Kalkomat Kiddie ride User manual

Rev. 1.13
, software ver.
02.05
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Kiddie ride
Manual
_______________________________________________________________

Page 2
Index
Index ..................................................................................... 2
1. Introduction .......................................................................... 4
2. Purpose and usage ................................................................ 5
3. Tec nical data ....................................................................... 7
4. Safety precautions ................................................................ 8
5. Safety .................................................................................. 10
6. Construction ....................................................................... 11
1) Mac ine construction .................................................. 11
2) Main board sc ematics ............................................... 12
3) Optional auxiliary devices ............................................ 14
a) Ticket dispenser ........................................................ 14
7. Mac ine transport .............................................................. 15
8. Assembly and installation ................................................... 16
9. Mac ine parameters configuration .................................... 17
1) Mac ine setup: ............................................................ 17
2) Service settings: ........................................................... 17
10. Inspection, day-to-day maintenance and conservation .. 20
1) Coin acceptor maintenance ......................................... 20
2) Mec anism maintenance ............................................ 20
3) Fuse c ange ................................................................. 20
4) Periodic inspection ...................................................... 21
11. Possible errors and repair met ods ................................. 22
1) If main board is not working: ...................................... 22

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2) If coin acceptor is not working: ................................... 22
3) If mec anism/motor is not working: ........................... 22
4) If “START” or “STOP” button is not working: .............. 22
5) If t e power supply is not working: ............................. 22
6) If t e mac ine does not run: ....................................... 22
7) If t e sound’s not working: .......................................... 22
8) If t e lig t is not s ining: ............................................. 23
12. Equipment and spare parts .............................................. 24

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1. Introduction
T is manual serves to:
-familiarize operator and user wit t e mac ine’s
construction,
-familiarize operator wit proper transporting conditions,
-provide proper setup parameters, installation and power
line ookup,
-familiarize operator, user and c ild guardian wit proper
and safe usage procedures, exploitation and conservation.
This manual is an integral part of the machine. Take good care of it
and keep it to hand throughout the machine's life cycle. We urge you
to read this manual and all the information it contains carefully
before using the machine.
The nameplate with the technical data, serial number and mark are
in a visible position on the back of the machine. The nameplate must
never be removed.
WARN NG! USER MUST FOLLOW ALL GU DEL NES
NCLUDED N TH S DOCUMENT FOR SAFE AND
LONG LAST NG MACH NE USAGE.
Machine’s owner, operator and lessee are obliged to make
this manual available to users and guardians, especially the
safety instructions part, in this manner, so that the users
and guardians become acquainted with its contents.

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2. Purpose and usage
Kiddie ride is an amusement mac ine designed for c ildren aged 3 to 10
years (weig ting 29 to 66 lb [13 to 30 kg]). T is is a motor-driven slow-speed
mac ine wit a c air rotating around a main axis.
THE MACHINE IS BUILT TO PROVIDE THE FOLLOWING FUNCTION:
ROTATING A CHILD IN A SAFE CHAIR AROUND THE MAIN AXIS OF
THE MACHINE FOR AMUSEMENT PURPOSES; ALL OTHER USES
ARE TO BE CONSIDERED IMPROPER. THE MANUFACTURER
DECLINES ALL LIABILITY FOR USES OTHER THAN THOSE
STATED ABOVE.
A c ild is placed on a mac ine-mounted c air, fastened wit safety belts, t e
coin as to be inserted and after pressing “START” button t e mac ine starts.
T e c air rotates around t e w eel radius clockwise or counterclockwise. T e
mac ine stops few times during a ride. After t e ride is over, t e c air stops
in a low position. T e ride as an emergency stop button (“STOP”). T e ride
can be continued wit pressing „START” again.
T e mac ine is equipped wit t e following safety guards:
-safety belts sensors,
-platform sensors,
-emergency stops („STOP” buttons).
Safety belts sensors will not allow for a ride to commence w ile t e safety
belts are not properly fastened. Unfastening t e safety belts during ride
make stop t e ride.

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Platform sensor reacts to t e presence of people in its area. Platform
intrusion makes t e ride stop.
C ild guardian as t e possibility to stop t e ride at any time by pressing one
of t e emergency stop buttons (“STOP”).
Every emergency stop is signalized by t e mac ine wit a spoken comment.
Once t e cause of t e sensors operation ad been removed, t e ride can be
continued after pressing “START” button.
Kiddie ride can be placed in s opping malls, on festivals, picnics, open air
festivals, kid parties, amusement parks and ot er like locations.
W ile c oosing location, it as to be taken into consideration t at t e
mac ine cannot be placed in a direct rainfall or snowfall. In order to protect
t e mac ine from over eating it must not be placed in direct sun and eat
(long-lasting insolation, near eaters/radiators or ot er eating appliances.

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3. Technical data
Measurements
Widt
[in]/
[cm]
55/
140
Heig t [in]/
[cm]
91/
232
Dept [in]/
[cm]
40/
101
Weig t [lb]/
[kg]
474/
2
15
Po
wer
US/EU
120V/
230
V +6,
-
10%, 50Hz
Power rating factor
>0,5
Power consumption
stand-by/working
[kW
]
0,01
5
/0,4
W
orking conditions
0°C do +40°C
Transporting and storing conditions
0°C do +5
0°C
Relative umidity
5
-
90% r. .
Safety class
I (zeroing)
Inp
ut/output appliances
Coin acceptor
Optional:
•bill acceptor
•ticket dispenser
•capsule dispenser
Table 1 – tec nical data

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4. Safety precautions
1) Only mac ine in working order can be used. After discovery of any
mec anical or electrical damage or in any case of safety guards
malfunction (safety belts sensor, platform sensor, emergency stop
buttons) t e usage of mac ine is not allowed and t e staff s ould be
notified immediately.
2) C ild can use t e mac ine only under adult guardian supervision.
3) C ild’s guardian takes full responsibility for c ild’s safety.
4) C ild’s guardian is obliged to abide by safety precautions described in
t is manual.
5) It is forbidden for anyone to be on t e platform or to climb t e
platform w ile t e ride is running.
6) People remaining close to t e mac ine area ave to keep t e save
distance from c air and ot er moving elements.
7) It is forbidden to touc moving elements of t e mac ine.
8) T e mac ine can be used by only one c ild at a time.
9) C ild using t e mac ine as to remain calm.
10) Guardian, before placing a c ild on mac ine’s c air, s ould c eck for
any unwanted objects on t e c air and if t e c air or any ot er parts
wit w ic t e c ild may come in contact are not eated.
11) It is forbidden to step on wet platform or to place c ild on wet c air.
12) It is forbidden for a c ild using t e mac ine to lean out of c air and
to touc moving parts of t e mac ine.
13) It is forbidden to climb t e mac ine, especially t e c air.
14) It is forbidden to stand on t e c air.
15) It is forbidden to stop t e mac ine’s ride wit out cause.
16) It is forbidden to take a c ild out of c air w ile t e ride is running.
17) It is forbidden to get off c air w ile t e ride is running.
18) It is forbidden to old a c ild w ile t e ride is running.

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19) It is forbidden to use t e mac ine wit out safety belts properly
fastened.
20) It is forbidden to pus , move and swing/set in motion mac ine w ile
t e ride is running.

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5. Safety
T e device can work only wit t e electrical system aving an eart
connection and an efficient system of residual current.
Voltage parameters ave to comply wit data included in Table 1 – tec nical
parameters.
Before plugging in t e mac ine, c eck if socket and extension cord ave
correctly connected eart ings.
W ile mac ine is working, no electric wires and no ot er metal elements
mig t be touc ed, as t is may result in electric s ock.
When carrying through any actions that include opening the machine, be
sure to disconnect the machine from the supply network before.
THE MANUFACTURER S NOT RESPONS BLE FOR ANY DAMAGE MADE TO
PEOPLE, AN MALS OR ANY OTHER P ECE OF PROPERTY CAUSED BY NOT
FOLLOW NG THE SAFETY RULES.

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6. Construction
1 Machine construction
T e Kiddie ride mac ine is built of two parts: base wit ousing and c air and
top ousing (lid). T e base includes platform sensor, and t e c air as safety
belts wit fastening sensor.
T e ousing is provided wit transmitting c ain mec anism w ic transmits
rotation from t e motor to t e kiddie ride c air. T e built-in mec anism
ensures t e c air’s leveling in one position.
T e top ousing protects t e mac ine against t e adverse effects of t e
weat er.
Main assembly t at ensures mac ine’s correct work is t e main board placed
inside t e kiddie ride (main board sc ematics, Drawing 1 in point 6.2), to
w ic ot er operating and signalizing parts are connected.
T e electric-electronic assembly consists of:
-power supply 100-240V AC/ 12V DC,
-main board,
-motor controller,
-platform sensor,
-safety belts fastening sensor,
-set of buttons,
-speaker,
-set of lig ting diodes,
-coin acceptor,
-optional: bill acceptor, ticket dispenser, capsule dispenser.

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2 Main board schematics
SENSOR – w eel position sensor
BUTTONS –START, STOP buttons
PER PHERY – external devices (acceptors, dispensers)
SAFETY SENS. – platform, belt
M.COUNT – money counter
MOTOR – motor controller
LED – LED lig ting
BUTTON STOP – emergency STOP
SPEAKER – speaker
OPT ONS – options
▼▲◄ ► – controller keypad
ENTER ►–enter
VOL ▼▲ – volume
POWER – power
BOXNET – Internet modem

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Drawing 1 – main board sc ematics

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3 Optional auxiliary devices
a Ticket dispenser
Switc es setting
Switc es s ould be in down position (as
s own on Picture 1).
Ticket refill
First ticket from t e batc
s ould be pus ed into t e
ole placed in t e back of
t e dispenser (see arrow on
Picture 2), t en press t e
loading button placed at
t e bottom of t e dispenser
(circle on Picture 2), at t e
same time pus ing tickets a
bit until t e mec anism
catc es t em. NOTE: in some
models tickets load automatically.
Picture 1
Picture 2

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7. Machine transport
T e automat is transported in uprig t position.
Automat’s package may be pallet, to w ic t e automat is fastened, and t e
sides may be covered wit styrofoam. T e top lid is covered wit t ick
paperboard.
After t e mac ine is taken out from t e wrapping, s e s ould be moved in
uprig t position (using attac ed w eels).

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8. Assembly and installation
Kiddie ride mac ine is supplied in two parts: base and top lid.
T e top lid as to be mounted on t e ousing:
-position t e lid,
-insert screws,
-connect t e lig ting cable to t e main board.
Next, close all mac ine door and connect t e power cord to t e socket.
T e mac ine as to be installed in its location:
-t e mac ine as to be placed on ard stable ground in a way t at its
base is properly leveled. T e level s ould be acquired using spirit
level; t e adjustment is done by tig tening screws (plates under t e
base),
-it is important t at t e middle ousing stands uprig t, as in ot er
case t e seat reel or coin acceptor mig t not work properly,
-during installation it is important to watc t e power cord so t at it
does not get pressed down,
-t e mac ine, once connected to t e power supply, is ready to work.

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9. Machine parameters configuration
1 Machine setup:
After mac ine power up, t e display s ows t e following information:
•C RCUS VER.02.02 - software version,
•VOL = 30% current volume level. T e level volume can be adjusted
by pressing ▼▲ arrows. T e volume is saved to t e main board,
•CR = available credits. T e gained credits are dependent on t e
mac ine’s settings. After t e mac ine’s power off, credits counter is
reset.
KEYPAD – use t is 4-buttons
keypad to go t roug service
settings
OPT ONS – option microswitc

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OPT ONS – microswitch
Switch 1 – Service option activation (switc ON).
Switch 2 – Free credits activation (switc ON).
Switch 3 – Deactivation of safety belt sensor (switc ON).
Switch 4 – Deactivation of platform sensor (switc ON).
2 Service settings:
Navigating through service options using KEYPAD
▼▲ - Service option c ange P=
◄►- Service option value c ange VAL=
T e display s ows:
•P= 1 – service option number
•VAL= 0 – service option current value

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Service options table:
Option Description Remarks
P1
Temporary money counter
(erasable)
Pressing ENTER►for 1 sec. to reset
t e counter
P2
Total money counter
(non-erasable)
S ows total number of basic coins
collected by t e mac ine since its
manufacture
P3
Free credits counter
(non-erasable)
Free credits activation: OPTIONS, 2 on
ON
P4
Conversion rate
MONEY - CREDITS
Determines “price” of eac credit
(game). For example, P4 VAL = 4
means, t at 1 credit costs 4 basic coins
– a basic coin is a coin usually
programmed on c annel 1.
For a basic coin of $0,25 it will be 4x
$0,25 t at is $1 (1 credit costs $1).
Default: 4
P5
Coin on c annel 1 Default: 1
P6
Coin on c annel 2 Default: 0
P7
Coin on c annel 3 Default: 0
P8
Coin on c annel 4 Default: 0
P9
Bill acceptor c annel Default: 4
P10
Number of tickets for credit Default: 1
P11
Dispensed tickets counter
(erasable)
Pressing ENTER► for 1 sec. to reset
t e counter
Table 2 – service options

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10. Inspection, day-to-day maintenance and
conservation
All maintenance s ould be done by a manufacturer-aut orized
service or a person empowered by t e manufacturer.
1 Coin acceptor maintenance
Coin acceptor s ould be cleaned periodically (every 2000 - 3000 credits). Best
way to clean it is by using simple clot slig tly soaked in distilled alco ol.
Focus s ould be placed on cleaning t e area w ere coins slide t roug (make
sure sliding part is in open position). Do not use acetone or dissolvent.
2 Mechanism maintenance
Periodically, once a mont or even more often if needed, t e moving parts
(c ain, bearing, grease fitting of rolling bearing) ave to be lubricated wit
lubricant.
3 Fuse change
T e mac ine is equipped wit a one time-delay fuse (motor security). A
blown fuse as to be exc anged for a new fuse of t e same type: 125V/8A
time delay ceramic fuse.
To c ange t e fuse unscrew
two screws (1) and t en
take off t e cover and
unscrew t e fuse (2).