JVC KZ-V10J User manual

SERVICE MANUAL
MOBILE VIDEO CASSETTE RECORDER
No.49651
Jul. 2001
COPYRIGHT 2001 VICTOR COMPANY OF JAPAN, LTD.
KZ-V10J/MV
KZ-V10J/MV
Area Suffix
J ---- Northern America
Contents
Safety precaution
Difference table
Section 5 Parts list
5.1 Cabinet and chassis assembly <M2>
5.2 Mechanism assembly <M4>
1-2
1-2
5-1
5-1
5-3,4
Item KZ-V10J KZ-V10J/MV
Remote controller Used Not used
Comparison table
This service manual is composed only of the different points.
Please refer to the issued service manual (Issue No.49466 KZ-V10J) for other items.
AUDIO SP/EP POWER
RM-RK20 REMOTE CONTROL UNIT
AUTO TRACKING +
DISPLAY INDEX
–
REW
REC
PLAY FF
STOP PAUSE
POWER
REMOTE POWER SP REC
PAUSE RECSP/EP PLAY REWSTOP
1
FF
¡
#&
STEREO
KZ-V10
MOBILE VIDEO CASSETTE RECORDER SQPB

MODEL KZ-V10J KZ-V10J/MV
ITEM
INSTRUCTIONS USED NOT USED
WARRANTY CARD USED NOT USED
RM CABLE USED NOT USED
REMOTE CONTROLLER USED NOT USED
Packing and accessory assembly <M1>
!REF. MODEL KZ-V10J KZ-V10J/MV
NO ITEM
101 PACKING CASE LP30421-001A LP30421-011A
105 RM CABLE QAM0113-001 —
106 IR RECEIVER LV40177-001A —
107 SHEET(A),X2 LP40176-001A —
108 SHEET(B),X2 LP40177-001A —
109 BATTERY,X2 R6PRPA-2ST —
110 POLY BAG QPC02503530P —
!111 INST BOOK VNN3802-631 —
!112 INST BOOK(CONNECTION MANUAL) VNN3802-T631 —
113 SER.NET CARD BT-20071B —
114 USERS CARD VNA1001-030 —
115 TOLL FREE CARD BT-20137 —
116 WARRANTY CARD(USA ONLY) BT-51009-3 —
WARRANTY CARD(CANADA ONLY) BT-52001-4 —
!117 INST BOOK(CAUTION) LPT0040-002A —
118 REMOTE CONTROLLER LP30180-003B —
118A BATTERY CASE LP40068-001A —
122 BRACKET,X2 LP30137-001B —
124 CAUTION LPT0040-003A —
The following table indicate main different points between models KZ-V10J and KZ-V10J/MV.
The following tables indicate different parts number between models KZ-V10J and KZ-V10J/MV.
Notes : Mark — is not used.
Mark : * reference model was also changed.
Mark : # is missing for KZ-V10J.
1-2
Cabinet and chassis assembly <M2>
!REF. MODEL KZ-V10J KZ-V10J/MV
NO ITEM
!150 FRONT PANEL ASSY LP20101-001H *LP20101-001K
150A CASSETTE DOOR LP20156-001C *LP20156-001D
150B TORSION SPRING PQ46448 *PQ46448-2
154 SPECIAL SCREW,TOP/BOTTOM LP40173-001A,(X2) #LP40173-001A,(X4)
159D COLLAR ASSEMBLY LP40028-001A *LP40572-001A
159E ROTOR ASSEMBLY QAR0002-001 *QAR0002-003
159J SCREW,X2 QYSPSP2606Z *QYSPSPH2606Z
159M COMPRES.SPRING LP30004-005A *LP30004-014A
164 SCREW,CASS.HOUSING SPST2606Z,(X2) *SDST2610Z,(X1)
167 SCREW,X2,CASSETTE HOUSING SDST3008Z *QYTDST3010Z
168 SPRING COVER,CASS.HOUSING LP40154-001A,(X2) *—
170 SCREW,SWITCH BRACKET SDSP2003Z *QYSPSPT2035M
173 SCREW,CASSETTE HOUSING — *SPST2606Z
174 WASHER — *WLS2000N
175 LOCK WASHER,X5 — *WLS3000N
176 CASSETTE HOUSING ASSY PUS29724E *PUS29724G
176B SPRING COVER,CASS.HOUSING — *LP40154-001A
WR2 FFC WIRE,FRONT BOARD PW30802-1412 *WJT0016-001A
!Burrs formed during molding may be left over on some parts of the chassis. Therefore,
pay attention to such burrs in the case of preforming repair of this system.
Safety precaution

Notes : Mark —is not used.
Mark : * reference model was also changed.
Mark : is same as left.
Mechanism assembly <M4>
!REF. MODEL KZ-V10J KZ-V10J/MV
NO ITEM
6 TENSION ARM ASSEMBLY PQ46303A-8 *PQ46303B-8
17 SPACER PQM30018-79 *PQM30018-76
21 REEL ASSEMBLY(TAKE UP)/REEL DISK ASSEMBLY(TAKE UP) PQ46562B *PQ46551B
24 CLUTCH UNIT(SUPPLY) PQ46316C-6 *PQ46316F
26 GUIDE ARM ASSEMBLY PQ46325C-9 *PQ46325D
35 POLE BASE ASSEMBLY(SUPPLY) PQ46595B-5 *PQ46595C
36 POLE BASE ASSEMBLY(TAKE UP) PQ46331C *PQ46331F
43 CONTROL BRACKET PQ35138-1-2 *PQ35138-3
45 CONTROL PLATE LP10004-001C *LP10004-001E
48 SCREW SPST2606Z,(X1) *SPST2606Z,(X2)
50 LEVER ASSEMBLY PQ46342D-10 *PQ46342B-10
56 SLIDE PLATE PQ11659-1-14 *PQ11659-2
61 LOADING MOTOR PU60628-3-2 *QAR0023-001
68 CAPSTAN MOTOR PU61487-2-3 *PU61487-2-6
69 SUB DECK ASSEMBLY PQ46347D-17 *PQ46347F-17
73 TENSION SPRING,CAPSTAN BRAKE PQM30001-384101 *LP30003-005A
74 CHANGE ARM ASSEMBLY PQ46353A-2 *PQ46353B
76 TENSION SPRING —*PQM30001-386
79 LID GUIDE PQ35030-1-5 *PQ35030-3
83 ROTARY ENCODER PU61432-1-1 *PU61432-1-2
84 CONTROL BRACKET 2 —*PQ35217-1-2
99 MAIN DECK ASSEMBLY PQ21680L-23 *PQ21680M-24
Main board assembly <03>
!REF. MODEL KZ-V10J KZ-V10J/MV
NO ITEM
PW1 MAIN BOARD ASSY PB11079D1 PB11079H1
D951 ZENER DIODE —*UZ5.6BSB
!R931 FUSIBLE RESISTOR QRZ9005-330X
R951 RESISTOR —*QRE141J-152
C48 E CAPACITOR QETC0JM-477 *QETN0JM-477
C703 E CAPACITOR QETC1CM-106 *QETN1CM-106
C907 E CAPACITOR QETC1CM-476 *QETN1CM-476
C911 E CAPACITOR QETC1CM-476 *QETN1CM-476
C915 E CAPACITOR QETC1CM-476 *QETN1CM-476
C916 E CAPACITOR QETC1CM-476 *QETN1CM-476
C917 E CAPACITOR QETC1CM-107 *QETN1CM-107
C920 E CAPACITOR QETC1CM-476 *QETN1CM-476
!TB1 TERMINAL BOARD ASSY LP30151-001B LP30151-005A
OT3 SCREW,J4 SPSF3010M,(X1) *SPSF3010M,(X2)
OT5 #500SPACER0.01,X2 —*PU59915-105
OT6 #500SPACER0.01,X701 —*PU59915-105
OT7 #500SPACER0.007,X702 —*PU59915-107
OT8 #500SPACER0.01,R951 —*PU59915-105
WR1 WIRE ASSY —*P210-20A2A2K0K0
WR4 WIRE ASSY —*P210-17A2A2K0K0
WR11 WIRE ASSY,R951 —*QUB321-08A4A6
B1 MG RESISTOR —*NRSA02J-0R0X
B2 MG RESISTOR —*NRSA02J-0R0X
B3 MG RESISTOR —*NRSA02J-0R0X
B13 MG RESISTOR —*NRSA02J-0R0X
B403 MG RESISTOR —*NRSA02J-0R0X
B708 MG RESISTOR —*NRSA02J-0R0X
B709 MG RESISTOR —*NRSA02J-0R0X
B801 MG RESISTOR —*NRSA02J-0R0X
B901 MG RESISTOR —*NRSA02J-0R0X
B1303 MG RESISTOR —*NRSA02J-0R0X
B1309 MG RESISTOR —*NRSA02J-0R0X
B1311 MG RESISTOR —*NRSA02J-0R0X
Front board assembly <28>
!REF. MODEL KZ-V10J KZ-V10J/MV
NO ITEM
PW2 FRONT BOARD ASSY PB11079D2 *PB11079D2-01
R1211 RESISTOR QRE141J-332Y *QRE141J-683Y
R1212 RESISTOR QRE141J-332Y *QRE141J-683Y
CN1201 FFC CONNECTOR,(1-14)MAIN QGF1207F1-14 *QGF1208F1-14
SW. board assembly <36>
!REF. MODEL KZ-V10J KZ-V10J/MV
NO ITEM
PW4 SW BOARD ASSY PB11079D4 *PB11079D4-01
LED board assembly <90>
!REF. MODEL KZ-V10J KZ-V10J/MV
NO ITEM
PW3 LED BOARD ASSY PB11079D3 *PB11079D3-01
1-3

Section 5 Parts list
SAFETY PRECAUTION
Parts identified by the !symbol are critical for safety. Replace only with specified part numbers.
5.1 Cabinet and chassis assembly <M2>
BEWARE OF BOGUS PARTS
Parts that do not meet specifications may
cause trouble in regard to safety and per-
formance. We recommend that genuine JVC
parts be used.
MECHANISM
ASSY <M4>
159K
159B
159M
159L
176A
176B
161
159G
159 D
172
176
164
B
159F
159E
159A
159F
WR1
161
159H
159J
166
166
162
169
Same the
No.72 of <M4>
DA
167
167
154
173
150A
150B
150
A
152
157
152
165
163
152
152
154
154
160
151
LABEL
(CAUTION)
153
LABEL
FRONT BOARD
ASSY <28>
WR2
C
SW BOARD
ASSY <36>
LABEL
(CAUTION)
LABEL
(FFC)
LED
BOARD
ASSY
<90>
171
174
170
171
D
156
C
156
175
175
B
MAIN BOARD
ASSY <03>
RATING
LABEL
175
5-1

--------------- ----------------------- ----------------------------------------------------- ---------------- ----------------------- ------------------------------------------------------
# REF No. PART No. PART NAME, DESCRIPTION # REF No. PART No. PART NAME, DESCRIPTION
******************************
Cabinet and chassis assembly <M2>
! 150 LP20101-001K FRONT PANEL ASSY
150A LP20156-001D CASSETTE DOOR
150B PQ46448-2 TORSION SPRING
! 151 LP10040-001C TOP COVER
152 SDST3008M SCREW,X4 TOP COVER(SIDE)
153 SDST3008M SCREW,TOP COVER(REAR)
154 LP40173-001A SPECIAL SCREW,X4 TOP/BOTTOM
156 SDSF2608Z SCREW,X5 FRONT/LED BOARD
157 LP30002-017A SPACER,TOP COVER
159A LP20053-001A DRUM SUB ASSEMBLY
159B LP20030-001A UPPER DRUM ASSEMBLY
159D LP40572-001A COLLAR ASSEMBLY
159E QAR0002-003 ROTOR ASSEMBLY
159F QYSPSP3006Z SCREW,X2
159G PDM4439 CAP
159H QAR0003-005 STATOR ASSEMBLY
159J QYSPSPH2606Z SCREW,X2
159K PDM4444-19-2 WASHER
159L LP40323-001A CONTACT
159M LP30004-014A COMPRES.SPRING
! 160 LP10038-001D BOTTOM CHASSIS ASSY
161 SPST2608Z SCREW,X3 DRUM
162 PESC1422 DEW SENSOR
163 PQ35385-1-2 SHIELD COVER,PRE
164 SDST2610Z SCREW,CASS.HOUSING
165 SDST2606Z SCREW,X2 PRE
166 SDST4010Z SCREW,X2 MECHANISM
167 QYTDST3010Z SCREW,X2 CASSETTE HOUSING
169 LP40079-001A SWITCH BRACKET
170 QYSPSPT2035M SCREW,SWITCH BRACKET
171 PEME0947-01-01 SPACER,X2
172 LP30470-001A STAY,CASSETTE HOUSING
173 SPST2606Z SCREW,CASSETTE HOUSING
174 WLS2000N WASHER
175 WLS3000N LOCK WASHER,X5
176 PUS29724G CASSETTE HOUSING ASSY
176A PQ46359-1-2 CASSETTE SWITCH PIN
176B LP40154-001A SPRING COVER,CASS.HOUSING
WR1 PW30803-0524 FFC WIRE,DRUM
WR2 WJT0016-001A FFC WIRE,FRONT BOARD
5-2

5.2 Mechanism assembly <M4>
77
18
57 AA
A
78
51
50
AA
64
65
66
22
19
AA 71
73
83
B
55
46
42
47
AA
23 AA
2
AA
49
40
48
84
48
43
45
82
53
38
37
95
B
AA
39
58
40
59
C
40
AA
35
40
AA
41
80
36
AA
34
79
27
91
34
72
31
70
70
72
29
28
63
86
61
32
30
33
32
40
26
69
68
AA 62
62
1
53
5
15
14
24
17
21
16
25
17
BB
99
BB
13
9
8
AA
12
AA
AA
A
11
74
75
76
410
3
C
AA
56
AA
7
6
AA
A/C HEAD
BOARD ASSY <12>
F
F
81
Classifi- Part No. Symbol in
cation drawing
Grease KYODO-SH-P AA
Oil COSMO-HV56 BB
NOTE:The section marked in AA and BB
indicate lubrication and greasing areas.
5-3

--------------- ----------------------- ----------------------------------------------------- ---------------- ----------------------- ------------------------------------------------------
# REF No. PART No. PART NAME, DESCRIPTION # REF No. PART No. PART NAME, DESCRIPTION
******************************
Mechanism assembly <M4>
1 LP40006-001C TENSION BAND ASSEMBLY
2 PQM30017-34 SLIT WASHER
3 PQ35012-1-5 TENSION ARM LEVER
4 PQM30001-385109 TENSION SPRING
5 LP30103-001B ADJUST PIN
6 PQ46303B-8 TENSION ARM ASSEMBLY
7 PQM30017-47 SLIT WASHER
8 PQ46305B-3 MAIN BRAKE ASSEMBLY (SUPPLY)
9 PQ46306A-6 SUB BRAKE ASSEMBLY (SUPPLY)
10 PQM30001-393 TENSION SPRING
11 PQ46308A-5 MAIN BRAKE ASSEMBLY (TAKE UP)
12 PQ46309A-4 SUB BRAKE ASSEMBLY (TAKE UP)
13 PQM30001-389102 TENSION SPRING
14 PQ46551B REEL DISK ASSEMBLY (SUPPLY)
15 PQ35436 SLIT DISK (SUPPLY)
16 PQ35437 SLIT DISK (TAKE UP)
17 PQM30018-76 SPACER,X2
18 PQM30003-38 BELT (CAPSTAN)
19 PQ46497B-2 PULLEY ASSY
21 PQ46551B REEL DISK ASSEMBLY (TAKE UP)
22 PQM30018-69 SPACER
23 PQ46312C-15 IDLER ARM ASSEMBLY
24 PQ46316F CLUTCH UNIT (SUPPLY)
25 PQ46323A-1 CLUTCH UNIT (TAKE UP)
26 PQ46325D GUIDE ARM ASSEMBLY
27 PQ46326-2 TORSION SPRING
28 PQ46327A-4 PINCH ROLLER ARM ASSEMBLY
29 PQM30017-24 SLIT WASHER,P LEVER
30 PEHE0182 AUDIO CONTROL HEAD
31 PQ35206-1-3 HEAD BASE
32 PQ43687A SCREW,X3
33 PQM30002-192 COMPRESSION SPRING,X3
34 SDSP2604Z SCREW,X2
35 PQ46595C POLE BASE ASSEMBLY (SUPPLY)
36 PQ46331F POLE BASE ASSEMBLY (TAKE UP)
37 PQ46332B-3 LOADING ARM ASSEMBLY (SUPPLY)
38 PQ46337C LOADING ARM ASSEMBLY (TAKE UP)
39 PQ11657-1-9 GUIDE RAIL
40 SPST2608Z SCREW,X5
41 SDST2612Z SCREW
42 LP20003-001A CONTROL CAM
43 PQ35138-3 CONTROL BRACKET
45 LP10004-001E CONTROL PLATE
46 PQM30017-8 SLIT WASHER
47 PQ21685-2-10 PINCH PLATE
48 SPST2606Z SCREW,X2
49 SPSF2608M SCREW
50 PQ46342B-10 LEVER ASSEMBLY
51 PQM30017-8 SLIT WASHER
53 PQM30017-47 SLIT WASHER,X2
55 PQ35026-1-7 IDLER LEVER
56 PQ11659-2 SLIDE PLATE
57 LP40014-001A CHANGE LEVER ASSEMBLY
58 PQ21686-1-3 TAKE UP LEVER
59 PQ46345-1-2 TAKE UP HEAD
61 QAR0023-001 LOADING MOTOR
62 SPSP3003Z SCREW,X2
63 PW30101-80AJ632 WIRE ASSY
64 LP30005-002A BELT
65 PQ46395B WORM GEAR ASSEMBLY
66 PQ21699-1-2 WORM BEARING
68 PU61487-2-6 CAPSTAN MOTOR
69 PQ46347F-17 SUB DECK ASSEMBLY
70 SPSG2608Z SCREW,X3
71 PQ46356C-4 CAPSTAN BRAKE ASSEMBLY
72 SPST2606Z SCREW,X2
73 LP30003-005A TENSION SPRING,CAPSTAN BRAKE
74 PQ46353B CHANGE ARM ASSEMBLY
75 PQ46354 CHANGE GEAR
76 PQM30001-386 TENSION SPRING
77 PQM30003-40 BELT
78 LP40008-001B CASSETTE GEAR
79 PQ35030-3 LID GUIDE
80 LP20032-001A LED PRISM
81 PEHE0237 FULL ERASE HEAD
82 SDST2610Z SCREW
83 PU61432-1-2 ROTARY ENCODER
84 PQ35217-1-2 CONTROL BRACKET 2
86 PQ43546-1-2 MOTOR PULLEY
91 SDSP2604Z SCREW
95 PQ46767-1-2 GUIDE CAP
99 PQ21680M-24 MAIN DECK ASSEMBLY
(Sanwa)-V10D1 5-4

200107(S)
(No.49651)
KZ-V10J/MV
VICTOR COMPANY OF JAPAN, LIMITED
PERSONAL & MOBILE NETWORK BUSINESS UNIT. 10-1,1Chome,Ohwatari-machi,Maebashi-city,Japan