Kalamazoo K10B User manual

MADE IN USA
K10B ABRASIVE SAW
INSTRUCTION MANUAL

1
WARNING!
TO REDUCE THE RICK OF FIRE OR SHOCK HAZARD, DO NOT EXPOSE THIS
EQUIPMENT TO RAIN, ANY LIQUID OR MOISTURE.
INSPECTION
If these goods are damaged in transit, the DELIVERING TRANSPORTATION COMPANY is required by law to make notation of damages on
the freight bill. If in your opinion, there may be concealed damage, they are required to make an inspection after goods are unpacked. Transportation
rates are made in proportion to damage. Therefore, the carrier and NOT the shipper should be charged with any loss or damage. Any claim should
be led with the delivering Transportation Company. PLEASE DO NOT RETURN GOODS TO US WITHOUT OUR RGA NUMBER AND
SHIPPING INSTRUCTIONS.
Electrical: CAUTION: Voltage changes require wiring changes at drive motor. WARRANTY DOES NOT COVER unauthorized wiring
changes/failures. Consult an electrician an electrician if your not familiar with electrics.
K10B SETUP
• BEFORE STARTING OR CONNECTING ELECTRICAL VERIFY THE PHASE AND VOLTAGE OF THE UNIT.
• BE SURE MACHINE IS BALANCED CORRECTLY SO IT WILL TIP OVER.
• TO GUARD AGAINST CONCEALED DAMAGE, STAND CLEAR AND OBSERVE UNIT FOR THE FIRST FEW MINUTES OF
OPERATION. GUARDS MUST NEVER BE REMOVED.
• BEFORE INSTALLING THE ABRASIVE WHEEL CONFIRM THAT THE CUTOFF WHEEL IS DESIGNED TO RUN AT 4800 SFPM
(MOS). YOU CAN FIND THIS INFORMATION DIRECTLY ON THE THE SIDE OF YOUR CUTOFF WHEEL. IT
ABRASIVE SAW SAFETY
• NEVER REMOVE SAFETY GUARDS FROM MACHINE. DISCONNECT MACHINE FROM POWER SOURCE BEFORE MAKING
ANY MACHINE ADJUSTMENTS.
• DO NOT USE AROUND FLAMMABLE MATERIALS OR LIQUIDS.
• MACHINES SHOULD BE OPERATED IN VENTILATED AREAS.
• ALWAYS WEAR SAFETY GLASSES OR A FULL FACE SHIELD FOR PROTECTION.
• DO NOT USE TOOTHED BLADE WITH THIS SAW AND DO NOT ATTEMPT TO USE STEEL BLADES ON THIS SAW.
• KEEP HANDS CLEAR OF THE CUTTING AREA.
• DO NOT WEAR GLOVES OR LOOSE FITTING CLOTHES WHEN OPERATING THIS MACHINE.
• ALWAYS KEEP HAIR TIED BACK OR COVERED.
• ALWAYS KEEP FLANGES CLEAN AND TIGHT AGAINST CUTTING WHEEL.
• MANUALLY TIGHTEN AND LOOSE SPINDLE NUT.
• DO NOT USE IMPACTED GUN TO LOOSEN OR TIGHTEN SPINDLE NUT.
• ALWAYS KEEP WHEEL GUARD IN THE DOWN POSITION.
• BE SURE WORK PIECE IS CLAMPED SECURELY IN VISE BEFORE CUTTING.
WARNING!!!!
IMPROPER USE MAY CAUSE BREAKAGE AND SERIOUS INJURY.
DO
1. DO always handle and store wheels in the vertical position.
2. DO visually inspect all wheels before mounting for possible
damage.
3. DO check machine speed against the established maximum safe
operating speed marked on the wheel.
4. DO check mounting anges for equal and correct diameter.
5. DO use mounting blotters when supplied with wheel.s
6. DO always use a safety guard covering a least one-half of the
abrasive wheel.
7. DO allow newly mounted wheels to run at operating speed, with
guard in place, for at least one minute before cutting.
8. DO always wear safety glasses or some type of eye protection
when cutting.
9. DO tie back hair.
DON'T
1. DON'T use a cracked wheel or one that has been dropped or has
become damaged.
2. DON'T force a wheel onto the machine or alter the size of the
mounting hole if wheel won't r the machine.
3. DON'T ever exceed maximum operating speed established for
the wheel.
4. DON'T use mounting anges on which the bearing surfaces are
not clean, at and free of burrs.
5. DON'T tighten the spindle nut excessively.
6. DON'T start the machine until the wheel guard is in place.
7. DON'T jam work into wheel.
8. DON'T force cutting so that motor slows noticeable or work gets
hot.
9. DON'T wear gloves and or have loose clothing when operating
machine.
10. DON'T use tooth blade on saw.

2
BASIC OPERATION
1. Be certain correct wiring is matched to motor.
2. Always keep anges clean and tight against the abrasive wheel.
3. Be certain work piece is securely clamped in the vise. Any movement in the
work piece during cutting will result in broken abrasive cutoff blades.
4. Down stop screw located on saw base (#57) under the saw arm (#4) must be
adjusted so the abrasive wheel does not cut into the saw base. Adjust the
screw up when installing a new wheel so as not to allow the wheel to cut into
the saw base. Keep adjusting the screw down as the wheel ears so you can cut
thru the work piece.
5. Keep the blade guard in the down position at all times. Guarding is designed
for abrasive blades only. DO NOT USE STEEL TOOTHED BLADES!!!
GUARDING IS NOT DESIGNED FOR STEEL TOOTHED BLADES
PER OSHA AND ANSI STANDARDS.
6. Saw spindle speed is set at 3,450 SPFM select cutoff wheel that's
designed to run at 3,450 SPFM . Contact the wheel manufacturer or
dealer for the correct wheel. NOTE: DON’T USE IMPACT GUN TO
TIGHTEN SPINDLE NUT.
7. Always follow safety procedures. Wear safety glasses, never wear gloves or
loose tting clothing that can get caught in the moving parts and tie back loose
hair. Always keep hands out of sawing area when cutting. See attached safety
sheet.
8. V-belts will stretch with use over time. Keep v-belts tight with 1/2" of
"squeeze". Use a v-belt tensioner to tighten v-belt belt. Keep both faces of
spindle and motor pulley aligned in the same plan with a straight edge. Check
motor and spindle pulleys set set prior to operating the machine.

18.61
22.05
B
B
D
WW
54
29
33
26
25
13
A
16
31
53
33
32
521
4
18
11 24
WITH (2) 3/8 FLAT
WASHERS AND (2)
BWWA031 SPRING
WASHERS
29
DETAIL A
SCALE 2 : 5
46
45
39
47
44 43 52
42
37
23
29.90
E
E
T
T
C
E
SECTION B-B
10
10 12
15
14
20
BOTH STOPS CAN BE ADJUSTED
ACCORDING TO CUSTOMER
REQUIREMENTS.
56
58
57
54
29
30 22
X 2 PLACES
5
31
37 23
58
32
G
G
DETAIL D
SCALE 2 : 5
1
2
3
51
13
SECTION E-E
HALF SECTION OF SPINDLE
PLUS HANDLE SET SCREW #62
510
7
66
9
10
59
SECTION G-G
SCALE 2 : 5
DETAIL VISE
INSIDE
42 41 46 45 53
49 5048
50
40
2-1/2 APPROXIMATE DISTANCE
SECTION T-T
SCALE 1 : 2
ATTACHING PLASTIC
GUARD
192719
19
28
23
17
17
DETAIL C
SCALE 1 : 1
MOTOR MOUNT DETAILS
1923
18
17
17
DETAIL E
SCALE 1 : 2
ATTACHMENT OF
INNER BELT GUARD
15
22
14
15
22
14
20
12
SECTION W-W
BASE LAYOUT
37
1
37
X 4 PLACES
56 58
57
58
32
34
35
X 4 PLACES
53
X 2 PLACES
31
55
X 2 PLACES
23
ATTACHEMNT
OF MAIN ARM
TO TRUNNION
3
4
16
31
58
56
X 2 PLACES
ITEM NO.
PART NUMBER
DESCRIPTION
QTY.
1
041-006
TRUNNION BRACKET FOR K10
1
2
697-013
TENSION SPRING FOR 2FS, 2FS72, 2FSM,
BG142, 2FS72M, K12-14B
1
3
562-004
TRUNNION PIN FOR K7B, K8B, K10B
1
4
002-001
ALUMINUM SAW ARM FOR K7B, K8B,
K10B (TAKES NEW 6202-2RS-1/2
BEARINGS
1
5
381-003
HANDLE W GRIP FOR K7B, K8B, K10B
SAWS
1
6
044-007
K10 BEARING
2
7
701-003
K10 SPINDLE W TIGHT FLANGE
1
10
560-045
K10B, K10SW, KM10 PULLEY
2
9
292-008
LOOSE FLANGE FOR K10B AND 2SK7
1
10
FJNZ063
5/8-18 F H JAM NUT Z
1
11
342-006
WHEEL GUARD FOR K10B SAWS 1
12
342-027
K10B INNER GUARD BELT BRACKET
1
13
SSKA025008
1/4-20 X 1/2 SOC SET KNURL PT.
1
14
HHC5025012
1/4-20 X 3/4 HHCS GR5 Z
2
15
UFWZ025
1/4 USS F/W Z
2
16
486-006
3 HP MOTOR FOR FOR K8B, K10B, KM10,
BG260H AND S460W
1
17
UFWZ031
5/16 USS F/W Z
8
18
HHC5031016
5/16-18 X 1 HHCS GR5 Z
4
19
FHN5031
5/16-18 FHN GR5 ZINC
6
20
051-003
V-BELT FOR K10, KM10, S6MW, S460W
1
21
342-043
K10B, KM10 PLASTIC OUTER BELT
GUARD
1
22
SLWZ025
1/4 SPLIT L/W Z
4
23
SLWZ031 5/16 SPLIT L/W Z
6
24
SSBA031006
5/16 X 3/8 SOC SHOULDER BOLT
1
25
UFWZ037
3/8 USS F/W Z
1
26
BWWA031
5/16 BOWED SPRING WASHER 21/64
1
27
RND-5/16-18 THRD RODX3
3 INCHES OF 5/16-18 THREADED ROD
1
28
CPNZ031
5/16-18 CAP NUT NICKEL
1
29
041-050
SWITCH BRACKET FOR K8B AND K10B
1
30
HHC5025008
1/4-20 X 1/2 HHCS GR5 Z
2
31
050-008
K10 BASE
1
33
709-002
WORK STOP FOR K10B
1
34
SRMZ011008
10-24 X 1/2 SLT ROUND MS Z
4
35
MSWZ010
#10 M.S. F/W Z
4
36
SLWZ010
#10 SPLIT L/W Z
4
37
SHCA031024
5/16-18 X 1-1/2 SHCS
6
38
386-001
K10-16 VISE HOUSING
1
39
645-001
K10-16 SHORT VISE ROD
1
40
454-001
K10-16 VISE CAM PLATE
1
41
697-001
K10-16 VISE ROD SPRING
1
42
129-001
K10-16 VISE CAM
1
43
381-001
K10- 16 VISE HANDLE
1
44
441-002
K10-16 VISE LOCK HANDLE KNOB
1
45
431-001
FRONT VISE JAW K10, K14, KM14
1
46
562-001
VISE JAW PIN FOR K10B, K12B, K14B,
KM16-18 VISE ASSEMBLIES
1
47
441-001
K10- 16 VISE ROD KNOB
1
48
SSSA025024
1/4-20 X 1-1/2 SOC SET CUP PT.
1
49
SSSA025022
1/4-20 X 1-3/8 SOC SET CUP PT.
1
50
FHN5025
1/4-20 FHN GR5 Z
2
51
SSKA010004
10-24 X 1/4 SOC SET KNURL PT
1
52
641-016
RETAINING RING FOR S6, S460W, S612
1
53
431-002
K10- 14 REAR VISE JAW
1
54
537-014
K10-14 FENCE NUT
1
55
SHCA031048
5/16-18 X 3 SHCS
2
56
RND-5/8-11 THRD RODX4.
4-1/2 INCHES OF 5/8-11 THREADED
ROD
1
57
RND-5/8-11 THRD RODX5.5
5-1/2 INCHES OF 5/8-11 THREADED
ROD
1
58
FJNZ062
5/8-11 F H JAM NUT Z
2
59
SSKA025004
1/4-20 X 1/4 SOC SET KNURL PT.
1
A A
B B
C C
D D
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
MODEL K10 B
DO NOT SCALE DRAWING
K10 B
SHEET 1 OF 1
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:5
WEIGHT:
REV
DWG. NO.
D
SIZE
TITLE:
NAME
DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ON
NEXT ASSY
PROPRIETARYAND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
<INSERT COMPANY NAME HERE>. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
<INSERT COMPANY NAME HERE> IS
PROHIBITED.