K-Tool KTI-63619A User manual

OWNER’S MANUAL
20 TON SHOP PRESS
KTI-63619A
Overall Frame Height 59.5" Ram Stroke 7.28"
Throat Height 38" Distance Between Bed Rails 4.25"
Throat Width 21.25" Frame Width 25.25"
Bed Height Adjustments 4.75" x 9" Base Depth 27.75"
WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov

2
SAFETY MARKINGS
WARNING!
1. Study, understand, and follow all instructions before operating the device.
2. Do not exceed rated capacity.
3. Prior to use, make sure the press is securely anchored.
4. The press shall be installed and operated in accordance with instructions.
5. Ensure the work area is clean and free of any hazards before operation.
6. Keep hands, arms, feet, and legs out of the work area. Accidental slippage can result in personal injury.
7. Use appropriate guarding to contain any pieces that may break or y apart when applying force.
8. Use only press accessories having a capacity rating equal to or greater than the capacity of the press.
9. Verify lift cables are slack before pressing on the bolster.
10. Avoid off-center loads.
11. No alterations shall be made to the product.
12. Do not use this press for any use other than the manufacturer specied usage.
13. Failure to heed and understand these instructions and markings may result in personal injury, property
damage, or both.

3
SHOP PRESS PARTS LIST (gure a)

4
PARTS LIST
SHOP PRESS PARTS LIST (gure a)
No. Description QTY
1 Gauge 1
2 Nylon Ring 1
3 Cylinder 1
4 Upper Crossbeam 2
5 Bolt M16x35 8
6 Washer 16 8
7 Spring Washer 16 8
8 Nut M16 8
9 Nut M10 12
10 Spring Washer 10 14
11 Washer 10 12
12 Side Frame 2
13 Bolt M10x25 4
14 Pump 1
15 Handle 1
16 Handle Grip 1
17 Arm Support 4
18 Bolt M10x30 2
19 Base Support 2
20 Bolt M10x20 4
21 Bolt M12x35 4
22 Washer 12 4
23 Spring Washer 12 4
24 Nut M12 4
25 Link Compoents 1
26 Support Pins 2
27 Bolt M10x130 4
28 Press Bed Frame 2
29 Stay Bar 2
30 Bell Block 2
31 Under Round Nut 1
32 Jack Fired Seat 1
33 Bolt M8x25 2
34 Pressure Gauge Connection Nut 1
35 Connection Nut 1
36 Hydraulic Hose Fitting 1

SHOP PRESS PARTS LIST (gure b)
No. Description QTY
R15 Spacing Ring 1
R16 Screw M6x6 1
R17 Y-ring 1
R18 Back Ring 1
R19 O-ring 1
R20 Nylon Ring 1
R21 Piston Ring 1
R22 O-ring 1
R23 Ring 1
R24 Piston 1
R25 Screw M6x12 1
R26 Sealing Washer 1
R27 Bolt M8x12 1
No. Description QTY
R1 Spacing Ring 1
R2 Screw M6x6 1
R3 Y-ring 1
R4 Back Ring 1
R5 O-ring 1
R6 Nylon Ring 1
R7 Piston Ring 1
R8 O-ring 1
R9 Ring 1
R10 Piston 1
R11 Screw M6x12 1
R12 Sealing Washer 1
R13 Bolt M8x12 1
R14 Guide Ring 1
SHOP PRESS PARTS LIST (gure b)

6
SHOP PRESS PARTS LIST (gure c)
No. Description QTY
1 Air Bleed Screw 1
2 O-ring 1
3 Hydraulic Pump Unit 1
4 Screw M12x1.25x10 1
5 Ball Valve 9 1
6 Steel Ball Spring 1
7 Ball Valve 6 1
8 Screw M8x8 1
9 Ball Valve 6 1
10 Ball Valve 3 1
11 Spring Plate 1
12 Spring Safety Valve 1
13 O-ring 1
14 Pressure Adjusting Screw 1
15 Safety Valve Cap 1
16 Limit Block 1
17 Spring Washer6 1
18 Bolt M6x10 1
No. Description QTY
19 Release Valve Lever 1
20 O-ring 1
21 Ball Valve 6 1
22 Copper Pad 1
23 Pump Body 1
24 J-ring 1
25 Hand-held Parts 1
26 Pin 2
27 Torsional Spring Latch 2
28 Ball Valve 1
29 Steel Ball Spring 1
30 Ball Valve 1
31 Screw M12x1.25x10 1
32 O-ring 1
33 Ring 1
34 O-ring 1
35 Ring 1
36 Pump Unit 1
SHOP PRESS PARTS LIST (gure c)

7
ASSEMBLY INSTRUCTIONS
BEFORE FIRST USE
MAINTENANCE
OPERATING INSTRUCTIONS
Use the exploded drawing (page 3) as your guide to assemble. Lay all parts and assemblies out in front of
you before beginning.
The following procedure is recommended:
• Attach one base support (19) to left side frame and link compoents (25) using bolts (21),washers (22), lock
washers (23) and nuts (24), then attach another to right side frame and the link compoents.
• Fix one end of arm support (17) to the base support (19) using bolts (20), washer (11), spring washers (10)
and nuts (09), then x another end to the side frame (12) using bolts (18), washer (11), spring washers (10)
and nuts (09).
• Put the press frame in an upright position, attach one upper cross beam (04) to left and right side frames (12)
using bolts (05), washer (06), lock washers (07) and nuts (08).
• Put another upper cross beam into position and insert the jack red seat (32) to the two upper cross
beams at the same time, then secure this cross beam to the side frames using bolts (05), washer (06), lock
washers (07) and nuts (08).
• Screw the upper round nut onto the cylinder (03), insert the ram into the hole in the jack red seat (32),
then screw the under round nut (31) onto the ram and attach the serrated saddle to the ram.
• Join the two press bed frame (28) together by inserting the four bolts (27) through the stay bar (29) and the
holes in the bed frames, then secure the four bolts by tighten the washer (11), spring washers (10) and nuts
(09) on it.
• Insert support pins (26) into the holes in the side frames, then insert the joined press bed frame (28) into
press frame and onto support pins.
• Attach the pump assy (14) to the right side frame using bolts (13), washer (11), spring washers (10) and
nuts (09), then insert the handle to the handle bracket.
• Connect the hydraulic hose tting (36) to the connection nut (35) and assemble the pressure gauge (01) to
the pressure gauge connection nut (34) which is on the top of cylinder (03).
• Tighten all bolts and screws.
• Before rst use of this product, purge away air from the hydraulic system: open the release valve by turning
it counterclockwise. Pump several full strokes to eliminate any air in the system.
• Check all parts and conditions, if there is any broken parts, stop using it and contact your supplier
immediately.
WARNING! ENSURE THAT YOU READ, UNDERSTAND AND APPLY THE SAFETY NSTRUCTIONS AND
WARNINGS BEFORE USE.
• Close the release valve by turning it clockwise until it is rmly closed.
• Pump the handle until serrated saddle nears workpiece.
• Align workpiece and ram to ensure center-loading.
• Pump the handle to apply load onto workpiece.
• When work is done, stop pumping the handle, slowly and carefully remove load from workpiece by turning
the release valve counterclockwise in small increments.
• Once ram has fully retracted, remove workplace from bed frame.
• Clean the outside of the press with dry, clean and soft cloth and periodically lubricate the joints and all
moving parts with a light oil as needed.
• When not in use, store the press in a dry location with ram and piston fully retracted.
• When press efciency drops, purge always air from hydraulic system as described before.
• Check the hydraulic oil; remove the oil ller nut on the top of the reservoir, if the oil is not adequate, ll with
high quality hydraulic jack oil as necessary, then replace the oil ller nut, purge away air from the hydraulic
system.

TROUBLESHOOTING
WARRANTY
JACK
WILL
NOT
LIFT
LOAD
JACK
WILL
NOT
HOLD
LOAD
JACK
WILL
NOT
LOWER
POOR
JACK
LIFTING
WILL NOT
LIFT TO
FULL
EXTENSION
CAUSES AND SOLUTIONS
Release valve is not completely closed
(Turn handle clockwise).
Weight Capacity Exceeded.
Air is in the hydraulics.
Purge air from system.
Low oil level. Add oil as required.
Oil reservoir is overlled.
Drain excessive oil.
Lubricate moving parts.
Jack is binding or foreign obstruction
Power unit malfunctioning.
Replace the power unit.
X XX
X
X X
X X XX
X X X
X
X
Safe Operating Temperature is between 40°F – 105°F (4°C - 41°C)
K-Tool International HD and XD service-related equipment 2 Year Limited Warranty.
K-Tool International warrants that all jacks and service-related equipment will be free from defects in material
and workmanship for a period of 2 years following the original date of purchase. This warranty is extended to
the original retail purchaser only. If any jack or service-related item proves to be defective during this period,
it will be replaced or repaired, at K-Tool International’s option, without charge. This warranty does not apply to
damage from accident, overload, misuse or abuse, nor does it apply to any equipment which has been altered
or used with special attachments other than those recommended.
www.ktoolinternational.com
Michigan
If you have any question about the use of this product, please contact