Kalamazoo K12-14V User manual

KALAMAZOO
INDUSTRIES, INC.
KALAMAZOO, MI
PH: [phone] www.kalamazooind.com
KI
MADE IN USA
K12-14V
INSTRUCTION MANUAL

KALAMAZOO
INDUSTRIES, INC.
KALAMAZOO, MI
PH: [phone] www.kalamazooind.com
KI
WARRANTY
All products are guaranteed for a period of one year from receipt of order to the original purchaser, against defects in
material workmanship under normal use. Electric motors are warranted by the motor manufacturer for a period of one year
and will be repaired by the nearest motor repair station. If non-repairable, they will be replaced by Kalamazoo Industries.
Please call for instructions [phone].
RETURN POLICY
Authorization must be obtained before returning merchandise. Please call our customer service department for a return
authorization number [phone]. Please include with your return a copy of your invoice of packing slip. All material
must be new and unused in the original packaging. Material must be sent back prepaid (unless otherwise indicated) by
Kalamazoo Industries. Credit upon inspection at Kalamazoo Industries. All returns will be subject to a 10% restock charge.
Used merchandise is non-returnable. No returns will be accepted after one year of invoice date.
GENERAL INFORMATION
INSPECTION
If these goods are damaged in transit, the DELIVERING TRANSPORTATION COMPANY is required by law to
make notation of damages on the freight bill. If in your opinion, there may be concealed damage, they are required to make
an inspection after goods are unpacked. Transportation rates are made in proportion to damage. Therefore, the carrier and
NOT the shipper should be charged with any loss or damage. Any claim should be lled with the delivering
TRANSPORTATION COMPANY. PLEASE DO NOT RETURN GOODS TO US WITHOUT OUR RGA
NUMBER AND SHIPPING INSTRUCTIONS.
NOTE: SEE NEXT PAGE FOR RETURN POLICY AND WARRANTY.
BEFORE STARTING OR CONNECTING ELECTRICAL VERIFY THE PHASE AND VOLTAGE OF UNIT.
TO GUARD AGAINST CONCEALED DAMAGE, STAND CLEAR AND OBERVE UNIT FOR THE FIRST
MINUTES OF OPERATION. BLADE GUARDS MUST NEVER BE REMOVED.

KALAMAZOO
INDUSTRIES, INC.
KALAMAZOO, MI
PH: [phone] www.kalamazooind.com
KI
WARNING!
TO REDUCE THE RISK OF FIRE OR SHOCK HAZARD,
DO NOT EXPOSE THIS EQUIPMENT TO RAIN, ANY LIQUID OR MOISTURE.
IMPROPER USE MAY CAUSE BREAKAGE AND SERIOUS INJURY.
IMPORTANT
Read Operating Instructions before using equipment.
ABRASIVE SAW SAFETY
1. NEVER REMOVE SAFETY GUARDS FROM MACHINE. DISCCONNECT POWER SOURCE BEFORE
MAKING ANY MACHINE ADJUSTMENTS.
2. ELECTRIC MACHINES ARE NOT INTENDED FOR USE IN OR NEAR WATER. THIS INCLUDES AN
OPERATOR AN OPERATOR STANDING ON A WET FLOOR.
3. DO NOT USE AROUND FLAMMABLE MATERIALS OR LIQUIDS.
4. MACHINES SHOULD BE OPERATED IN VENTILATED AREAS.
5. ALWAYS WER SAFETY GLASSES OR A FULL FACE SHILE FOR PROTECTION.
6. KEEP HANDS CLEAR OF THE CUTTING AREA.
7. DO NOT WEAR GLOVES OR LOOSE FITTING CLOSTHES WHEN OPERATING THIS MACHINE.
8. ALWAYS KEEP HAIR TIED BACK OR COVERED.
9. ALWAYS KEEP FLANGES CLEAN AND TIGHT AGAINST CUTTING WHEEL.
10.ABRASIVE MACHINES ARE FOR ABRASIVES NOT STEEL TOOTHED BLADES. DO NOT ATTEMPT TO
USE STEEL BLADES UNLESS CORRECTLY GUARDED WITH AN ENCLOSED WHEEL GUARD. KEEP
STEEL BLADES FULLY RETRACTED INTO WHEEL GUARD WHEEN DONE CUTTING.
11.ALWAYS KEEP WHEEL GUARD IN DOWN POSITION.
12.BE SURE WORK PIECE IS CLAMPED SECURELY IN VISE BEFORE CUTTING
DO
• DO always handle and store wheels in careful manner.
• DO visually inspect all wheels beofre mounting for
possible damage.
• DO check machine speed against the established
maximum life operating speed marked on the wheel.
• DO check mounting anges for equipment correct
diameter.
• DO use mounting blotters when supplied with wheels.
• DO always use a safety guard covering at least one-
half of abrasive wheel.
• DO allow newly mounted wheels to run at operating
speed, leave the guard in place, for at least one minute
before cutting.
• DO always wear safety glasses or some type of eye
protection when cutting.
DON’T
• DON’T use a cracked wheel or one that has been
dropped or has become damaged.
• DON’T force a wheel onto the machine or alter the
size of the mounting hole-if wheel won’t t the
machine, get one that will.
• DON’T ever exceed maximuim operating speed
established for the wheel.
• DON’T use mounting anges on which the bearing
surfaces are not clean, at and free of burrs.
• DON’T tighten the mounting nut excessively.
• DON’T start the machine until the wheel guard is
in place.
• DON’T jam work into wheel.
• DONT force cutting so that motor slows
noticeable or work gets hot.
• DON’T wear gloves when operating machine.

KALAMAZOO
INDUSTRIES, INC.
KALAMAZOO, MI
PH: [phone] www.kalamazooind.com
KI
BASIC OPERATION/ SAW INSTALLATION
1. Before installation be sure of machine voltage and phase. Machines are pre-wired to customer
specications before shipment. Voltage changes require re-wiring of motors leands and and changing
ON/OFF switches. If not familiar with electrics consult and electrician.
2. Hold workpiece securely in vise. Do not allow workpiece movement during cutting. Wrkpiece
movement results in broken wheels.
3. Abrasive wheels- wheels vary in grit, bond, wet, dry, ect… Not all abrasive whees are created equial.
Choose the correct wheel for the material being cut. Consult your dealer for the proper abrasive wheel
for the job. Good cuts are not black/blue/green but brite like the OD of the material. Try another
wheel grade to get good cuts. When you nd the wheel that works the best stay with that grade.
4. Position the workpiece slightly ahead of wheel center (towards the operator). The back fence is
positioned slightly behind wheel center to handle large parts. Small parts positioned to far behind
wheel center will cause the wheel to bounce. Position a shim of some material at the fence rst, then
clamp your part to bring it out towards the operator to elimintate bouncing of the wheel. Pull on the
saw handle hard enough to cause the wheel to “breakdown” or cut.
5. The dust collector uses a panel type lter element. The lter is accessed thru a ap door on the side of
the unit. The lter element is designed for approximately 50 micron. Finer materials like graphite will
not be caught and will bupass thru the element. The unit is not designed for graphite. Remove the
lter element as needed and clean it. Replace as needed.
6. Saftey- follow all safety procedures. Wear safety glasses/face shield at all time while operating machine.
DO NOT wear gloves, long hair, loose clothing that can get caught in the V-belts and wheel. Abrasive
saws are designed for abrasive wheels NOT steel carbide tipped blades. Fukll OSHA clam guards are
required for steel blades.
7. Maintenance- keep V belts tight with a ½” of “squeeze”. Keep machine clean.
NOTE: SEE NEXT PAGE FOR V-BELT ALIGHMENT INSTRUCTIONS

KALAMAZOO
INDUSTRIES, INC.
KALAMAZOO, MI
PH: [phone] www.kalamazooind.com
KI

62.86
26.46
AA
BB
D
D
J
J
FRONT VIEW
50
10
19
20
21
23
22
32
39
40
50
37
38
19
32
39
40
9.50
17.00
12.25
10.875
15.75
12.5 11.25
E
E
SECTION A-A
LAYOUT OF MODIFIED
DCV-6 CABINET TOP PLATE
8
7
6
X 4 PLACES
12 12
12
12
13 13
1
1
1
50
50
50 50
50
18
HOOD ASSEMBLY IS FITTED
ONTO DCV-6 DUST COLLECTOR
CABINET DURING FABRICATION.
LAY OUT AND DRILL HOLES AND
WELD WELD NUTS IN PLACE AS
SHOWN.
1/4
X 2
1/4
X 4
SECTION B-B
SCALE 1 : 10
TOP VIEW LAYOUT
51
20
X 4 PLACES
8
7
6
X 4 PLACES
16
15
14
X 2 PLACES
19
USE 912-015 TO ORDER
A COMPLETE VISE ASSEMBLY
466
X 2 PLACES
59
52
47
49
49
C
C
I
1
RIGHT VIEW
17
3
X 2 PLACES
18
19
39
40
38
50
11
11
SECTION C-C
SCALE 1 : 2
37
38
#10, 1/4-20 X 1/4
SET SCREW LOCATIONS
21
20
22
23
32
25
25
26
27
28 36
36
38.24
H
H
SECTION D-D
SCALE 1 : 10
INTERNAL RIGHT VIEW
19
20
32
30
39
40
50
SECTION E-E
FASTENING HOOD
TO BASE AND WELDING
WELD NUTS TO UNDERSIDE
OF DCV-6 CABINET TOP PLATE
8
7
6
2
1
X 4 PLACES
11
11
29
1/4
X ALL 4
WELD NUTS
18
17 3 4
X 5 PLACES
HOLES ARE DRILLED AND
TAPPED IN DCV-6 CABINET
DURING ASSEMBLY
50
F
G
INTERNAL RIGHT SIDE VIEW
5 7 6
37
29
19
20
22
24
15 33
32
30
X 2 PLACES
40
31
26
34
35
36
X 2 BELTS
39
42
DETAIL F
SCALE 1 : 1
MOTOR MOUNT DETAILS
32
21
14
15
16
33
X 4 PLACES
DETAIL G
SCALE 1 : 1
WHEEL GUARD BRACKET
ATTACHMENT DETAILS
5 76
44
6
6
6
7
9
37
2.44
SECTION H-H
SCALE 1 : 2
ATTACHMENT OF
PLASTIC OUTER WHEEL GUARD
6 7 9 9 9 6
43 6 7 45
SECTION J-J
SCALE 1 : 10
INTERNAL LEFT VIEW
22
30
41
40
39
48
50
DETAIL I
VISE DETAILS
47
59
6058 57
52
66 56
53
61
64
62 63
64
54
55
ITEM NO.
PART NUMBER
DESCRIPTION
QTY.
1
DCV-6
DCV-6 DUST COLLECTOR
1
2
BUCKND2724
5/16-18 DOUBLE TAP SPOTWELD
NUT
4
3
SLWZ025
1/4 SPLIT L/W Z
7
4
UFWZ025
1/4 USS F/W Z
5
5
HHC5031012
5/16-18 X 3/4 HHCS GR5 Z
1
6
UFWZ031
5/16 USS F/W Z
13
7
SLWZ031 5/16 SPLIT L/W Z
12
8
HHC5031016
5/16-18 X 1 HHCS GR5 Z
4
9
FHN5031
5/16-18 FHN GR5 ZINC
4
10
SSKA025004
1/4-20 X 1/4 SOC SET KNURL PT.
3
11
441-015
907B-2500-1.00S 1/4
THUMBSCREW 1-1/2 DIA
2
12
124-006A
BLOCK WELDED TO MODIFIED
DCV-6 VACUUM CABINET TOP
4
13 124-006B
STAND-OFF WELDED TO
MODIFIED DCV-6 VACUUM
CABINET TOP
2
14
HHC5037020
3/8-16 X 1-1/4 HHCS GR5 Z
6
15
UFWZ037
3/8 USS F/W Z
7
16
SLWZ037
3/8 SPLIT L/W Z
6
17
HHC5025008
1/4-20 X 1/2 HHCS GR5 Z
7
18
041-058
K12-14V SWITCH BRACKET,
MOUNTED ON SIDE OF HOOD
1
19
050-002
K12-14 SAW BASE
1
20
041-003
K12-K14 TRUNNION
1
21
002-002
K12- 14 SAW ARM
1
22
562-003
K12-14 TRUNNION PIN
1
23 697-024
SPRING, TENSION FOR BG260,
S460, S6M SANDERS, K12-14B
SAW, KS390, KS490, KS690 BELT
GRINDERS
1
24
645-004
K12B- 14B BACK STOP ASSEMBLY
1
25
044-001
K12 BEARING
2
26
701-002
SPINDLE W TIGHT FLANGE FOR
K12B, K14B, K12-14W, KM14,
K12-14MS
1
27
292-004
K12-14 LOOSE FLANGE
1
28
537-026
L.H. SPINDLE NUT 1"-14 FOR K14,
KM14
1
29
SSKA031006
5/16-18 X 3/8 SOC SET KNURL PT.
1
30
ZERK012000
1/8-27 X 11/16 STRT LUBE FITTING
2
31
560-001
K12- 14 SPINDLE PULLEY
1
32
486-001
5 HP MOTOR FOR K12B, K14B,
KM14, KM14HS & S6MS-5HP
1
33
FHN5037
3/8-16 FHN GR5 Z
5
34
560-002
MOTOR PULLEY SHEAVE FOR
K12-14B, K12-14W, K12-14MS
AND KM14
1
35
049-022
MOTOR PULLEY BUSHING FOR
K12B, K14B AND KM14
1
36
051-006
V-BELT (TWO REQUIRED) FOR
K12, K14, ,KM14 SAWS (SAME AS
051-009)
2
37
342-086
K12-14 INNER BELT GUARD
ASSEMBLY FOR PLASTIC GUARD
1
38
342-004
K12-14 OUTER BELT
GUARD/PLASTIC
1
39
381-002
HANDLE W GRIP FOR K12-14
SAWS
1
40
342-025
WHEEL GUARD FOR K12-14B
SAWS
1
41
SSBA062044
5/8 X 2-3/4 SOC SHOULDER BOLT
1
42
ROLA031024
5/16 X 1-1/2 ROLL PIN
1
43
RND-0.31-
18THRDX3.75
3-3/4 INCHES OF 5/16-18
THREADED ROD
1
44
HHC5031020
5/16-18 X 1-1/4 HHCS GR 5 Z
1
45
CPNZ031
5/16-18 CAP NUT NICKEL
1
46
SHCA031024
5/16-18 X 1-1/2 SHCS
2
47
431-002
K10- 14 REAR VISE JAW
1
48
537-014
K10-14 FENCE NUT
1
49
SHCA031048
5/16-18 X 3 SHCS
2
50
124-012
HOOD ASSEMBLY FOR DCV-6
DUST COLLECTOR
1
51
HHC5031024
5/16-18 X 1-1/2 HHCS GR5 Z
4
52
386-001
K10-16 VISE HOUSING
1
53
645-001
K10-16 SHORT VISE ROD
1
54
454-001
K10-16 VISE CAM PLATE
1
55
697-001
K10-16 VISE ROD SPRING
1
56
129-001
K10-16 VISE CAM
1
57
381-001
K10- 16 VISE HANDLE
1
58
441-002
K10-16 VISE LOCK HANDLE KNOB
1
59
431-001
FRONT VISE JAW K10, K14, KM14
1
60
562-001
VISE JAW PIN FOR K10B, K12B,
K14B, KM16-18 VISE ASSEMBLIES
1
61
441-001
K10- 16 VISE ROD KNOB
1
62
SSSA025024
1/4-20 X 1-1/2 SOC SET CUP PT.
1
63
SSSA025022
1/4-20 X 1-3/8 SOC SET CUP PT.
1
64
FHN5025
1/4-20 FHN GR5 Z
2
65
SSKA010004
10-24 X 1/4 SOC SET KNURL PT
1
66
641-016
RETAINING RING FOR S6, S460W,
S612
1
A A
B B
C C
D D
E E
F F
G G
H H
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
K12-14 WITH DCV-6
VACUUM AND HOOD
DO NOT SCALE DRAWING
K12-14V
SHEET 1 OF 1
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:5
WEIGHT:
REV
DWG. NO.
E
SIZE
TITLE:
NAME
DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ON
NEXT ASSY
PROPRIETARYAND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
<INSERT COMPANY NAME HERE>. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
<INSERT COMPANY NAME HERE> IS
PROHIBITED.

28.63
29.75
1
23
5 4 3
X 2 PLACES
FRONT VIEW
19
20
X 4 PLACES
26
21
23
21
26
1
18.75
A
A
1
23 5 4 3
LEFT SIDE VIEW
5 4 3
B
B
SECTION A-A
MAIN INTERIOR VIEW
11 9 9 10 12
X 4 PLACES
8
10
9
X 4 PLACES
7
6
13
22
24
MOTOR BASE, MOTOR, AND
FAN HOUSING ASSEMBLY IS
PUSHED AGAINST THE WALL
AND TIGHTENED IN PLACE
AS SHOWN.
1
23
RIGHT SIDE VIEW
21
20
X 3 PLACES
24
BACK VIEW
2
5 4 3
X 2 PLACES
APPLY WEATHER STRIPPING, #25
AROUND INTERIOR PERIMETER OF
LOWER ACCESS DOOR PANEL.
25
5
4
3
X 6 PLACES
21
23
SECTION B-B
FAN HOUSING INTERIOR DETAILS
13
4 18
X 4 PLACES
14
X 4 PLACES
17
15
16
24
FACE OF FAN HOUSING
IS AGAINST THE CABINET
WALL AS SHOWN.
ITEM NO.
PART NUMBER
DESCRIPTION
QTY.
1
124-005
CABINET FOR DCV-6 DUST
COLLECTOR
1
2
124-005-BACKPANEL
BACK PANEL ASSEMBLY FOR
DCV-6 CABINET
1
3
HHC5025012
1/4-20 X 3/4 HHCS GR5 Z
12
4
SLWZ025
1/4 SPLIT L/W Z
16
5
UFWZ025
1/4 USS F/W Z
12
6
041-015
DCV-6 VACUUM MOTOR MOUNT
BRACKET
1
7
486-002
1 HP MOTOR FOR 2FSM-1HP,
2FS72M-1HP, S272, S4S-1HP,
S4SWB, S460D, BG272, DCV-6,
DCV-8
1
8
HHC5031012
5/16-18 X 3/4 HHCS GR5 Z
4
9
UFWZ031
5/16 USS F/W Z
12
10
SLWZ031 5/16 SPLIT L/W Z
8
11
HHC5031016
5/16-18 X 1 HHCS GR5 Z
4
12
FHN5031
5/16-18 FHN GR5 ZINC
4
13
386-026
HOUSING FAN FOR DCV-6
1
14
HHC5037016
3/8-16 X 1 HHCS GR5 Z
4
15
296-001
FAN, SQUIRREL CAGE FOR DCV-
61
16
SSKA025004
1/4-20 X 1/4 SOC SET KNURL PT.
1
17
004-005
ADAPTOR, INLET CONE FOR
DCV-6
1
18
BSCA025008
1/4-20 X 1/2 BSHCS
4
19
455-018
SMALL LOUVER PANEL FOR DCV-
6 DUST COLLECTOR
1
20
HWTZ008008
#8 X 1/2 HWH TEKS Z 7
21
342-069B
4" ORIFACE W/ FLANGE FOR 6"
SANDER GUARDS
1
22
294-003
FILTER FOR DCV-6
1
23
124-006
VACUUM CABINET TOP FOR
DCV-6
1
24
834-002
DUST TRAY FOR DCV-6
1
25
933-001X65INCHES
65 INCHES OF WEATHER
STRIPPING AROUND CABINET
LOWER ACCESS DOOR
1
26
441-015
907B-2500-1.00S 1/4
THUMBSCREW 1-1/2 DIA
1
A A
B B
C C
D D
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
DCV-6 DUST
COLLECTOR
DO NOT SCALE DRAWING
DCV-6
SHEET 1 OF 1
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:5
WEIGHT:
REV
DWG. NO.
D
SIZE
TITLE:
NAME
DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ON
NEXT ASSY
PROPRIETARYAND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
<INSERT COMPANY NAME HERE>. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
<INSERT COMPANY NAME HERE> IS
PROHIBITED.