Kalamazoo K10WBT User manual

K10WBT METALLURGICAL SAW
MANUAL
MADE IN USA

WARNING!
TO REDUCE THE RICK OF FIRE OR SHOCK HAZARD, DO NOT EXPOSE THIS
EQUIPMENT TO RAIN, ANY LIQUID OR MOISTURE.
INSPECTION
If these goods are damaged in transit, the DELIVERING TRANSPORTATION COMPANY is required by law to make notation of damages on
the freight bill. If in your opinion, there may be concealed damage, they are required to make an inspection after goods are unpacked. Transportation
rates are made in proportion to damage. Therefore, the carrier and NOT the shipper should be charged with any loss or damage. Any claim should
be led with the delivering Transportation Company. PLEASE DO NOT RETURN GOODS TO US WITHOUT OUR RGA NUMBER AND
SHIPPING INSTRUCTIONS.
Electrical: CAUTION: Voltage changes require wiring changes at drive motor. WARRANTY DOES NOT COVER unauthorized wiring
changes/failures. Consult an electrician an electrician if your not familiar with electrics.
K10WBT SETUP
• BEFORE STARTING OR CONNECTING ELECTRICAL VERIFY THE PHASE AND VOLTAGE OF THE UNIT.
• BE SURE MACHINE IS BALANCED CORRECTLY SO IT WILL TIP OVER.
• TO GUARD AGAINST CONCEALED DAMAGE, STAND CLEAR AND OBSERVE UNIT FOR THE FIRST FEW MINUTES OF
OPERATION. GUARDS MUST NEVER BE REMOVED.
• BEFORE INSTALLING THE ABRASIVE WHEEL CONFIRM THAT THE CUTOFF WHEEL IS DESIGNED TO RUN AT 3450 SFPM
(MOS). YOU CAN FIND THIS INFORMATION DIRECTLY ON THE THE SIDE OF YOUR CUTOFF WHEEL. IT
ABRASIVE SAW SAFETY
• NEVER REMOVE SAFETY GUARDS FROM MACHINE. DISCONNECT MACHINE FROM POWER SOURCE BEFORE MAKING
ANY MACHINE ADJUSTMENTS.
• DO NOT USE AROUND FLAMMABLE MATERIALS OR LIQUIDS.
• MACHINES SHOULD BE OPERATED IN VENTILATED AREAS.
• ALWAYS WEAR SAFETY GLASSES OR A FULL FACE SHIELD FOR PROTECTION.
• DO NOT USE TOOTHED BLADE WITH THIS SAW AND DO NOT ATTEMPT TO USE STEEL BLADES ON THIS SAW.
• KEEP HANDS CLEAR OF THE CUTTING AREA.
• DO NOT WEAR GLOVES OR LOOSE FITTING CLOTHES WHEN OPERATING THIS MACHINE.
• ALWAYS KEEP HAIR TIED BACK OR COVERED.
• ALWAYS KEEP FLANGES CLEAN AND TIGHT AGAINST CUTTING WHEEL.
• MANUALLY TIGHTEN AND LOOSE SPINDLE NUT.
• DO NOT USE IMPACTED GUN TO LOOSEN OR TIGHTEN SPINDLE NUT.
• ALWAYS KEEP WHEEL GUARD IN THE DOWN POSITION.
• BE SURE WORK PIECE IS CLAMPED SECURELY IN VISE BEFORE CUTTING.
WARNING!!!!
IMPROPER USE MAY CAUSE BREAKAGE AND SERIOUS INJURY.
DO
1. DO always handle and store wheels in the vertical position.
2. DO visually inspect all wheels before mounting for possible
damage.
3. DO check machine speed against the established maximum safe
operating speed marked on the wheel.
4. DO check mounting anges for equal and correct diameter.
5. DO use mounting blotters when supplied with wheel.s
6. DO always use a safety guard covering a least one-half of the
abrasive wheel.
7. DO allow newly mounted wheels to run at operating speed, with
guard in place, for at least one minute before cutting.
8. DO always wear safety glasses or some type of eye protection
when cutting.
9. DO tie back hair.
DON'T
1. DON'T use a cracked wheel or one that has been dropped or has
become damaged.
2. DON'T force a wheel onto the machine or alter the size of the
mounting hole if wheel won't r the machine.
3. DON'T ever exceed maximum operating speed established for
the wheel.
4. DON'T use mounting anges on which the bearing surfaces are
not clean, at and free of burrs.
5. DON'T tighten the spindle nut excessively.
6. DON'T start the machine until the wheel guard is in place.
7. DON'T jam work into wheel.
8. DON'T force cutting so that motor slows noticeable or work gets
hot.
9. DON'T wear gloves and or have loose clothing when operating
machine.
10. DON'T use tooth blade on saw.

Basic Controls
K10WBT
10” abrasive wheel, 5/8” arbor, LH thd.
Coolant tank & pump @ 110 volt, control voltage is 24v.
Manual pull down.
1. 5/8”arbor, Left hand spindle nut. Use the correct abrasive wheel for the
material being cut. Burned or discolored parts indicate the WRONG abrasive
wheel. Consult your dealer for the correct wheel grade.
2. Coolant- On/Off, controls coolant ow. Close for more pressure on washout
hose.
Use a rust inhibiting coolant. DO NOT USE STRAIGHT WATER! CONSULT
YOUR DEALER FOR COOLANT SPECIFICATIONS. A GOOD
GRINDING COOLANT SHOULD WORK.
3. Washout hose- Close valve when cutting. Clean out- Open valve, rotate
selector switch #4 to “pump” ( only pump runs, not blade). Close valve when
machine is washed out. Leave cabinet doors open to dry out the cabinet.
4. Selector switch- Choose “Saw” or “pump”. “Saw” position runs saw blade
AND coolant pump. “pump” position runs just the coolant pump for wash out.
5. STOP- Push in to STOP. Pull out selector to re-set STOP.
6. Light- On/Off. 24 v halogen bulb # 457-002.
7. T-Slot table- Use T nuts to hold vises, clamps, etc.
8. Vises- Vises can be slid forward/backward for part positioning. Always cut
ahead of wheel center on the front side of the abrasive wheel.
9. Electrical- Input line voltage into L1,L2,L3 on the contactor. Be sure
incoming voltage matches machine set-up. IF NOT FAMILIAR WITH
ELECTRICS CONSULT AN ELECTRICIAN. ELECTRICAL FAILURES
DUE TO INCORRECT WIRING ARE NOT WARRANTED.
10. Spindle lock- Use 3/8” rod to lock spindle to remove spindle nut ( LH
thread).
Maintenance- Keep machine cleaned out with the wash down hose. Leave
cabinet doors open to dry out the machine after clean out. Always follow safety
procedures. ( see safety sheet).

61.13
25.50
29.63 CABINET ONLY
FF
FRONT VIEW
SCALE 1 : 10
3
1
2
3
16
37
38
13.38
36.88
K
RIGHT SIDE VIEW
SCALE 1 : 10
6
7
X 3 PLACES
BACK VIEW
SCALE 1 : 10
6
7
X 2 PLACES
B
LEFT SIDE VIEW
SCALE 1 : 10
6
7
X 3 PLACES
A
TOP VIEW
SCALE 1 : 10
C
C
EE
DETAIL B
32
29
10
27
3130
X 2 PLACES. ATTACH
VISE TABLE TO T-SLOT
TABLE
4.81 TIGHT FLANGE TO
TRUNNION BRACKET DISTANCE
G
JJ
SECTION C-C
8
29
10
32
32
27
SAW BLADE SHOULD BE
CENTERED IN SLOT AS SHOWN.
16
17
17
12
12
34
39
21.00
28.00
25.00
29.50
4 X 0.42 THRU
1/2-13 UNC THRU
SECTION F-F
8
9
X 4 PLACES
11
X 4 PLACES. ATTACH
T-SLOT TABLE TO BASE
31
X 2 PLACES. ATTACH
VISE TABLE TO T-SLOT
TABLE
33
X 4 PLACES. ATTACH
VISES TO VISE TABLE
19
0.18
2.88
DETAIL G
SCALE 1 : 1
TIGHT FLANGE DETAIL
19
RUBBER SPACER PROVIDED
WITH MOTOR
25
25
26
3 X #25- SSDA031012
28 5 4
X 2 PLACES. ATTACH
GUARD TO MOTOR
APPROXIMATE DISTANCE BETWEEN TIGHT FLANGE FACE AND
MOTOR FLANGE FACE TO CENTER CUT-OFF WHEEL BETWEEN
VISES.
DETAIL K
SCALE 1 : 2
PILLOW BRACKETS AND
TRUNNION COMPONENTS
13
14
15
12
17
X 4 PLACES. ATTACH
PILLOW BLOCK BEARINGS
TO BASE.
18
16
22
21
20
X 4 PLACES. ATTACH
MOTOR TO TRUNNION
BRACKETS.
35
36
X 2 PLACE. ADJUSTABLE
STOPS FOR SAW PIVOTING
DETAIL A
SCALE 1 : 1
ATTACH CABINET
TO BASE
4
35
5
X 4 PLACES
X 2 PLACES. ATTACH TRUNNION
BRACKETS TO TRUNNION PIN.
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 12-WBT STAND FOR K10WBT 1
2
050-052 BASE FOR K10WBT 1
3
124-008 CABINET, HOOD FOR K10WBT 1
4
UFWZ037 3/8 USS F/W Z 6
5
SLWZ037 3/8 SPLIT L/W Z 6
6
BSCA025012 1/4-20 X 3/4 BSHCS 8
7
SLWZ025 1/4 SPLIT L/W Z 8
8
556-129 PLATE, TOP FOR K10WBT 1
9
FSCA037020 3/8-16 X 1-1/4 FSHCS 4
10 TS-10 T-SLOT TABLE FOR K10WBT 1
11 SHCA037016 3/8-16 X 1 SHCS 4
12 044-032
UCP207-20 1-1/4" PILLOW BLOCK
BEARING FOR K10WBT AND KVF-3
2
13 SHCA050024 1/2-13 X 1-1/2 SHCS 4
14 SFWZ050 1/2 SAE F/W Z 4
15 SLWZ050 1/2 SPLIT L/W Z 4
16 562-046 TRUNNION PIN FOR K10WBT 1
17 041-085
TRUNNION BRACKET FOR K10WBT (2
REQ)
2
18 SHCA037040 3/8-16 X 2-1/2 SHCS 2
19 486-063 2HP MOTOR FOR K10WBT 1
20 UFWZ031 5/16 USS F/W Z 4
21 SLWZ031 5/16 SPLIT L/W Z 4
22 HHC5031016 5/16-18 X 1 HHCS GR5 Z 4
23 292-047
TIGHT FLANGE SPINDLE COMBO FOR
K10WBT
1
24 SSDA031012 5/16-18 X 3/4 SOC SET FULL DOG 3
25 292-008
LOOSE FLANGE FOR K10B, K10WBT,
AND 2SK7
1
26 537-025 SPINDLE NUT FOR K10WBT-K10 1
27 342-107 WHEEL GUARD FOR K10WBT 1
28 HHC5037016 3/8-16 X 1 HHCS GR5 Z 2
29 556-130 VISE PLATE FOR K10WBT 1
30 73154312
T-NUT FOR T-SLOT TABLE 3/8-16
TAPPED THRU T SLOT NUT 1/2" X
7/8 X 9/32
2
31 FSCA037016 3/8-16 X 1 FSHCS 2
32 912-034 VISE 2
33 SHCA025020 1/4-20 X 1-1/4 SHCS 4
34
10 INCH ABRASIVE
WHEEL
1
35 HHC5037032 3/8-16 X 2 HHCS GR5 Z 6
36 FHN5037 3/8-16 FHN GR5 Z 2
37 381-008
HANDLE WITH GRIP FOR K26 AND
K10WBT
1
38 347-003
HANDLE GRIP FOR K12 THRU K26
SAWS
1
39 041-125
K10WBT INTERLOCK SWITCH
BRACKET
1
A A
B B
C C
D D
E E
F F
G G
H H
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
K10WBT TABLE, BASE,
AND CABINET ASSEMBLY
DO NOT SCALE DRAWING
K10WBT
SHEET 1 OF 1
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:5
WEIGHT:
REV
DWG. NO.
E
SIZE
TITLE:
NAME
DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ON
NEXT ASSY
PROPRIETARYAND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
<INSERT COMPANY NAME HERE>. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
<INSERT COMPANY NAME HERE> IS
PROHIBITED.
Note: Pictured with optional stand