Kaco blueplanet 87.0 TL3 M1 WM OD IIF0 User manual
n
KACO blueplanet 87.0 TL3 KACO blueplanet 92.0 TL3 KACO blueplanet 110 TL3 KACO blueplanet
125 TL3 KACO blueplanet 137 TL3 KACO blueplanet 150 TL3
KACO blueplanet 87.0 TL3 KACO blueplanet 92.0 TL3 KACO blueplanet 110 TL3 KACO blueplanet
125 TL3 KACO blueplanet 137 TL3 KACO blueplanet 150 TL3
Page iv
Table of contents
1 General information..................................................... 5
1.1 About this document.............................................. 5
1.2 More information................................................... 5
1.3 Layout of Instructions............................................. 5
1.4 Target group........................................................... 6
2 Safety........................................................................... 7
2.1 Intended use........................................................... 7
2.2 Protection features................................................. 8
3 Device description........................................................ 9
3.1 Function.................................................................. 9
3.2 Plant layout ............................................................ 9
4 Technical data ............................................................ 11
4.1 Electrical data ....................................................... 11
4.2 General data......................................................... 12
4.3 Environmental data .............................................. 13
4.4 Accessories ........................................................... 13
5 Transportation and Delivery....................................... 14
5.1 Scope of delivery .................................................. 14
5.2 Transporting the unit............................................ 14
5.3 Installation tools................................................... 14
6 Installation and preparation....................................... 14
6.1 Selecting an installation location.......................... 14
6.2 Unpacking the unit ............................................... 16
6.3 Fastening the mount ............................................ 16
6.4 Installing and securing the device ........................ 17
7 Installation................................................................. 18
7.1 General ................................................................. 18
7.2 Opening the device............................................... 19
7.3 Surveying the connection area............................. 19
7.4 Making the electrical connections........................ 19
7.5 Connecting the device to the mains supply ......... 21
7.6 Connecting the PV generator to the device .........22
7.7 Creating equipotential bonding............................ 25
7.8 Sealing the connection area ................................. 25
8 Maintenance and troubleshooting ............................. 26
8.1 Visual inspection ...................................................26
8.2 Cleaning ................................................................26
8.3 Replacing the fans.................................................27
8.4 Replacing overvoltage protection.........................28
8.5 Shutting down for maintenance / troubleshooting ...
29
8.6 Disconnecting the connections.............................29
9 Decommissioning and removal....................................29
9.1 Switching off the device........................................29
9.2 Uninstalling the device..........................................30
9.3 Removing the device.............................................30
9.4 Packaging the device.............................................30
9.5 Storing the device .................................................31
10 Disposal ......................................................................32
11 Service and warranty...................................................32
Operating Instructions
Photovoltaic feed-in inverter
EN-US
1 General information
1.1 About this document
WARNING
Improper handling of the device can be hazardous!
›You must read and understand the operating instructions so that you can install and use the device
safely.
›
Other applicable documents
During installation, observe all assembly and installation instructions for components and other parts of the system.
These instructions also apply to the equipment, related components and other parts of the system.
Some of the documents which are required for the registration and approval of your system are included with the operat-
ing instructions.
Storing the documents
These instructions and other documents must be stored near the plant and be available at all times.
You can download the current version of the operating instructions at www.kaco-newenergy.com.
English translation of German original
This document has been produced in several languages. The German-language version is the original version. All other
language versions are translations of the original version.
1.2 More information
You can find links to further information at www.kaco-newenergy.com
Document title Document type
Technical data sheet Product flyer
Remote access via web interface Application note - operation
Modbus© protocol
RS485 protocol reactive power control Instructions for use
SunSpec Information Model Reference
SunSpec Information Model Reference KACO
Excel files for software version with application note “Mod-
bus protocol” under https://kaco-newenergy.com/down-
loads/
Software package ZIP/KUF files for current software
EU Declaration of Conformity
Country-specific certificates
Certification for specific subassembly
Certificates
1.3 Layout of Instructions
1.3.1 Symbols used
General hazard Fire and explosion hazard
Electrical voltage Risk of burns
Earthing - ground conductor
KACO blueplanet 87.0 TL3 KACO blueplanet 92.0 TL3 KACO blueplanet 110 TL3 KACO blueplanet 125 TL3
KACO blueplanet 137 TL3 KACO blueplanet 150 TL3
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EN-US
The device conforms to the requirements of
the FCC standard
UL 1741 is the standard applied to the de-
vice by the underwriter laboratories as evi-
dence that it conforms to the requirements
of the National Electrical Code®, the Cana-
dian Electrical Code® CSA C22.1 and
IEEE1547
1.3.2 Guide to safety instructions
DANGER
Immediate danger
Failure to observe this warning will lead directly to serious bodily injury or death.
WARNING
Potential danger
Failure to observe this warning may lead to serious bodily injury or death.
CAUTION
Low-risk hazard
Failure to observe this warning will lead to minor or moderate bodily injury.
CAUTION
Risk of damage to property
Failure to observe this warning will lead to property damage.
1.3.3 Additional information symbols
NOTE
Useful information and notes
Information that is important in relation to a specific topic or objective but is not related to safety.
1.3.4 Layout of action steps
↻Pre-requisite for the action
1 Carry out first action step
2 Next action step
ðIntermediate outcome of the action step
»Final outcome
1.4 Target group
All activities described in the document may only be carried out by specially trained personnel with the following qualifi-
cations:
Knowledge about how an inverter functions and operates.
Training in the handling of hazards and risks during the installation and operation of electrical devices and systems.
Education concerning the installation and start-up of electrical devices and systems.
Knowledge of applicable standards and directives.
Knowledge and adherence to this document with all safety notices.
KACO blueplanet 87.0 TL3 KACO blueplanet 92.0 TL3 KACO blueplanet 110 TL3 KACO blueplanet 125 TL3
KACO blueplanet 137 TL3 KACO blueplanet 150 TL3
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EN-US
2 Safety
Before using the product for the first time, please read carefully through the safety instructions.
DANGER
Lethal voltages are still present in the connections and cables of the device even after the device has
been switched off and disconnected!
Severe injuries or death may occur if the cables and/or terminals/busbars in the device are touched.
›The device must be mounted in a fixed position before being connected electrically.
›Observe all safety regulations and current technical connection specifications of the responsible power
supply company.
›The device may only be opened and serviced by an authorized electrician.
›Switch off the grid voltage by turning off the external circuit breakers.
›Check that all AC and DC cables are completely free of current using a clip-on ammeter.
›Do not touch the cables and/or terminals/busbars when switching the device on and off.
›Keep the device closed when it is in operation.
The electrician is responsible for observing all existing standards and regulations. This includes:
Keeping unauthorized persons away from the device/system.
In particular, making sure that the locally applicable version of the standard 1 "Requirements for special installations or
locations – solar photovoltaic (PV) power supply systems" is observed.
Ensure operational safety by providing proper grounding, conductor dimensioning and appropriate protection against
short circuiting.
Observe all safety instructions on the product and in these operating instructions.
Switch off all voltage sources and secure them against being inadvertently switched back on before performing visual
inspections and maintenance.
When taking measurements on the live device:
– Do not touch the electrical connections
– Remove all jewelery from wrists and fingers
– Ensure that the testing equipment is in safe operating condition.
Modifications to the surroundings of the device must comply with the applicable national standards.
2.1 Intended use
The device is a transformerless PV inverter which converts the direct current of the PV generator into grid-compatible
three-phase alternating current and then feeds the three-phase alternating current into the public power grid.
The device is built using state-of-the-art technology and in accordance with the recognized safety rules. Nevertheless, im-
proper use may cause lethal hazards for the operator or third parties or may result in damage to the device and other
property.
The device is intended for indoor and outdoor applications and may only be used in countries for which it has been ap-
proved or for which it has been released by KACO new energy and the grid operator.
Operate the device only with a permanent connection to the public power grid. The country and grid type selection must
be commensurate with the respective location and grid type.
1Country Standard
EU Harmonized document - HD 60364-7-712 (European im-
plementation of the IEC standard)
USA PV section of NEC 690 and sections in article 100, 690.4,
690.6 and 705.10
Tab.1: Examples of standards specific to business premises
KACO blueplanet 87.0 TL3 KACO blueplanet 92.0 TL3 KACO blueplanet 110 TL3 KACO blueplanet 125 TL3
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EN-US
The requirements of the grid operator must be met for grid connection to take place. The permission of the relevant au-
thorities may also be required in order to secure authorisation to connection to the grid.
The enclosed documentation is an integral part of the product. The documentation must be read, observed and stored in
a place which is freely accessible at all times.
The name plate must be permanently attached to the product.
Any other or additional use of the device shall be regarded as improper.
This includes:
Use of a distribution system that is not described (grid type)
Use of sources other than PV-strings.
Mobile use
Use in rooms where there is a risk of explosion
Use in direct sunlight, rain or a storm or other harsh environmental conditions
Outdoor use in environmental conditions that exceed the limits stated in the technical specifications >Environmental
data [See section4.3}Page13].
Operation outside the specification intended by the manufacturer
Overvoltage on the DC connection of over 1500 V
Modifying the device
Standalone mode
2.2 Protection features
The following monitoring and protection functions are built-in:
Overvoltage conductor/varistor to protect the power semiconductors from high-energy transients on the grid and gen-
erator side
Device temperature monitoring system
EMC filters to protect the product from high-frequency grid interference
Grid-side grounded varistors to protect the product against burst and surge impulses
Islanding detection (anti-islanding) according to the current standards
IMI (Isolation Monitoring Interrupter) detection of a generator insulation fault.
NOTE
If the device is connected, the overvoltage conductors / varistors contained in the device have an impact
on the electrical system insulation resistance test as per HD 60364-6 / IEC 60364-6 Low-voltage installa-
tions- Part 6: Verification.
IEC 60364-6 6.4.3.3 describes two options for this case. The first option is to disconnect devices with an
overvoltage conductor or, if this is not practicable, then the test voltage can be reduced to 250V.
KACO blueplanet 87.0 TL3 KACO blueplanet 92.0 TL3 KACO blueplanet 110 TL3 KACO blueplanet 125 TL3
KACO blueplanet 137 TL3 KACO blueplanet 150 TL3
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EN-US
3 Device description
3.1 Function
The device converts the DC voltage generated by the PV modules into AC voltage and feeds it into the grid. The starting
procedure begins when there is sufficient sunlight and a specific minimum voltage is present in the device. The feed-in
process begins once the PV generator has passed the insulation test and the grid parameters are within the requirements
imposed by the grid operator for a specific monitoring time. If, as it gets dark, the voltage drops below the minimum volt-
age value, feed-in mode ends and the device switches off.
3.2 Plant layout
Inverter
with circuit-breaker
String combiner with
DC isolator switch
*Switch box
Inverter
with circuit-breaker
AC
AC
String combiner with
DC isolator switch
RS485
PV generator PV generator
Fig.1: Circuit diagram with a short or long supply cable to the inverter
Grid connection point
PTransf.
Inverter
with circuit-breaker
S
XFMR MV/LV
Equivalent mains
impedance up to 25%
Fig.2: Circuit diagram from the grid connection point to the inverter
Legend Definition / Information about the connection
PV generator The PV generator converts the radiant energy of sunlight
into electrical energy.
String combiner A string combiner can be coupled to the KACO device so
that the DC lines can be combined.
*) If the supply cable from the PV generator to the device is
long, the string combiner can also be installed in the vicinity
of the PV generator.
An integrated DC isolator switch enables disconnection on
the DC-side.
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KACO blueplanet 137 TL3 KACO blueplanet 150 TL3
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EN-US
Legend Definition / Information about the connection
Switch box A switch box with integrated DC isolator switch enables dis-
connection from the inverter on the DC-side.
Inverter with circuit-breaker The PV generator is connected to the device's DC connec-
tion.
Transformer All three phases need to be set up on the medium-voltage
transformer or medium-voltage/high-voltage transformer.
In this case, the total impedance of the transformer stations
must be below 25%.
Grid connection point The clean PV-current is made available at the grid connec-
tion point.
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KACO blueplanet 137 TL3 KACO blueplanet 150 TL3
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EN-US
4 Technical data
4.1 Electrical data
KACO blue-
planet 87.0
TL3 M1 WM
OD IIF0
KACO blue-
planet 92.0
TL3 M1 WM
OD IIG0
KACO blue-
planet 110
TL3 M1 WM
OD IIK0
KACO blue-
planet 125
TL3 M1 WM
OD IIP0
KACO blue-
planet 137
TL3 M1 WM
OD IIP0
KACO blue-
planet 150
TL3 M1 WM
OD IIQ0
Recommended generator
power range 130.5 kW 138 kW 165 kW 187.5 kW 205.5 kW 225 kW
MPPrange@Pnom 563 V - 1300
V591 V-1300 V 705 V-1300 V 875 V-1300 V 875 V -1,300
V960 V-1300 V
Working range 563 V - 1450
V591 V-1450 V 705 V-1450 V 875 V-1450 V 875 V -1450 V 960 V-1450 V
Rated voltage 600 V 620 V 730 V 900 V 1000 V
Starting voltage 645 V 675 V 805 V 1000 V 1100 V
Open circuit voltage 21500 V
Max. input current 3160 A
Number of strings 1-2
Number of MPP controls 1
Max. short-circuit current (ISC
max.) 300 A
Input source feedback current 0 A
Polarity safeguard no
String fuse no
DC overvoltage protection Yes
KACO blue-
planet 87.0
TL3 M1 WM
OD IIF0
KACO blue-
planet 92.0
TL3 M1 WM
OD IIG0
KACO blue-
planet 110
TL3 M1 WM
OD IIK0
KACO blue-
planet 125
TL3 M1 WM
OD IIP0
KACO blue-
planet 137
TL3 M1 WM
OD IIP0
KACO blue-
planet 150
TL3 M1 WM
OD IIQ0
AC Output levels Output levels (AC)
Nominal power 87 kVA 92 kVA 110 kVA 125 kVA 137 kVA 150 kVA
Rated voltage 380 V (3P+PE) 400 V (3P+PE) 480 V (3P+PE) 600 V [3P+PE] 660 V (3P+PE)
Voltage range: continuous
operation 300 V - 437 V 300 V - 460 V 300 V - 552 V 480 V - 690 V 480 V - 760 V
Rated current 3 x 132.3 A 3 x 132.3 A 3 x 132.3 A 3 x 120.3 A 3 x 132.3 A 3 x 131.2 A
Max. continuous current 3 x 132.3 A
Contribution to peak short-
circuit current ip 193 A
2A brief open circuit voltage of up to 1600 Vdc (max. 15 hours a year) is admissible for the device.
Due to the brief open circuit voltage exceedance, there is no guarantee that the integrated overvoltage protection
will work correctly if the ambient temperature is > 40°C.
3The "Max. input current" is the maximal theoretical value during operation at full power and minimal MPP voltage.
The inverter will clip to the maximum AC power output.
The "Max. short-circuit current (ISCmax.)" defines together with open circuit voltage (Uocmax) the characteristic of
the connected PV generator. This is the relevant value for string sizing and is the absolute maximal limit for inverter
protection. The connected PV-Generator must be designed, that the max short circuit current is below or equal to IS-
Cmax of the inverter under all foreseeable conditions. In no condition the design may result in a greater short circuit
current than ISCmax of the inverter.Configuring the PV generator [See section7.6.2}Page22].
KACO blueplanet 87.0 TL3 KACO blueplanet 92.0 TL3 KACO blueplanet 110 TL3 KACO blueplanet 125 TL3
KACO blueplanet 137 TL3 KACO blueplanet 150 TL3
Page 11
EN-US
KACO blue-
planet 87.0
TL3 M1 WM
OD IIF0
KACO blue-
planet 92.0
TL3 M1 WM
OD IIG0
KACO blue-
planet 110
TL3 M1 WM
OD IIK0
KACO blue-
planet 125
TL3 M1 WM
OD IIP0
KACO blue-
planet 137
TL3 M1 WM
OD IIP0
KACO blue-
planet 150
TL3 M1 WM
OD IIQ0
Initial short-circuit alternat-
ing current (Ik" first single pe-
riod effective value)
137 A
Short circuit current continu-
ous [ms] (max output fault
current)
134 A
Inrush current 5 A [RMS (20ms)]
Rated frequency 50/60 Hz
Frequency range 45 - 65 Hz
Reactive power 0-100 % Snom
cos phi 1 - 0.3 ind/cap
Number of feed-in phases 3
Distortion factor (THD) < 3 % < 3 % < 3 % 3 % 2.8 % < 3 %
Max. voltage range (up to
100 s) 475 V 500 V 600 V 750 V 825 V
AC overvoltage protection Base
4.2 General data
KACO blue-
planet 87.0
TL3 M1 WM
OD IIF0
KACO blue-
planet 92.0
TL3 M1 WM
OD IIG0
KACO blue-
planet 110
TL3 M1 WM
OD IIK0
KACO blue-
planet 125
TL3 M1 WM
OD IIP0
KACO blue-
planet 137
TL3 M1 WM
OD IIP0
KACO blue-
planet 150
TL3 M1 WM
OD IIQ0
General electrical data
Max. efficiency 99.0 % 98.8 % 99.1 % 99.2 %
European efficiency 98.6 % 98.5 % 98.8 % 99.0 %
Self consumption: Standby < 10 W
Feed-in from > 200 W
Transformer unit no
Protection class / over volt-
age category I / III
Grid monitoring Country-specific
Distribution system TN-C system, TT system, Solid grounded wye
General data
Display LEDs
Control elements / operating
control Button / web server
Menu language EN; DE; FR; IT; ES; PL; NL; PT; CZ; HU; SL; TR; RO
Interfaces 2 x Ethernet, USB, 2x RS485 (1x reserviert für Stringcombiner Kom.), optional
Fault signal relay yes (integrated switch)
DC switch / AC switch no / yes (XL version) / no
Cooling temp. regulated fan, max air throughput 364 m³/h
Number of fans 3x outside, 1x inside
Noise emission <60 db(A)
Housing material AL
H x W x D 28,30 inch x 28,30 inch x 18,11 inch
Weight 172 Ib
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EN-US
General data
Certification Overview: see homepage, download area
4.3 Environmental data
Environmental conditions
Max. installation height 9842 ft (Derating at 6561 ft)
Installation distance from
coast >1640 ft
Ambient temperature of -13 °F - 140 °F
Power derating from > 113 °F
Protection rating (KACO in-
stallation site) IP66 /NEMA 4X
Relative humidity, non-con-
densing (in operation) 100 %
4.4 Accessories
Accessory articles KACO order no.
KACO blueplanet DC-Breaker 1001860
Bending box 1001917 (absolutely mandatory for UL market!)
Accessory articles KACO order no.
Bending box 1001917
AC inverter input plate kit 1001882 (double row) / 1001906 (M63/32)
AC inverter overvoltage protection kit 1001884
AC inverter overvoltage protection kit 1001884
DC inverter overvoltage protection kit 1001885
LAN inverter overvoltage protection kit 1001886
RS485 inverter overvoltage protection kit 1001887
PID connection set 1001888
WLAN adapter, Digitus 150N micro 3013222
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EN-US
5 Transportation and Delivery
Every product leaves our factory in perfect electrical and mechanical condition. Special packaging ensures that the de-
vices are transported safely. The shipping company is responsible for any transport damage that occurs.
5.1 Scope of delivery
Inverter
Mount
Installation kit
Manual [online] / operating instructions [multi-language]
Checking the scope of supply
1. Inspect your device thoroughly.
2. Immediately notify the shipping company in case of the following:
– Damage to the packaging that indicates that the device may have been damaged.
– Obvious damage to the device.
3. Send a damage report to the shipping company immediately.
4. The damage report must be received by the shipping company in writing within 6 days following receipt of the device.
We will be glad to help you if necessary.
5.2 Transporting the unit
CAUTION
Hazard due to impact; risk of breakage to the device!
›Pack the device securely for transport.
›Transport the device using the intended carrying handles of the packaging box.
›Do not expose the device to any shocks.
5.3 Installation tools
The abbreviations listed in the following table are used when referring to the tools and tightening torques to be used in
all assembly/installation/maintenance and disassembly instructions.
Abbreviations (en) Contour of the
connecting element
W External hex
A Internal hex
T Torx
S Slot
Tab.2: Tool abbreviations legend
Outer contour
Tightening torque
Spanner size or number
in-Ibs
Fig.3: Presentation format
6 Installation and preparation
6.1 Selecting an installation location
DANGER
Risk of fatal injury due to fire or explosions
Fire caused by flammable or explosive materials in the vicinity of the device can lead to serious injuries.
›Do not mount the device in an area at risk of explosion or in the vicinity of highly flammable materials.
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EN-US
CAUTION
Property damage due to gases that have an abrasive effect on surfaces when they come into contact
with ambient humidity caused by weather conditions!
The housing of the device may be seriously damaged by gases (ammonia, sulfur, etc.) if it comes into con-
tact with ambient humidity caused by weather conditions.
›If the device is exposed to gases, it must be installed in a location that is visible.
›Perform regular visual inspections.
›Immediately remove any moisture from the housing.
›Ensure that there is sufficient ventilation at the installation location.
›Immediately remove dirt, especially on vents.
›Failure to observe these instructions may result in damage to the device which is not covered by the
warranty.
NOTE
Access by maintenance personnel for service
Any additional costs arising from unfavorable structural or mounting conditions shall be billed to the cus-
tomer.
Installation space
As dry as possible, climate-controlled, the waste heat must be dissipated away from the device.
Unobstructed air circulation.
Close to the ground, accessible from the front and sides without requiring additional resources.
Protected on all sides against direct weather exposure and sunlight (thermal heating) in outdoor areas. Implementa-
tion where necessary via constructional measures, e.g. wind breaks.
Installation surface
Must have adequate load-bearing capacity
Must be accessible for installation and maintenance
Must be made out of heat-resistant material (up to 194 °F )
Must be flame resistant
Minimum clearances to be observed during installation: [See figure 11] [}Page17]
Fig.4: Device for outdoor installation
10-90°
Fig.5: Permissible installation location
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EN-US
Fig.6: Free-standing installation beneath PV system
11,81 inch
Fig.7: Mounting advice for installation beneath PV system
6.2 Unpacking the unit
CAUTION
Risk of injury if the body is overloaded!
Lifting the device for transportation, to change location and during installation can lead to injuries (e.g.
spinal injuries).
›Only lift the device using the openings provided.
›The device must be transported and installed by at least 2 persons.
DETAIL Z4:1
Z
2
1
3
4
5
6
Fig.8: Opening the cardboard packaging Fig.9: Setting the device upright
Legend
1 Hood 4 Base section
2 Upper side section 5 Lower side section
3 Clip lock (4x) 6 Cardboard packaging with mount and mounting kit
6.3 Fastening the mount
CAUTION
Hazard when using unsuitable fixing materials!
If unsuitable fixing materials are used, the device could fall and persons in front of the device may be seri-
ously injured.
›Use only fixing materials that are suitable for the mounting base. The fastening materials supplied are
only suitable for masonry and concrete.
›Only install the device in an upright position.
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EN-US
D
A
C
A
B
1
2
3
4
5
6
6 1/32"
2 61/64"
Fig.10: Minimum clearances for wall mounting
1
6
5
10.63 In
18.70 In
18.70 In
10.63 In
1)
1)
41.97 In
18.03 In
21.65 In
17.83 In
1543 mm
2)
1)
1)
Fig.11: Wall mounting
Legend
1 Mount 4 Screw for mounting (4x) [SW 13 / Fastening the
mount [See section6.3}Page16]]
2 Fixings for mounting [S12 – Ø 12mm/ 90mm]* 5 Securing screw (1x)
3 Lock washer 6 Lug to mount the device
A Minimum clearance: 120 1) Minimum clearance excluding device:270
Recommended clearance: 400 1) Recommended clearance excluding device: 475
B Minimum clearance: 300 - -
C Minimum clearance: 500 - -
D Recommended clearance: 1000 ²) Recommended clearance with DC breaker: 1543
↻Cardboard packaging with mount and mounting kit removed from the packaging and opened.
1 Mark the mounting position on the wall surface according to the position of the mount by drawing a line.
2 Mark the positions of the drill holes using the slot in the mount.
NOTE:The minimum clearances between two devices, or the device and the ceiling/floor have already been taken
into account in the diagram.
3 Fix the mount to the wall using suitable mounting fixtures from the mounting kit.
NOTE:Make sure that the mount is oriented correctly.
»Proceed with the installation of the device.
6.4 Installing and securing the device
CAUTION
Risk of injury from improper lifting and transport.
Lifting the device improperly can cause the device to topple and fall over.
›Only ever raise the device vertically using the openings provided.
›Use a climbing aid for the chosen installation height.
›Wear safety gloves and safety shoes when lifting and lowering the device.
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EN-US
NOTE
Power reduction due to heat accumulation!
If the recommended minimum clearances are not observed, the device may go into power regulation
mode due to insufficient ventilation and the resulting heat build-up.
›Observe the minimum clearances and provide for sufficient heat dissipation.
›Any objects on the housing of the device must be removed prior to operation.
›Make sure that foreign objects cannot hinder heat dissipation following installation of the device.
Lifting and mounting the device
↻The mount has been installed.
1 Lift the device using the lateral openings. Have regard to the position of the device's center of gravity!
NOTE:Do not lift the device by the lid or cover!
2 Fit the device onto the upper mount by means of the mounting bracket. Fit the device onto the lower mounting
bracket in full so that the device sits flush with its rear side on the mount. ( [See figure 11] [}Page17]).
3 Insert the screw provided into the lug of the mount and secure the device to prevent it from being lifted off [ T30 /
2 Nm] [See figure 10] [}Page17].
NOTE:Alternatively: At this point, the screw mentioned above can be replaced with a special-purpose screw for
protection against theft.
»The device is installed. Proceed with the electrical installation.
7 Installation
7.1 General
DANGER
Lethal voltages are still present in the connections and cables of the device even after the device has
been switched off and disconnected!
Severe injuries or death may occur if the cables and/or terminals/busbars in the device are touched.
›The device must be mounted in a fixed position before being connected electrically.
›Observe all safety regulations and current technical connection specifications of the responsible power
supply company.
›The device may only be opened and serviced by an authorized electrician.
›Switch off the grid voltage by turning off the external circuit breakers.
›Check that all AC and DC cables are completely free of current using a clip-on ammeter.
›Do not touch the cables and/or terminals/busbars when switching the device on and off.
›Keep the device closed when it is in operation.
↻NOTE:S version: The device is shut down externally at the combiner box.
1 Switch the DC isolator switch from 1 (ON) to 0 (OFF).
2 Press in the safety catch (1) from behind.
3 Attach the hanging lock (2) to the safety catch.
DANGER!A measurement in a live state may be required for tests. Only appro-
priately qualified electricians authorised by the mains supply network opera-
tor are permitted to open and maintain the device.
DANGER!Observe all safety regulations against harmless contact with live ma-
terials.
1
2
Fig.12: Lock DC circuit breakers to
prevent reconnection.
KACO blueplanet 87.0 TL3 KACO blueplanet 92.0 TL3 KACO blueplanet 110 TL3 KACO blueplanet 125 TL3
KACO blueplanet 137 TL3 KACO blueplanet 150 TL3
Page 18
EN-US
7.2 Opening the device
↻The device has been installed on the mount.
↻Wipe any moisture off the frame of the housing cover using a cloth.
1 Undo the 6 screws and carefully remove the housing cover [ T_25]
2 Be careful not to damage or soil the seals or optical fibers when setting the
housing cover down.
»Proceed with the installation of the device.
2
1
Fig.13: Removing the housing
cover
7.3 Surveying the connection area
1
5
3
4
2
6
Fig.14: Connection area on DC side (left) / AC side (right)
1
5
3
4
2
6
Fig.15: Connection area (XL - Version)
Legend
1 AC connection point 4 DC connection point
2 AC overvoltage protection base 5 DC overvoltage protection
3 AC earthing bolt 6 PID connection point
7.4 Making the electrical connections
NOTE
Select conductor cross-section, safety type and safety value in accordance with the following basic condi-
tions:
Country-specific installation standards; power rating of the device; cable length; type of cable installation;
local temperature
NOTE
All electrical installations must be carried out in accordance with local electrical standards and conform
to the National Electrical Code® ANSI / NFPA 70 or the Canadian Electrical Code® CSA C22.1.
This document does not replace any local, federal or national laws, regulations or regulations that apply to
the installation and use of the product, and is not intended to replace them, including the applicable elec-
trical safety regulations.
All installations must conform to the laws, regulations and standards that are applicable in the country of
installation. KACO new energy does not assume any responsibility for compliance or lack of compliance
with such laws or codes in connection with the installation of the product.
7.4.1 Supply line and fuse requirements
DC-side
Max. cable cross-section 450 kcmil
Min. cable cross-section acc. to local installation standards
KACO blueplanet 87.0 TL3 KACO blueplanet 92.0 TL3 KACO blueplanet 110 TL3 KACO blueplanet 125 TL3
KACO blueplanet 137 TL3 KACO blueplanet 150 TL3
Page 19
EN-US
DC-side
Diameter of cable for cable fitting 0,63 - 1,10 inch
Cable lug dimension b width max. 1,65 inch
Length of insulation to be stripped off Depending on the ring cable lug
Recommended cable type Solar cable
Cable lug Ø connection bolt Bore for M10 screw
Tightening torque 265.50 In-Ibs
Fitting for DC connection M40
Torque for cable fitting 65 In-Ibs
AC-side
Max. cable cross-section 450 kcmil
Min. cable cross-section acc. to local installation standards
Diameter of cable for cable fitting 0,63 - 1,10 inch
Length of insulation to be stripped off Depending on the ring cable lug
Cable lug Ø connection bolt Bore for M10 screw
Tightening torque 265.50 In-Ibs
Connection type Cable lug
Cable lug dimension w - maximum width 1,65 inch
Ground conductor connection M10
Ground conductor connection tightening torque 88.5 In-Ibs
Electrical protection in installation (provided by the customer) 250A (preliminary)
Fitting for AC connection M40
Torque for cable fitting 65 In-Ibs
Interfaces
Diameter of cable for cable fitting (2x) 0,31 - 0,67 inch
Torque for cable fitting 44.25 In-Ibs
RS485 connection type spring-type terminal
RS485 terminal cable cross-section 23 - 15 AWG
Diameter of cable for cable fitting (3x) 0,19 - 0,39 inch
Torque for cable fitting 22 In-Ibs
Ethernet connection type RJ45
KACO blueplanet 87.0 TL3 KACO blueplanet 92.0 TL3 KACO blueplanet 110 TL3 KACO blueplanet 125 TL3
KACO blueplanet 137 TL3 KACO blueplanet 150 TL3
Page 20
EN-US
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