Kalamazoo HS14 User manual

KALAMAZOO
INDUSTRIES, INC.
KALAMAZOO, MI.
PH: [phone] www.kalamazooind.com
HS14 NON-FERROUS SAW
MANUAL
MADE IN USA

WARNING!
TO REDUCE THE RICK OF FIRE OR SHOCK HAZARD, DO NOT EXPOSE THIS
EQUIPMENT TO RAIN, ANY LIQUID OR MOISTURE.
INSPECTION
If these goods are damaged in transit, the DELIVERING TRANSPORTATION COMPANY is required by law to make notation of damages on
the freight bill. If in your opinion, there may be concealed damage, they are required to make an inspection after goods are unpacked. Transportation
rates are made in proportion to damage. Therefore, the carrier and NOT the shipper should be charged with any loss or damage. Any claim should
be led with the delivering Transportation Company. PLEASE DO NOT RETURN GOODS TO US WITHOUT OUR RGA NUMBER AND
SHIPPING INSTRUCTIONS.
Electrical: CAUTION: Voltage changes require wiring changes at drive motor. WARRANTY DOES NOT COVER unauthorized wiring
changes/failures. Consult an electrician an electrician if your not familiar with electrics.
HS14 SETUP
• BEFORE STARTING OR CONNECTING ELECTRICAL VERIFY THE PHASE AND VOLTAGE OF THE UNIT.
• BE SURE MACHINE IS BALANCED CORRECTLY SO IT WILL TIP OVER.
• TO GUARD AGAINST CONCEALED DAMAGE, STAND CLEAR AND OBSERVE UNIT FOR THE FIRST FEW MINUTES OF
OPERATION. GUARDS MUST NEVER BE REMOVED.
• BEFORE INSTALLING THE ABRASIVE WHEEL CONFIRM THAT THE CUTOFF WHEEL IS DESIGNED TO RUN AT 4400 SFPM
(MOS). YOU CAN FIND THIS INFORMATION DIRECTLY ON THE THE SIDE OF YOUR CUTOFF WHEEL. IT
HIGH SPEED SAW SAFETY
• NEVER REMOVE SAFETY GUARDS FROM MACHINE. DISCONNECT MACHINE FROM POWER SOURCE BEFORE MAKING
ANY MACHINE ADJUSTMENTS.
• DO NOT USE AROUND FLAMMABLE MATERIALS OR LIQUIDS.
• MACHINES SHOULD BE OPERATED IN VENTILATED AREAS.
• ALWAYS WEAR SAFETY GLASSES OR A FULL FACE SHIELD FOR PROTECTION.
• KEEP HANDS CLEAR OF THE CUTTING AREA.
• DO NOT WEAR GLOVES OR LOOSE FITTING CLOTHES WHEN OPERATING THIS MACHINE.
• ALWAYS KEEP HAIR TIED BACK OR COVERED.
• ALWAYS KEEP FLANGES CLEAN AND TIGHT AGAINST CUTTING WHEEL.
• MANUALLY TIGHTEN AND LOOSE SPINDLE NUT.
• DO NOT USE IMPACTED GUN TO LOOSEN OR TIGHTEN SPINDLE NUT.
• ALWAYS KEEP WHEEL GUARD IN THE DOWN POSITION.
• BE SURE WORK PIECE IS CLAMPED SECURELY IN VISE BEFORE CUTTING.
WARNING!!!!
IMPROPER USE MAY CAUSE BREAKAGE AND SERIOUS INJURY.
DO
1. DO always handle and store wheels in the vertical position.
2. DO visually inspect all wheels before mounting for possible
damage.
3. DO check machine speed against the established maximum safe
operating speed marked on the wheel.
4. DO check mounting anges for equal and correct diameter.
5. DO use mounting blotters when supplied with wheel.s
6. DO always use a safety guard covering a least one-half of the
high-speed wheel.
7. DO allow newly mounted wheels to run at operating speed, with
guard in place, for at least one minute before cutting.
8. DO always wear safety glasses or some type of eye protection
when cutting.
9. DO tie back hair.
DON'T
1. DON'T use a broken wheel or one that has been dropped or has
become damaged.
2. DON'T force a wheel onto the machine or alter the size of the
mounting hole if wheel won't r the machine.
3. DON'T ever exceed maximum operating speed established for
the wheel.
4. DON'T use mounting anges on which the bearing surfaces are
not clean, at and free of burrs.
5. DON'T tighten the spindle nut excessively.
6. DON'T start the machine until the wheel guard is in place.
7. DON'T jam work into wheel.
8. DON'T force cutting so that motor slows noticeable or work gets
hot.
9. DON'T wear gloves and or have loose clothing when operating
machine.
10. DON'T use tooth blade on saw.

BASIC OPERATION
1. Be certain correct wiring is matched to motor.
2. Always keep anges clean and tight against the abrasive wheel.
3. Be certain work piece is securely clamped in the vise. Any movement in the
work piece during cutting will result in broken abrasive cutoff blades.
4. Down stop screw (#61) located on bracket located under the saw arm (#7)
must be adjusted so the abrasive wheel does not cut into the saw base. Adjust
the screw up when installing a new wheel so as not to allow the wheel to cut
into the saw base. Keep adjusting the screw down as the wheel ears so you can
cut thru the work piece.
5. Keep the blade guard in the down position at all times. Guarding is designed
for abrasive blades only. DO NOT USE STEEL TOOTHED BLADES!!!
GUARDING IS NOT DESIGNED FOR STEEL TOOTHED BLADES
PER OSHA AND ANSI STANDARDS.
6. Select the correct high speed wheel for the material. Every wheel performs
differently. Consult your dealer or wheel manufacturer for the correct high
speed cutoff blade selection for your material.
7. Saw spindle speed is set at 4,400 SPFM select cutoff wheel that's designed to
run at 4,400 SPFM or greater. Using cutoff wheel's designed to run under
4,400 SPM could cause wheel failure and could cause serious injury to
operator. Contact the wheel manufacturer or dealer for the correct wheel.
8. Always follow safety procedures. Wear safety glasses, never wear gloves or
loose tting clothing that can get caught in the moving parts and tie back loose
hair. Always keep hands out of sawing area when cutting. See attached safety
sheet.
9. V-belts will stretch with use over time. Keep v-belts tight with 1/2" of
"squeeze". Use a v-belt tensioner to tighten v-belt belt. Keep both faces of
spindle and motor pulley aligned in the same plan with a straight edge. Check
motor and spindle pulleys set set prior to operating the machine.

17.0
25.9
BB
C
1
5949
X 2 PLACES
7
62
19
28
13
63
63
41
484950
52
53
54
55
44
5
46
2
38 38
X 2
45
61
8
THUMBSCREW IS
SHORTENED TO
3/4 LONG
58
1
28
13
62
41
34
39
39
31
31
2
7
45
47
64
30.4
A
A
1
2
3
59 49
X 2 PLACES
7
62
13
14
15
16
17
X 4 PLACES
31
33
39 37 36 34 38
63
2640
X 2 PLACES
41
4948 50
54
55
53
47
50 50
51
45
64
43
46 5
X 2 PLACES
56
57
SECTION A-A
SCALE 1 : 2
INTERNAL SPINDLE VIEW
99
59 49
X 2 PLACES
10
19 19
1112
58
60
22 22
1
2
3
8
6
7
10
62
23
28
18
21
20
29 25 25 5 26
30 5 25
31
63
34
39
26 40
X 2 PLACES
41
47
51
48
50 45
57
56
58
60
22
SECTION B-B
SCALE 1 : 2
1
2
X 4 PLACES
4
5
31 3132 323232
34
34
35353535
36 36
3737
38 3863
63
39 39
44
DETAIL C
SCALE 1 : 1
FASTENING OUTER
BELT GUARD
25 5 26 24 26 26 25 25 5 27
SCALE 1 : 2
SWITCH BRACKET
DETAILS
64
42
49
42
X 2 PLACES
X 2 PLACES
ITEM NO.
PART NUMBER
DESCRIPTION
QTY.
1
050-002
K12-14 SAW BASE
1
2
831-022
TRUNNION ASSEMBLY FOR HSM14,
HS14, K12-14MS
1
3
ZERK012000
1/8-27 X 11/16 STRT LUBE FITTING
1
4
HHC5031024
5/16-18 X 1-1/2 HHCS GR5 Z
4
5
SLWZ031 5/16 SPLIT L/W Z
10
6
562-034
PIN, TRUNNION FOR HS14 AND
K12MS W/PH (SHORT)
1
7
002-002
K12- 14 SAW ARM
1
8
SSKA031006
5/16-18 X 3/8 SOC SET KNURL PT.
1
9
044-001
K12 BEARING
2
10
701-002HS
SPINDLE W TIGHT FLANGE (STEEL)
FOR KM14HS, KM14SC, HSM14, HS14
1
11
292-020
LOOSE FLANGE (STEEL) FOR HSM14
1
12
537-026
L.H. SPINDLE NUT 1"-14 FOR K14,
KM14
1
13
486-001
5 HP MOTOR FOR K12B, K14B, KM14,
KM14HS & S6MS-5HP
1
14
HHC5037020
3/8-16 X 1-1/4 HHCS GR5 Z
4
15
UFWZ037
3/8 USS F/W Z
4
16
SLWZ037
3/8 SPLIT L/W Z
4
17
FHN5037
3/8-16 FHN GR5 Z
4
18
560-001
K12- 14 SPINDLE PULLEY
1
19
SSKA025004
1/4-20 X 1/4 SOC SET KNURL PT.
3
20
049-022
MOTOR PULLEY BUSHING FOR K12B,
K14B AND KM14
1
21
560-002
MOTOR PULLEY SHEAVE FOR K12-
14B, K12-14W, K12-14MS AND KM14
1
22
051-006
3V375 V-BELT (2 REQUIRED) FOR K12,
K14, KM14 SAWS
2
23
342-086
K12-14 INNER BELT GUARD
ASSEMBLY FOR PLASTIC GUARD
1
24
RND-0.31-18THRDX3.75
3-3/4 INCHES OF 5/16-18 THREADED
ROD
1
25
UFWZ031
5/16 USS F/W Z
6
26
FHN5031
5/16-18 FHN GR5 ZINC
6
27
CPNZ031
5/16-18 CAP NUT NICKEL
1
28
342-004
K12-14 OUTER BELT GUARD/PLASTIC
1
29
HHC5031020
5/16-18 X 1-1/4 HHCS GR 5 Z
1
30
HHC5031012
5/16-18 X 3/4 HHCS GR5 Z
1
31
431-002
K10- 14 REAR VISE JAW
2
32
SHCA031048
5/16-18 X 3 SHCS
4
33
537-014
K10-14 FENCE NUT
1
34
053-032
BLOCK, SCREW VISE FOR HS14
2
35
SHCA031032
5/16-18 X 2 SHCS
20
36
832-020
TUBE, SCREW VISE FOR HS14
2
37
537-020
NUT, SCREW VISE COLLAR FOR HS14
2
38
696-026
HS14 VISE SCREW
2
39
431-020
SCREW VISE JAW FOR HS14
2
40
SSDA031016
5/16-18 X 1 SOC SET FULL DOG
2
41
342-072
WHEEL GUARD ASSEMBLY FOR
HSM14 AND HS 14
1
42
HHC5025008
1/4-20 X 1/2 HHCS GR5 Z
3
43
SSBA062044
5/8 X 2-3/4 SOC SHOULDER BOLT
1
44
699-032
SPACER, LEVER FOR HSM14
2
45
455-007
LEVER ASSEMBLY, WHEEL GUARD
FOR HSM14
1
46
HHC5031032
5/16-18 X 2 HHCS GR5 Z
2
47
455-007BRACKET
TENSION BRACKET FOR HSM14
WHEEL GUARD LEVER ASSEMBLY
1
48
BSCA025012
1/4-20 X 3/4 BSHCS
1
49
SLWZ025
1/4 SPLIT L/W Z
5
50
FHN5025
1/4-20 FHN GR5 Z
3
51
455-007ROD
GUIDE ROD FOR K10 AND K14
SERIES CLAMSHELL WHEEL GUARD
LEVER ASSEMBLY
1
52
ROLA012008
1/8 X 1/2 ROLL PIN
1
53
053-047
BLOCK, WHEEL GUARD FOR K10
AND K14 SERIES CLAMSHELL GUARD
1
54
SHCA025016
1/4-20 X 1 SHCS
1
55
441-015
907B-2500-1.00S 1/4 THUMBSCREW
1-1/2 DIA
1
56
RND-0.625-
11THRDRODX3.562
3-9/16 INCHES OF 5/8-11 THREADED
ROD
1
57
FHN5062
5/8-11 FHN GR5 Z
1
58
041-118
DOWN STOP BRACKET ASSEMBLY,
FOR HS14
1
59
HHC5025012
1/4-20 X 3/4 HHCS GR5 Z
2
60
FJNZ062
5/8-11 F H JAM NUT Z
1
61
RND-0.625-
11THRDRODX4.5
4-1/2 INCHES OF 5/8-11 THREADED
ROD
1
62
381-002
HANDLE W GRIP FOR K12-14 SAWS
1
63
381-020
HS14 VISE HANDLE
2
64
041-057
SWITCH BRACKET FOR K12-K14
1
A A
B B
C C
D D
E E
F F
G G
H H
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
HIGH SPEED NON
FERROUS SAW
DO NOT SCALE DRAWING
HS14
SHEET 1 OF 1
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:5
WEIGHT:
REV
DWG. NO.
E
SIZE
TITLE:
NAME
DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ON
NEXT ASSY
PROPRIETARYAND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
<INSERT COMPANY NAME HERE>. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
<INSERT COMPANY NAME HERE> IS
PROHIBITED.