K-Tool KTI63619 User manual

KTI63619 rev. 09/04/14
20 TON SHOP PRESS
OWNERS MANUAL
KTI63619
SPECIFICATIONS
Overall Frame Height.............................................................59.5"
Throat Height ............................................................................38"
Throat Width ........................................................................21.25"
Bed Height Adjustments................................................4.75" x 9"
Ram Stroke ............................................................................7.28"
Distance Between Bed Rails.................................................4..25"
Frame Width.........................................................................25.25"
Base Depth ..........................................................................27.75 "
Complies with ASME ASP-2010 Safety Standard

KTI63619 2 rev. 09/04/14
This is the safety alert symbol. It is used to alert you to
potential personal injury hazards. Obey all safety messages
that follow this symbol to avoid possible injury or death.
IMPORTANT: READ THESE INSTRUCTIONS BEFORE OPERATING
BEFORE USING THIS DEVICE, READ THIS MANUAL COMPLETELY AND THOROUGHLY, UNDERSTAND ITS OPERATING
PROCEDURES, SAFETY WARNINGS AND MAINTENANCE REQUIREMENTS.
It is the responsibility of the owner to make sure all personnel read this manual prior to using the device. It is also the responsibility of
the device owner to keep this manual intact and in a convenient location for all to see and read. If the manual or product labels are lost
or not legible, contact K-Tool International for replacements. If the operator is not uent in English, the product and safety instructions
shall be read to and discussed with the operator in the operator's native language by the purchaser/owner or his designee, making sure
that the operator comprehends its contents.
THE NATURE OF HAZARDOUS SITUATIONS
The use of automotive service and maintenance devices is subject to certain hazards that cannot be prevented by mechanical means,
but only by the exercise of intelligence, care, and common sense. It is therefore essential to have owners and personnel involved in the
use and operation of the equipment who are careful, competent, trained, and qualied in the safe operation of the equipment and its
proper use. Examples of hazards are dropping, tipping or slipping of loads caused primarily by improperly securing loads, overloading,
off-centered loads, use on other than hard level surfaces, and using equipment for a purpose for which it was not designed.
METHODS TO AVOID HAZARDOUS SITUATIONS
 • Read,study,understandandfollowallinstructionsbeforeoperatingthispress.
 • Alwayswearsafetygoggles,usersandbystanders
 • Partsbeingpressedmaysplinter,shatter,orbeejectedfromthepressatadangerousrateofspeed.Becausethereareavarietyofpress
applications, it is the responsibility of the press owner to provide adequate guards, eye protection and protective clothing to the press operator.
 • Visualinspectionofthepressshouldbemadebeforeuse,checkingforsignsofcrackedwelds,bentbedpins,looseormissingbolts,leaks,orany
other structural damage. Corrections must be made before using the press.
 • Donotgonearleaks.Highpressurehydraulicuidcanpunctureskinandcauseseriousinjury,gangrene,ordeath.Ifinjured,seekemergency
medical help as immediate surgery is required to remove the uid.
 • Priortousemakesurethepressissecurelyanchoredtoaconcreteoor.
 • Keephands,arms,feet,andlegsoutofworkarea.Accidentalslippagecanresultinpersonalinjury.
 • Alwaysuseanaccurateforcegaugetomeasurepressingforce.
 • Donotexceedtheratedcapacityortamperwiththepressure/forcesettings.Whenattachmentsandadaptersareusedtheratedcapacityofthe 
system shall be no greater than the rated capacity of the lowest rated component or combination of components that make up the system.
 • Avoidoff-centerloads.Offsetloadscandamageramandmaycauseloadtoejectatadangerousrateofspeed.Donotuseanyspacerorextender
between the press ram plunger and the item being pressed. If there is not enough ram stroke, adjust the height of the movable bolster.
 • Removeallloadsfrommovablebolsterbeforeattemptingtoadjustbolsterheight.Bewareofpossiblefallingbolster.
 • Pressonlyonloadssupportedbymovablebolsterandpressplatesincluded.Donotsupportloadsonoororpressframelegs.
 • Whenusinganyaccessoriessuchaspressplatesorarborplates,becertaintheyarecenteredonthemovablebolsterandinfullcontactwithboth
sides of the bolster.
 • Beforeapplyingload,becertainallmovablebolstersupportingpinsarefullyengaged.Verifyliftcables(ifequipped)areslackbeforepressingon 
the bolster.
 • Alwaysuseabearingshieldwhenpressingbearings.
 • Usecautionwhenpositioningworktobepressedtoensuretheitemtobepressedcannotbeejectedatadangerousrateofspeed.
 • Releasehydraulicpressurebeforelooseninganyttings.
 • Maintainproperhydraulicuidlevels.
 • Donotmakeanyalterationstothepress.
 • ThisproductmaycontainoneormorechemicalsknowntotheStateofCaliforniatocausecancerandbirthdefectsorother
reproductive harm. Wash hands thoroughly after handling.
 • Failuretoheedandunderstandthesemarkingsmayresultinseriousorfatalpersonalinjuryand/orpropertydamage.
CONSEQUENCES OF NOT AVOIDING HAZARDOUS SITUATIONS
Failuretoreadthismanualcompletelyandthoroughly,failuretounderstanditsSAFETYWARNINGS,ASSEMBLYINSTRUCTIONS,
OPERATINGINSTRUCTIONS,MAINTENANCEINSTRUCTIONSandcomplywiththem,andfailuretocomplywiththeMETHODSTOAVOID
HAZARDOUSSITUATIONScouldcauseaccidentsresultinginseriousorfatalpersonalinjuryand/orpropertydamage.
WARNING:Indicatesahazardoussituation
which, if not avoided, could result in death
or serious injury.
WARNING
WARNING
WARNING
WARNING
WARNING INFORMATION

KTI63619 3 rev. 09/04/14
ASSEMBLY INSTRUCTIONS
PLEASE REFER TO THE EXPLODED VIEW DRAWING IN THIS MANUAL IN ORDER TO IDENTIFY PARTS.
1) Looselyassembletheupperbeams#10tothepost#20atoneendwiththebolts#9,washers#11,springwashers#12andnuts#13as
 shownintheexplodedviewdrawing.Slidetheramplate#7onthebeams#10.Looselyassembletheotherendsoftheupperbeams#10
 totheotherpost#20.Allhardwarewillbetightenedatalatertime.
2) Placethelowercrossmember#26betweenthetwoposts#20sotheholesateitherendofthecrossmemberlineupwiththeholesin
 thebottomoftheposts.Aligntheholesinthefeet#21withthesameholesinthebottomoftheposts#20asshownintheexplodedview
 drawing.Securethefeet,postsandlowercrossmembertogetherusingthebolts#25,washers#22,springwashers#23andnuts#24.
3) Thefoursupports#37areusedtokeeptheposts#20perpendiculartothefeet#21wheninstalled.
 Installoneendofthesupports#37totheholesintheposts#20withthebolts#36,washers#14,springwashers#15andnuts#16.Do
 nottightenuntillater.Installtheotherendsofthesupports#37tothefeet#21withthesamehardware#36,#14,#15and#16.
4) Tightenallhardwarementionedinsteps1through3makingsurethefeet#21areatontheoorandposts#20areperpendiculartothe
oor.
5) Securethepumpassemblyplate#31tothepost#20withthebolts#39,washers#22,andnuts#24asshownintheexplodedview
 drawing.Theovalholeinthepumpassemblyplate#31shouldfacetowardstheoperatingsideofthepress.
6) Thepump#32mustbesecuredtothepumpassemblyplate#31withthewashers#30andbolts#29.
7) Screwtheupperroundnut#6allthewayonthethreadsoftheramassembly#3.Inserttheendoftheram#3throughtheholeintheram
 plate#7untiltheupperroundnut#6restsontopoftheramplate#7.
8) Thethreadsoftheramassembly#3shouldbeexposedbelowtheramplate#7.Screwonthelowerroundnut#8ontheramthreadsjust
 untilthenutengagesallthethreads.Raisetheramupuntilthetopofthelowerroundnut#8isupagainstthebottomoftheramplate#7
 andthenscrewdowntheupperroundnut#6untilplate#7issandwichedbetweentheupperandlowerroundnuts.Tightensetscrewsin
the upper and lower round nuts.
9) Insertthenylonring#2inthettingontopoftheramassembly#3andinstallthegauge#1inthetting.Tightenthegaugeinthettingso
the face of the gauge is pointing towards the operating side of the press.
10)Installthecouplerattheendoftheoilhose#35inthecoupleroftheramassembly#3andtightenbyhandonly.
11)Installtheadaptor#5inthebottomoftheramassembly#3andtightenthescrew#4.
12)Tilttheworkbed#18sothateachendwillstraddletheposts#20.Raisetheworkbedtothedesiredheightandclosesttotheholesin
 theposts#20.Insertthepins#19throughtheholesintheposts#20andsecurethepinsintheholesbyinsertingtherings#38inthering
 groovesofthepins#19.Theworkbed#18cannowrestonthepins#19.
13)Ifthebackendofthepump#32isequippedwithallscrewthatalsoservesasabreatherforthepump’sreservoir,turnthescrew
counterclockwise until it stops.
14)Sometimesduringshippingandhandling,airmaybecometrappedinthehydraulicsystemandcausethepumptomalfunctionornot
 achieveafullpumpstroke.Purgingairoutofthesystemcanbeaccomplishedbyfollowingthesesteps:
a.Onthesideofthepump#32isaknobthatmustbeturnedclockwiseallthewayuntilitstopsinordertoextendtheram#3duringthe
  pumpingoperation.Turntheknobcounterclockwisetwofullrotationsfromitsstopposition.Installthepumphandle#33inthepump’s
  handlereceiverandoperatethepump10fullincrementalpumpstrokes.
b. Repeatstep'a'untilalltheairispurgedoutofthesystem.
INSPECTION
  Visualinspectionoftheshoppressshouldbemadebeforeeachuseofthepress,checkingfordamaged,looseormissingparts.
  Eachpressmustbeinspectedbyanauthorizedservicecenterimmediatelyifsubjectedtoanabnormalloadorshock.Anypress
which appears to be damaged in any way, is found to be badly worn, or operates abnormally must be prevented from being used until
necessary repairs are made by an authorized service center. It is recommended that an annual inspection of the press be made by an
authorized service center and that any defective parts, missing or damaged warning labels be replaced with K-Tool International parts
and labels.

KTI63619 4 rev. 09/04/14
OPERATING INSTRUCTIONS
CHECK YOUR LOCAL, STATE AND FEDERAL REGULATIONS REGARDING THE SAFE USE OF THIS PRESS.
1) Priortouse,thepressfeet#21shallbermlyanchoredtoaconcreteoortopreventmovementandtippingofthepresswhileitisbeing
used.
2) Evaluatetheworktobeaccomplishedinordertomakefulluseoftheramassembly#3stroke.Considerationtopressaccessoriesusedin
 conjunctionwiththecomponenttobeworkedonshoulddeterminetheworkheightoftheworkbed#18.
3) Makesuretheworkbed#18isfreeofanyaccessories,workpiecesandtoolsbeforeraisingorloweringtheworkbed.Theworkbedis
 lightenoughtoberaisedandloweredbyhand.Oncetheworkbed#18isatitsdesiredworkheight,installthepins#19inthepost#20
 holesclosesttotheundersideoftheworkbed.Makesurethepins#19arefullyengagedintheparallelangesofthepress’sposts#20.
4) Makesuretheramassemblyiscompletelyretractedatthistimebyturningtheknobonthesideofthepump#32inacounterclockwise
 direction.Assembletheworksetupontheworkbed#18sothatitissecure,stableandtheramassemblyisproperlyalignedwiththepart
to be pressed so it makes for a straight vertical operation.
5) Installproperguardingthatprovidesadequateprotectionagainstanyyingpartsanduseabearingshieldifitappliestotheapplication.
6) Makesurethatgogglesandallprotectiveclothingarewornatthistimeandclearthepressworkareaofbystandersbeforeusing.
7) Turntheknobonthesideofthepump#32inaclockwisedirectionuntilitstopsandslowlyactivatethepumphandleuntiltheram#3
 meetstheload.Continuetoslowlypumpthehandletomakesurethesetupisstillstableandtheram#3ispushingstraightandvertical.
 Discontinuepumpingifthesetuporverticalramtravellookscompromised.Releasetherambyturningtheknobonthesideofthepump
 #32counterclockwiseandmakeanyrequiredsetupchangesbeforepumpingagain.Makesuretoreadthegauge#1intermittentlysothe
force does not exceed the lowest rated capacity press accessory, plunger or adapter being used.
8) Aftertheworkhasbeencompleted,retracttheramalltheway,removeeverythingoffthetopoftheworkbed#18andraisetheworkbed
 offthetopofthepins#19.Thepins#19canberemovedandworkbed#18movedtoanotherheight.Alwayssupporttheworkbed#18
 withpins#19.Neverleavethepressunattendedwithoutthepins#19supportingtheworkbed#18.
PREVENTIVE MAINTENANCE
• Anypressfoundtobeinoperableornotoperatingaccordingtoitsoriginaldesignasaresultofwornpartsduetolackoflubricationor
 adjustment,air/hydraulicsystem(ifapplicable)contaminatedwithwater,rustand/orforeignmaterialsfromtheairsupplyorotheroutside
source is not eligible for warranty consideration.
• Thepressmustbeanchoredtoaconcreteoorandplacedinawellprotectedareawhereitwillnotbeexposedtoinclementweather,
corrosive vapors, abrasive dust, or any other harmful elements.
• Checkforhydraulicleaksandtighten,repairorreplacecomponentsbeforeusing.
• Useageneralpurposegreasetolubricatethepumplinkageonthepump#32.
• Itshouldnotbenecessarytorellortopoffthepump’shydraulicuidreservoirunlessthereisanexternalleak.Anexternalleakrequires
immediate repair by a qualied hydraulic repair mechanic who is familiar with the press.
• Inordertopreventhydraulicsealdamage,neverusealcohol,hydraulicbrakeuidortransmissionoilinthehydraulicpump.Usealight
 viscosityhydraulicjackorturbineoil,ChevronHydraulicOilISO32oritsequivalentUnocalUnaxAW150.
• Donotattempttomakeanyhydraulicrepairsunlessyouareaqualiedhydraulicrepairpersonthatisfamiliarwiththispress.Repairby
an authorized service center is recommended.
TROUBLESHOOTING
PROBLEM: RAM WILL NOT EXTEND.
PROBLEM: RAM WILL NOT HOLD RATED LOAD.
PROBLEM: PUMPING FEELS SPONGY UNDER RATED LOAD.
PROBLEM: RAM WILL NOT EXTEND ALL THE WAY.
ACTION: Makesuretheroundventscrewonthepump'sreservoirisopen.Followingtheairpurginginstructionunderassembly
instructionsstep14.
PROBLEM: RAM WILL NOT RETRACT ALL THE WAY.
ACTION: Makesuretheroundventscrewatthetopofthereservoirisopen.Ifthisdoesnotcorrecttheproblemcontactyourplaceof
purchase for details on handling warranty.
PROBLEM: PRESS STILL DOES NOT OPERATE PROPERLY.
ACTION: Contact your place of purchase for details on handling warranty.

KTI63619 5 rev. 09/04/14
K-Tool International warrants that all jacks and service-related equipment will be free from defects in material and workmanship for a
periodof2yearsfollowingtheoriginaldateofpurchase.Thiswarrantyisextendedtotheoriginalretailpurchaseronly.Ifanyjackor
service-relateditemprovestobedefectiveduringthisperiod,itwillbereplacedorrepaired,atK-ToolInternational’soption,without
charge. This warranty does not apply to damage from accident, overload, misuse or abuse, nor does it apply to any equipment which
has been altered or used with special attachments other than those recommended. This warranty does not cover repairs made by
anyonewhoisnotaK-ToolInternationalProfessionalLiftingEquipmentAuthorizedRepairCenter.
AllHD&XDjacksorservice-relatedequipmentwillbereplacedorrepairedatK-ToolInternational’soptionduringthe2yearwarranty
period.
Duringthe2yearwarrantyperiod,allallegeddefectiveproductsmustbeshipped,freightprepaid,alongwithproofofdate-of-purchase,
to your nearest K-Tool International Professional Lifting Equipment Authorized Warranty Center. Be certain to include your name,
address and phone number along with proof-of-purchase information, and a brief description of the alleged defect. The product will be
returned to the customer, freight prepaid.
ManyallegeddefectivesmaysimplybehandledbycallingyournearestServiceCenterforparts.Seepages18-20foralistingof
authorized warranty service centers.
In no event shall K-Tool International be liable for incidental or consequential damages. The liability on any claim for loss or damage
arisingoutofthesale,resaleoruseofajackorrelatedserviceequipment,shallinnoeventexceedthepurchaseprice.SOMESTATES
DONOTALLOWTHEEXCLUSIONORLIMITATIONOFINCIDENTALORCONSEQUENTIALDAMAGES,SOTHEABOVELIMITATION
MAYNOTAPPLYTOYOU.
THIS WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED IN CONNECTION WITH THE SALE OF K-TOOL
INTERNATIONAL PROFESSIONALLIFTINGEQUIPMENT.ALL OTHERWARRANTIES,INCLUDINGANYIMPLIEDWARRANTIESOF
MERCHANTABILITYORFITNESSFORAPARTICULARPURPOSE,AREEXCLUDED.
THISWARRANTYGIVESYOUSPECIFICLEGALRIGHTSANDYOUMAYALSOHAVEOTHERRIGHTSWHICHVARYFROMSTATE
TOSTATE.
WARRANTY HANDLING PROCEDURES AND GUIDELINES FOR HD AND XD LIFTING EQUIPMENT

KTI63619 6 rev. 09/04/14
20 TON SHOP PRESS
EXPLODED DRAWING
KTI63619
11
13 12
20
19
18
17
1416 15
28
25
25
26
22 23 24
27
29 30
31
39
32
10
9
5
3
4
2
1
24
22
21
23
24
36
14 15 16
37
6
7
8
38
22
35
33
34

KTI63619 7 rev. 09/04/14
20 TON SHOP PRESS
PARTS BREAKDOWN
KTI63619
REF. # PART # DESCRIPTION QTY.
1 KTP6361901 Gauge 1
2 KTP6361902 Nylon Ring 1
3 KTP6361903 Ram Assembly 1
4 * Screw 1
5 KTP6361905 Adaptor 1
6 KTP6361906 Upper Round Nut 1
7 Ram Plate 1
8 KTP6361908 Lower Round Nut 1
9 * Bolt 8
10 Upper Beam 2
11 * Washer 8
12 * Spring Washer 8
13 * Nut 8
14 * Washer 12
15 * Spring Washer 12
16 * Nut 12
17 KTP6361917 Arbor Plate 2
18 Work Bed 2
19 KTP6361919 Pin 2
20 Post 2
21 Foot 2
22 * Washer 6
23 * Spring Washer 4
24 * Nut 6
25 * Bolt 4
26 Lower Cross Member 1
27 Bolt 4
28 Tube 4
29 * Bolt 3
30 * Washer 3
31 Pump Assembly Plate 1
32 KTP6361932 Pump 1
33 KTP6361933 Handle 1
34 KTP6361934 Screw 1
35 KTP6361935 Oil Hose 1
36 * Bolt 8
37 Support 4
38 KTP6361938 Ring 4
39 * Bolt 2
not shown KTP63619LK Label Kit 1
*Partsincludedinhardwarekit,KTP63619HK.

KTI63619 8 rev. 09/04/14
PRENSA DE TALLER 20 TONELADAS
MANUAL DEL PROPIETARIO
KTI63619
Cumple con las Normas de Seguridad/ASME ASP-2010
ESPECIFICACIONES
Altura global del bastidor ........................................................... 59.5"
Altura de garganta......................................................................... 38"
Anchura de garganta................................................................ 21.25"
Ajustes de la altura de cama...............................................4.75" x 9"
Recorrido del pistón ................................................................... 7.28"
Distancia entre los rieles de cama............................................ 4..25"
Anchura del bastidor ................................................................ 25.25"
Profundidad de la base............................................................. 27.75"

KTI63619 9 rev. 09/04/14
Este símbolo indica una alerta de seguridad y se usa para
advertir sobre peligro de accidentes personales. Observe
toda la información de seguridad que sigue a este símbolo
para evitar la posibilidad de que ocurran lesiones o muerte.
IMPORTANTE: LEA ESTAS INSTRUCCIONES ANTES DE USAR EL DISPOSITIVO
ANTES DE USAR ESTE DISPOSITIVO, LEA ESTE MANUAL DETENIDAMENTE. PROCURE ENTENDER SUS PROCEDIMIENTOS
OPERATIVOS, ADVERTENCIAS DE SEGURIDAD Y FORMA DE MANTENIMIENTO.
Elpropietarioesresponsabledeasegurarsedequetodoelpersonalleaestemanualantesdeusareldispositivo.Asimismo,es
responsabilidaddelpropietariomantenerestemanualenbuenascondicionesenunaubicaciónconvenienteparasuconsulta.Silasetiquetas
del manual o producto son ilegibles o no están en su lugar, deberá ponerse en contacto con K-Tool International para obtenerlas gratis. El
comprador/propietario o una persona designada deberá leer y comentar el producto y las advertencias de seguridad en la lengua materna del
operario que no hable inglés uido, a n de asegurarse de que comprende el contenido.
NATURALEZA DE LAS SITUACIONES DE RIESGO
El uso de los dispositivos de servicio automotriz y de mantenimiento está sujeto a ciertos riesgos que no pueden ser prevenidos por medios
mecánicos sino sólo por el ejercicio de inteligencia, cuidado y el sentido común. Es fundamental por ende contar con propietarios y personal
involucrados en el uso y operación del equipo que sean cuidadosos, competentes, capacitados y calicados en la operación segura del
equipoysuusoadecuado.Losejemplosdelospeligrossonlascaídas,losvolcamientosydeslizamientosdelascargasocasionados
primordialmente por asegurar inadecuadamente alguna carga, las sobrecargas y las cargas no centradas, el uso en supercies aparte de
aquellas duras y niveladas, y usar el equipo para algún propósito para el cual ésta no fue diseñada.
FORMAS DE EVITAR LAS SITUACIONES DE RIESGO
 • Lea,comprenda,estudieysigatodaslasinstruccionesantesdeoperarestaprensa.
 • Siemprellevepuestogoglesdeseguridad,usuariosyespectadores
 • Laspartessiendoprensadaspodríancrearastillas,desmenuzarse,oserexpulsadasdelaprensaaunatasadevelocidadpeligrosa.
Debidoaquehayunavariedaddeaplicacionesdelaprensa,eslaresponsabilidaddelpropietariodelaprensabrindarleprotectores,
protección de ojos y ropa protectora adecuados al operador de la prensa.
 • Sedeberárealizarunainspecciónvisualdelaprensaprevioaluso,revisandoporseñasdesoldadurasagrietadas,pasadoresde
camadoblados,pernosojosofaltantes,fugas,ocualquierotrodañoestructural.Lascorreccionesdeberánrealizarseantesde
usar la prensa.
 • Noseacerquealasfugas.Laaltapresióndellíquidohidráulicopuedeperforarlapielyocasionarlesionesserias,gangrenaoaunla
muerte.Siselesione,busqueasistenciamédicadeemergenciadadoqueserequerirálacirugíainmediataparaextraerellíquido.
 • Previoaluso,asegúresequelaprensaestéseguramenteancladoaunpisodeconcreto.
 • Mantengalasmanos,brazos,piesypiernasfueradeláreadetrabajo.Losdeslizamientosaccidentalespodríanocasionarlesiones
personales.
 • Siempreocupeundinamómetroprecisoparamedirlafuerzadepresión.
 • Noexcedalacapacidadnominalnialtereindebidamentelosajustesdepresión/fuerza.Cuandoseusancomplementosy
adaptadores, la capacidad nominal del sistema no deberá exceder la capacidad nominal del componente de la clasicación más
baja o de la combinación de los componentes los que conforman el sistema.
 • Evitelascargasnocentradas.Lascargasnocentradaspodríandañarelpistónyocasionarlaexpulsióndelacargaaunatasade
velocidadpeligrosa.Nouseningúnespaciadoroexpansorentreelémbolodelpistóndelaprensayelartículoaprensarse.Sino
haya suciente recorrido del pistón, ajuste la altura del soporte móvil.
 • Extraigatodaslascargasdelsoportemóvilantesdeintentaraajustarlaalturadelsoporte.Manténgasealertoporsoportes
cayentes potenciales.
 • Ejerzapresiónsólosobrelascargassoportadasporunsoportemóvilylasplacasdeprensadoincluidas.Nosoportelascargasenel
piso ni sobre las patas del bastidor de la prensa.
 • Almomentodeusarcualquiercomplemento,talescomolasplacasdeprensaoplacasdehusillo,asegúresequeesténcentrados
en el soporte móvil y que tengan un contacto pleno con ambos laterales del soporte.
 • Antesdeaplicaralgunacarga,asegúresequetodoslospasadoresdesoportedelsoportemóvilesténcompletamenteencajados.
Veriquequeloscablesdelevantamiento(siasívieneequipado)esténsueltosantesdeaplicaralgunapresiónsobreelsoporte.
 • Siempreuseunprotectordecojinetealmomentodepresionarloscojinetes.
 • Useprecauciónalmomentodeposicionareltrabajoaprensarseconelndeasegurarqueelartículoaprensarsenopuedaser
expulsado a una tasa de velocidad peligrosa.
 • Liberelapresiónhidráulicaantesdeaojarcualquieraccesorio.
 • Mantengalosnivelesadecuadosdellíquidohidráulico.
 • Norealiceningunamodicaciónalaprensa.
ADVERTENCIA:Indicaunasituación
peligrosa que si no se evita, puede
provocar la muerte o lesiones graves.
INFORMACIÓN DE ADVERTENCIA
ADVERTENCIA
ADVERTENCIA
ADVERTENCIA

KTI63619 10 rev. 09/04/14
 • EsteproductopuedecontenersustanciasquímicasconsideradasporelEstadodeCaliforniacomocausantesdecáncer,de
malformaciones congénitas u otros daños en el sistema reproductivo. Lávese bien las manos después de manipular el producto.
 • Nocumplirconestasindicacionespuedeprovocarlesionesgravesopeligrodemuerte,asícomodañosmateriales.
CONSECUENCIAS DE NO PREVENIR LAS SITUACIONES DE RIESGO
Noleer,comprenderuobservartodoelcontenidodeestemanualenrelaciónconsusINSTRUCCIONESDEUSO,ADVERTENCIASDE
SEGURIDADyFORMADEMANTENIMIENTO,asícomodesatenderlasFORMASDEEVITARLASSITUACIONESDERIESGO,puede
provocar accidentes que tengan como consecuencia lesiones graves, peligro de muerte o daños materiales.
INSTRUCCIONES DE ENSAMBLE
Consulte el dibujo de vista ampliada para identificar las partes componentes a ensamblarse.
1)Ensambleojamentelasbarrassuperiores#10alospostes#20conlospernos#9,arandelas#11,arandelasderesorte#12ytuercas#13segúnse
 ilustraeneldibujodevistaampliada.Deslicelaplacadelpistón#7enlavigas#10.Ensambleojamentelosotrosextremosdelasvigassuperiores
 #10alotroposte#20.Todalaferreteríaseapretaráenalgúnmomentoposterior.
2) Coloqueeltravesañoinferior#26entrelosdospostes#20conelndequelosagujerosencadaextremodeltravesañosealineenconlosagujerosen
 laparteinferiordelospostes.Alineelosagujerosenlaspatas#21conlosmismosagujerosenelfondodelospostes#20segúnseilustraeneldibujo
 devistaampliada.Sujetelaspatas,postesybajelostravesañosjuntosusandolospernos#25,lasarandelas#22,arandelasderesorte#23ytuercas
 #24.
3) Loscuatrosoportes#37seusanparamantenerlospostes#20perpendicularesalaspatas#21cuandoestosseaninstalados.Instaleunextremo
 delossoportes#37alosagujerosenlospostes#20conlospernos#36,arandelas#14,arandelasderesorte#15ylastuercas#16.Nolosapriete
 hastadespués.Instalelosdemásextremosdelossoportes#33alaspatas#20conlamismaferretería#36,#14,#15y#16.
4) Aprietetodalaferreteríamencionadaenlospasos1al3,asegurandoquelaspatas#21esténplanasenelpisoylospostes#19estén 
perpendiculares al piso.
5) Sujetelaplacadelconjunto#31alposte#20conlospernos#39,lasarandelas#22,ytuercas#24segúnseilustraeneldibujodevistaampliada.El
 agujeroovaladoenlaplacadeensambledelabomba#31deberáorientarsehaciaelladooperativodelaprensa.
6) Labomba#32deberásujetarsealaplacadeensambledelabomba#31conlasarandelas#30ypernos#29.
7) Atornillelatuercaredondasuperior#6completamentesobrelasroscasenelconjuntodelpistón#3.Inserteelextremodelpistón#3porelagujeroen
 laplacadelpistón#7hastaquelatuercaredondasuperior#6reposesobrelaplacadelpistón#7.
8) Lasroscasdelconjuntodelpistón#3deberánestarexpuestasdebajodelaplacadelpistón2#7.Atornillesobrelatuercaredondainferior#8enlas
 roscasdelpistónjustohastalatuercaencajetodaslasroscas.Eleveelpistónhastaquelapartesuperiordelatuercaredondainferior#8estépegada
 contraelfondodelaplacadelpistón#7yluegoatornillelatuercaredondasuperior#6hastaquelaplaca#7estéintercaladaentrelastuercas
 redondasinferiorysuperior.Aprietelostornillosdeajusteenlastuercasredondassuperioreinferior.
9) Inserteelanillodenilón#2enelacoplamientoenlapartesuperiordelensambledelpistón#3einstaleelcalibrador#1enelacoplamiento.Aprieteel
calibrador en el acoplamiento con el n de que la carátula del calibrador esté orientada hacia el lado operativo de la prensa.
10)Instaleelacopladorenelextremodelamangueradeaceite#35enelacopladordelensambledelpistón#3yaprieteamanosolamente.
11)Instaleeladaptador#5enelfondodelensambledelpistón#3yaprieteeltornillo#4.
12)Inclinelacamadetrabajo#18conelndequecadaextremomontelospostes#20ahorcadas.Elevelacamadetrabajohastalaalturadeseaday
 lomáscercanoalosagujerosenlospostes#20.Insertelospasadores#19porlosagujerosenlospostes#20ysujetelospasadoresenlosagujeros
 alinsertarlosanillos#38enlasranurasdeanilloenlospasadores#19.Lacamadetrabajo#18ahorapuedereposarsesobrelospasadores#19.
13)Sielextremoposteriordelabomba#32vieneequipadoconuntornilloderellenado,elquetambiénsirvedeventilaparaeldepósitodelabomba,
gire el tornillo en el contrasentido de las agujas del reloj hasta que se pare.
14)Avecesseatrapaaireenelsistemahidráulicoduranteeltransporteymaniobraylomismoocasionaelmalfuncionamientodelabombaoquenose
 logreunrecorridoplenodelabomba.Sepuedelograrpurgarelairedelsistemaalseguirlossiguientespasos:
  a.Delladodelabomba#32,hayunperillalaquedebegirarseenelsentidodelasagujasdelrelojcompletamentehastaquese 
    pare,conelndeextenderelpistón#3completamentedurantelaoperacióndebombeo.Girelaperillaenelcontrasentidodelasagujasdel
    relojdosrotacionescompletasdesuposicióndeparo.Instaleelmangodelabomba#33enelreceptordelmangodelabombayoperela
    bomba10recorridosincrementalescompletosdelabomba.
  b. Repitalospasos'a'hastaquesehayapurgadotodoelairedelsistema.
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faltantes.
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