Kalkomat COMBO PRIZE Manual

COMBO PRIZE/ PRIZE2
Punch and kick/ punch force measuring machine
Technical Information
Rev. 2.4, software ver. 5.315

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Index
1. Introduction .................................................................................................... 6
2. Technical Data ................................................................................................ 6
3. Assembly/Construction description ................................................................ 7
5. Installation ...................................................................................................... 9
6. Usage instructions ........................................................................................... 9
Game rules ............................................................................................................ 10
7. Maintenance check list, problem prevention and day-to-day fixes ............... 11
8. Potential problems and their resolution ........................................................ 15
10. Machine setup ............................................................................................. 21
SWITCHES ............................................................................................................... 21
FRONT DISPLAY MENU ........................................................................................ 22
MAINBOARD DISPLAY MENU - CHANGING SETTINGS ................................ 23
Mainboard display menu structure ........................................................................ 23
Menu tree .............................................................................................................. 24
COUNTERS .............................................................................................................. 27
SHORT COUNTER ............................................................................................. 27
LONG COUNTER ............................................................................................... 27
FREE CREDITS ................................................................................................... 27
BROKEN RECORDS ........................................................................................... 27
PRIZE No1WON .............................................................................................. 27
PRIZE No2WON .............................................................................................. 27
PRIZE No3WON .............................................................................................. 28
PRIZE No4WON .............................................................................................. 28
CREDITS.............................................................................................................. 28
CREDITS .................................................................................................................. 28
RECORDCREDITS .......................................................................................... 28
POINTSCREDITS ............................................................................................ 28
BONUS POINTS 1 and BONUS CREDITS 1 ..................................................... 28
BONUS POINTS 2 and BONUS CREDITS 2 ..................................................... 29
BONUS POINTS 3 and BONUS CREDITS 3 ..................................................... 29
BONUS POINTS 4 and BONUS CREDITS 4 ..................................................... 29
BONUS POINTS 5 and BONUS CREDITS 5 ..................................................... 29
BONUS POINTS 6 and BONUS CREDITS 6 ..................................................... 29

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PRIZE Nx100 ............................................................................................................ 30
Nx100CREDITS ............................................................................................... 30
Nx100BALL ..................................................................................................... 30
PRIZE Nx111 ............................................................................................................ 30
Nx111CREDITS ............................................................................................... 30
Nx111BALL ..................................................................................................... 30
LUCKY NUMBER ................................................................................................... 31
LUCKY1CREDITS .......................................................................................... 31
LUCKY1BALL ................................................................................................ 31
LUCKY2CREDITS .......................................................................................... 31
LUCKY2BALL ................................................................................................ 31
LUCKY NUMBER 1 ............................................................................................ 31
LUCKY NUMBER 2 ............................................................................................ 31
RECORD ................................................................................................................... 32
RECORDCREDITS .......................................................................................... 32
RECORDBALL ................................................................................................ 32
UNAVAILAB. RECORD..................................................................................... 32
CURRENT RECORD ........................................................................................... 32
DEFAULT RECORD ........................................................................................... 32
NUMBER .................................................................................................................. 33
NUMBER ............................................................................................................. 33
NUMBERBALL ............................................................................................... 33
PRIZE No1 ................................................................................................................ 33
No1VALUE ...................................................................................................... 33
No1QUANTITY ............................................................................................... 33
No1PRICE ........................................................................................................ 33
No1MONEY ..................................................................................................... 34
No1RANGE-HELP ........................................................................................... 34
No1MOTOR-TIME .......................................................................................... 34
PRIZE No2 ................................................................................................................ 34
No2VALUE ...................................................................................................... 34
No2QUANTITY ............................................................................................... 34
No2PRICE ........................................................................................................ 35
No2MONEY ..................................................................................................... 35

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No2RANGE-HELP ........................................................................................... 35
No2MOTOR-TIME .......................................................................................... 35
PRIZE No3 ................................................................................................................ 35
No3VALUE ...................................................................................................... 35
No3QUANTITY ............................................................................................... 35
No3PRICE ........................................................................................................ 36
No3MONEY ..................................................................................................... 36
No3RANGE-HELP ........................................................................................... 36
No3MOTOR-TIME .......................................................................................... 36
PRIZE No4 ................................................................................................................ 36
No4VALUE ...................................................................................................... 36
No4QUANTITY ............................................................................................... 37
No4PRICE ........................................................................................................ 37
No4MONEY ..................................................................................................... 37
No4RANGE-HELP ........................................................................................... 37
No4MOTOR-TIME .......................................................................................... 37
PRIZE No1..4 ............................................................................................................ 38
DRAW TYPE ....................................................................................................... 38
FACTORY SETTINGS ............................................................................................. 38
CRED.NATION.SET ........................................................................................... 38
VOICE.NATION.SET .......................................................................................... 38
SENSITIVITY ...................................................................................................... 38
TIME VOICE RELAX ......................................................................................... 38
TIME DISPL RELAX .......................................................................................... 38
BOXNETT.PERIOD ........................................................................................ 38
BOXNETSTARTUP ......................................................................................... 39
BOXNET ID ......................................................................................................... 39
BONUS CRED. MODE........................................................................................ 39
DIAGNOSTIC MODE .............................................................................................. 39
SENSOR TEST HI LO ......................................................................................... 39
DISPLAYS TEST ................................................................................................. 39
MOTORS TEST ................................................................................................... 40
GAME TEST ........................................................................................................ 40
PRIZE-2 VER. ...................................................................................................... 41
Prize arm buttons ....................................................................................................... 42

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Prize loading .............................................................................................................. 42
Prize availability ........................................................................................................ 46
11. Spare parts and equipment .......................................................................... 46
12. Standard replacement parts ......................................................................... 46
13. Step-by-step setup and maintenance instructions ....................................... 46
How to change the punching bag ............................................................................... 46
How to release the punching bag manually ............................................................... 48
How to change the fuse in the main switch ............................................................... 48

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1. Introduction
Main purpose of this Technical Information is to:
- familiarize user with machine construction,
- provide proper setup parameters, installation and power line
hookup,
- familiarize user with proper and safe usage procedures,
exploitation and conservation.
WARNING: USER MUST FOLLOW ALL
GUIDELINES INCLUDED IN THIS
DOCUMENT FOR SAFE AND LONG
LASTING MACHINE USAGE.
2. Technical Data
Model COMBO PRIZE
Dimensions
Depth [cm]/[in] 130 / 51
Width [cm]/[in] 92 / 36
Height [cm]/[in] 228 / 90
Overall Mass [kg]/[Lb] 159 / 351
Power consumption [Wh] 200
Table 1 - technical data of Combo Prize

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Model PRIZE2
Dimensions
Depth [cm]/[in] 131 / 52
Width [cm]/[in] 70 / 28
Height [cm]/[in] 222 / 87
Overall Mass [kg]/[Lb] 155 / 342
Power consumption [Wh] 200
Table 2 – technical data of Prize2 Boxer
3. Assembly/Construction description
Punch and kick force measuring machine Combo Prize is built out
of three main components:
- base,
- middle assembly,
- top assembly.
The key component is a mother board (electronic board) placed inside
boxer’s body (block schematics drawing # 1) to which mechanical
elements and user interface components are connected.
Electric /electronic part contains following:
- measuring mechanism – consists of sending and receiving
diodes that measure blade fly speed thru assembly,
- verbal information mechanism – built using potentiometer and
speaker, used to send voice messages,
- punching bag lowering mechanism – consists of ‘START’
button with backlight and electromagnets – actual lowering
mechanism,

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- kicker leg release mechanism – consists of ‘START’ button
with backlight and electromagnets – actual releasing mechanism
(COMBO PRIZE ONLY),
- visual information assembly – assembled out of diodes used for
visual representation of punch force measurement, warning
siren (informs player of breaking top record) also displays on
electronic panel (shows measurement result, credit amount, top
day record),
- coin acceptor – used to deposit coins (can be reprogrammed to
tokens or other currencies),
- bill acceptor – used to deposit bills (option),
- mother board.
4. Transport
Machine should be transported in vertical position. Machines are
shipped on a 34” x 50” wooden palette, and sides are covered with
special (~3/8”) thick 93” tall (from the bottom of the pallet) multi-layer
cardboard. The total weight of the box is approx. 370 lbs.
After the machine is taken out of the box, it should be transported in
horizontal position with the help of two wheels. Machine can, in special
cases (exp. if it does not fit in doorway), be taken apart and then
reassembled. This procedure should be done by a specialist or someone
familiar with all technical information.

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5. Installation
Machine after being taken out of the box should be placed in vertical
position and base should be leveled. To level the machine appropriate
tools should be used (exp. laser level or typical manual construction
heavy duty level). Turning several screws under the base allows level
adjustment. After plugging the machine to power outlet it should be
ready to use.
Make sure that there is enough clearance on the sides and in the front of
the machine, so the player will not hit any objects after punching the
bag. The installer of the machine is responsible for defining the safe
clearance.
6. Usage instructions
1) It is recommended to take some warm-up punches.
2) Before pressing the “START” button player must stand in front
of the Boxer.
3) If the randomized prize numbers mode is active, “RANDOM”
button blinks: press the “RANDOM” button to draw.*
4) After pressing the ”START” button player has to wait in front of
the machine for the punching bag to be released from the upper
position.
5) After the punching bag is released, player should make a fist so
the thumb would be on the outside of the pointing and the
middle finger.
6) The punch must be placed in the center of the punching bag.
7) After the punch, a score would be displayed on the front panel.
8) Follow the same instructions before the next game.

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* See details in 10. “Machine setup”, PRIZE No1..4 settings.
Randomize range is same as for each PRIZE No VALUE setting (see
Menu Tree table for reference).
Game rules
The machine allows winning prizes (PRIZE No 1 to 4) when the
following conditions are met for each prize:
1. Number of loaded prizes is set correctly (setting
NoQUANTITY);
2. Price is bigger than 0 (setting NoPRICE);
3. Money gathered towards winning (counter NoMONEY) must
be equal to setting NoPRICE;
If these conditions are not met, the player cannot win Prize No 1 to 4.

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7. Maintenance check list, problem prevention and
day-to-day fixes
Every two weeks (recommended):
- check the air pressure of the bag. It should be NO MORE than
2psi,
- check if the bag is not rotating about it’s own axis. If it is see
point d) in this section,
- check the position of the arm protectors. See point h) in this
section,
- check all of the connections on the main board,
- check the level/balance of the machine. If needed use adjusting
legs under the machine to bring the machine to level,
- check if the usage instructions are readable.
Every month:
- check mounting cover screws/nuts,
- check the lubrication of the mechanism. For the instructions see
point C in this section,
- check the display lights,
- clean the bill acceptor.
a) Coin acceptor maintenance
Coin acceptor should be cleaned periodically (every 2000 - 3000
credits). Best way to clean it is by using simple cloth slightly soaked in
distilled alcohol. Focus should be placed on cleaning the area where
coins slide thru (make sure sliding part is in open position).
b) Sound volume regulation
Volume potentiometer (see Main Board Layout, back side) used to
control volume is placed on the top right side of the electronic board.
The volume adjustment can be done by rotating the potentiometer to the
left or right.

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c) Maintenance of mechanism and regulating spring
Periodically (once a month or more often, or if the lowering speed of
punching bag is fairly low) all moving elements should be rubbed/
sprayed with WD-40 or grease.
If punching bag lowers slowly or too fast one should check if spring is
properly stretched. Spring can be adjusted with screw that is in the front/
left side after taking the masking net.
In case of forced lowering mechanism replacement one should unscrew
plastic casing, and then take off masking board (black from the bottom)
and remember about the retro cop light.
d) Manual punching bag reposition
In case the punching bag is vibrating too much (or if it is rotating around
its own axis), the top nut located on the punching bag screw should be
tightened (loosen the lower nut first) until the bag is not rotating any
more.
e) Replacement of inner punch bag bladder
To replace inner bladder of the punch bag one should untie rope, take
out old insert and replace it with a new rubber bladder. A special
attention must be given to the location of the bladder valve. The valve
must be placed in the opening of the leather cover.
f) Bulb replacement, "START" and “RANDOM” button
In case of bulb failure in the ”START” button one should take out
micro-switch from the casing (by slight turn and then pull) and then
proceed with bulb replacement [bulb spec: 12 Volt & 3 Watt].
g) Fuse replacement
Machine is equipped with two long term fuses on the main electronic
board [specs: 250V & 5 A (2 pieces) and 12V & 25A (1 piece)]. In case
of short circuit situation and/ or insufficient power supplied to the
electronic main board one should first check the fuses and if they are

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burned, proceed with replacement. Make sure fuses used to replace old
ones have the same specifications.
h) Position of the arm protector
DO NOT PLAY THE GAME WITHOUT PROPERLY
PLACED ARM PROTECTOR.
The position of the arm protector should be like on the picture below
(1 – boxer, 2 - kicker):
1 2
The following two pictures illustrate an improper setup
of the arm protectors. NEVER leave the machine in this
state. The picture on the left shows the arm protector
placed too high. The second picture shows the missing arm protector.
Both of these cases may result in serious injury to the user.

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8. Potential problems and their resolution
All the tests and repairs have to be
done by service workers authorized
by the manufacturer. Ask your
supplier for assistance.
Main board is not functioning:
1 Check all fuses (5A).
2 Check connection between transformer and the main board.
3 Make sure that connectors are well seated.
4 The main display can be checked by turning the switch # 1 to “ON”
position then turning machine off and back on.
Coin Acceptor is not functioning:
1 Check if it is not plugged up.
2 Check for dust and dirt.
3 Check strip connecting main board with the acceptor.
Mechanism is not functioning:
1 Using just power supply check if it is possible to lower punching
bag (using SOLENOID TEST on the right side of main board).
2 Check for burned fuse 25A (left side of the main board)
3 Check button functionality and if they have proper connection.
4 Check for unhooked cable from power supply spools.
5 Check strip connecting main board with the power supply
(transformer).
Sensor is not functioning:
1 Check sensors in diagnostic mode (go to menu to DIAGNOSTIC
MODE then SENSOR TEST Hi Lo. If punching bag is moving UP /

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DOWN and on the main board (depending on bag position) HI – LO
shows this would indicate that the sensor is working.
2 Check if sensor cable is firmly connected to the main board.
3 Check all wires to / from sensor.
Halogen lights are not functioning:
1 Check power supply cable connection.
2 Check power supply wire integrity.
3 Check connector plug for lose bulb.
4 Check if halogen is not burned by swapping it with a new one (12V
20W).
Button START or RANDOM is not functioning:
1 Check for main board cable connection.
2 Check switch/button cable connection.
Power supply is refusing to work:
1 Check if “car” fuse in main board (left bottom) is not burned 30A
(green).
2 Check if transformer cable is correctly hooked up to power supply
socket.
Machine is not starting:
1 Check power cable fuse 5A.
2 Check if filter is not damaged.
Bill Acceptor is not functioning:
1 Check if power supply cable is hooked up to main board (BILL).
2 Check if cable from bill acceptor is correctly hooked up.
3 Check acceptor settings. For switches 1-8 set switch no 7 at ON,
and for switches 1-4, set switches no 3 and 4 at ON.
Sound is not working:

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1 Check if it is not at low volume or mute (Volume)
2 Check if cable is correctly connected to the main board.
3 Check if cable to speaker is correctly connected.
Machine is showing 5.xxx on display and restarts
1 Turn off the machine, take out the
power cable and check if the
POWER socket on the main
board is screwed tightly.
2 Take out the fuse green holders
and tighten the metal clips.

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9. Board layouts
Motor Board layout - resistors
Figure 1 – Motor Board layout
Motor Board layout - switches
Figure 2 – Motor Board layout
Marker beside one
of numbers 1..4
indicates Prize No
of the prize arm.
Marker beside one
of numbers 1..4
indicates Prize No
of the prize arm.

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Main Board layout (back side)
Figure 3 - Main Board layout (back)
COIN – connector for coin
acceptor
BILL – connector for bill
acceptor
LED 4, LED 5 – front panel
backlight
POWER – connector for power
SENSOR – sensor connector
BUTTONS – connector for
“START” buttons
SPEAKER – connector for
speaker
VOLUME – potentiometer for
volume control
ISD4008 – speech synthesizer
SOLENOID - connector for
solenoid
LED1 – connected with sensor
LED2 – not used
S1 – service settings switch
SOLENOID TEST – for
manual solenoid test
HALOGEN – connector for
halogens
TICKET DISP. – connector for
small displays
PRINTER – not used
LCD – display showing
changing of settings
SWITCH – set of buttons
LED3 – connector for small displays

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Layout (Front)
Figure 4 – Front layout