 88
6.46.4 ReaRear wr wheeheel rl rateated cd condonditiition on ...................................................................................................................................F.F 88
6.56.5 CheCheckicking tng the hhe hydrydraulaulic oic oil lil level ....evel ..................................................................................................................F..F 99
6.66.6 CheCheck trck transansmismissiosion oil ln oil leveevel l .................................................................................................................................F.F 1010
6.76.7 DraDrainiining the oil ng the oil ........................................................................................................................................................................F..F 1010
6.86.8 AddAdding oil ing oil .........................................................................................................................................................................................F.F 1010
6.96.9 RepReplaclacing ing the the hydhydrauraulic lic oil oil filfilter ter .....................................................................................................................F.F 1010
6.106.10 Seat Seat belt belt maintenmaintenance ........ance .......................................................................................................................................F...F 1111
6.116.11 CheckiChecking ng electrielectrical cal fuses ........fuses ................................................................................................................................F..F 1212
6.126.12 RecommRecommissionissioning ing ..............................................................................................................................................................F....F 1515
77 DeDecocommmmisissisiononining thg the ine induduststririal tal truruck ...ck .................................................................................................F..F 1515
7.17.1 PriPrior to deor to decomcommismissiosioninning g .........................................................................................................................................F.F 1515
7.27.2 DurDuring deing decomcommismissiosioninning g ...........................................................................................................................................F.F 1515
7.37.3 RetReturnurning ing the the trutruck ck to to opeoperatration ion aftafter er decdecommommississionioning ..ing .........................................F.F 1616
88 SaSafefety ty chchececks ks to to be be peperfrforormemed ad at it intnterervavals ls anand ad aftfter er ununususuaual el eveventnts ..Fs ..F 1616
99 FiFinanal dl de-e-cocommmmisissisiononining, g, didispspososal al ...............................................................................................................F.F 1616
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AppendixAppendix
JH Traction Battery Operating InstructionsJH Traction Battery Operating Instructions
ZZ These operating instructions apply only to Jungheinrich battery models. If usingThese operating instructions apply only to Jungheinrich battery models. If using
another brand, refer to the manufacturer's operating instructions.another brand, refer to the manufacturer's operating instructions.
MM If using a battery with closed EPzV and EPzV ironclad plates, this must first beIf using a battery with closed EPzV and EPzV ironclad plates, this must first be
discussed with the manufacturer.discussed with the manufacturer.
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