Kampmann UniLine 10 Instruction manual

Cassette UniLine
Assembly and Installation Instructions
Keep these instructions in a safe place for future use!
I164 11/20 GB SAP-Nr. 1021206
Kampmann.de/installation_manuals

kampmann.co.uk/hvac/produkte/luftschleier/kassetten-uniline
Kampmann GmbH & Co. KG
Friedrich-Ebert-Str. 128 - 130
49811 Lingen (Ems)
Germany
T+49 591 7108-660
F+49 591 7108-173
E[email protected]
WKampmann.eu
Kampmann UK Ltd.
Dial House, Govett Avenue
Shepperton, Middlesex, TW17 8AG
Great Britain
T+44 (0)1932 228592
F+44 (0)1932 228949
E[email protected]
WKampmann.co.uk

About these instructions 5
Key to symbols 5
1Intended use 6
2Safety information 7
2.1 Limits of operation and use 8
3Transport and storage 9
4Scope of delivery 9
5Installation 9
5.1 Installation dimensions for Cassette UniLine 10
5.2 Installation points and LPHW connection 11
6Hydraulic connections 12
6.1 Installation of thermoelectric shut-off valve and outlet
temperature limit valve 13
6.2 Installation of remote sensor for outlet air temperature limit valve 14
7Technical data 15
8Commissioning 16
9Maintenance 17
10 Electrical wiring 18
10.1 UniLine AC, electromechanical model (*00) 19
10.2 UniLine AC, model for on-site control (*P) 21
10.3 10.3 UniLine EC, electromechanical model with internal fault
signal processing (*00) 23
10.4 UniLine EC, electromechanical model with external fault
signal processing (*T) 26
10.5 UniLine EC, KaControl version (*C1) 29
10.5.1 Intended use 29
10.5.2 Operation of the KaController 30
Table of Contents
3
Kampmann Assembly and Installation Instructions - UniLine Cassette Door Air Curtains

Kampmann Assembly and Installation Instructions - UniLine Cassette Door Air Curtains4Allgemeines |Informationen zu dieser Anleitung4
10.5.2.1 Function keys, display elements 31
10.5.2.2 Operation 32
10.6 Alarm messages 41
10.7 Troubleshooting A11 – A17 43
10.8 Cabling 45
10.8.1 General information 45
10.8.2 KaController 45
10.8.3 External room temperature sensor 46
10.8.4 Inputs for processing external contacts (e.g. on-site BMS etc.) 46
10.8.5 Internal unit temperature sensor 46
10.9 Addressing – Single-circuit controls 47
10.10 Setting the unit conguration by means of DIP switches 48
10.11 Parameter settings 50
10.12. Parameter settings 51
10.12.1 Setting absolute setpoint temperature or ± 3K 51
10.12.2 ON/OFF, Eco/Day functions 52
10.12.3 DI2 function 53
10.12.4 Function of digital outputs V1 and V2 54
10.12.5 Function of multifunctional inputs AI1, AI2 and AI3 55
10.13 Functional testing of connected assemblies 57
10.14 Parameter list for control PCB 58
10.15 KaController parameters 61
10.15.1 General 61
10.15.2 Calling up the Parameter menu 61
10.15 KaController parameter list 62

5Kampmann Assembly and Installation Instructions - UniLine Cassette Door Air Curtains General | About these instructions, Key to symbols
Carefully read these instructions in full prior to any assembly and installation
work!
Anyone involved with the installation, commissioning and use of this
product is obliged to pass these instructions on to tradespeople who are
involved at the same time or subsequently, as well as to end users or
operators.
Retain these instructions until nal decommissioning!
We reserve the right to make content or design-related changes
without prior notice!
About these instructions
Key to symbols:
Safety information
CAUTION! DANGER!
Non-compliance with this information can lead to serious personal injuries
or damage to property.
IMPORTANT NOTE
Important note! We cannot guarantee the trouble-free operation of the
unit(s) in the event of non-compliance.

6 Kampmann Assembly and Installation Instructions - UniLine Cassette Door Air CurtainsIntended use | Applications, Specialist knowledge
Kampmann UniLine door air curtains are produced in compliance with the
state of the art and recognised safety regulations. Nevertheless their use can
result in danger to people or damage to the unit or other material property
if they are not properly installed or properly used.
Applications
Only use UniLine door air curtains
indoors (for example in ofces, showrooms, department stores etc.)
Never use UniLine door air curtains
outdoors,
in humid areas, such as swimming pools or in wet rooms,
in areas where there is a risk of explosion,
in areas with a high dust content,
in areas with an aggressive atmosphere,
Protect the products from any moisture during installation. Check the
application with the manufacturer in the event of any doubt. Any use other
than the use specied above is deemed not to be correct and proper. The
operator of the unit is solely responsible for any damage arising as a result
of this. Correct and proper use is deemed to include observing the
installation instructions described in these instructions.
Specialist knowledge
The installation of this product requires specialist knowledge of heating,
cooling, ventilation and electrical engineering. This knowledge, generally
learned in vocational training in the elds mentioned in section 2, is not
described separately. Damage caused by improper installation is the
responsibility of the operator.
The installer of these units should have adequate knowledge of the
following gained from specialist vocational training:
Safety and accident prevention regulations
Guidelines and recognised technical regulations, i.e. Association of
German Electricians (VDE) regulations, DIN and EN standards.
Intended use1

7Kampmann Assembly and Installation Instructions - UniLine Cassette Door Air Curtains Safety information | Hazards, responsibility
Only allow a qualied electrician to perform installation, assembly and
maintenance work on electrical units in compliance with VDE guidelines.
Wiring should comply with the applicable VDE regulations and provisions
laid down by the regional electricity providers.
Non-compliance with the regulations and operating instructions can result
in the units malfunctioning with consequential damage and danger to
people. The units can be incorrectly wired by the wires being swapped –
danger of fatal injury! Disconnect all parts of the system from the mains
power supply and prevent them from being reconnected before starting any
connection and maintenance work!
Please read these instructions in full to ensure correct and proper installation
and the correct operation of UniLine door air curtains.
Please note the following safety-relevant information:
Disconnect all parts of the system that are being worked on. Ensure that
the system cannot be accidentally re-connected!
Wait until the fan has come to a standstill after the unit has been
switched off before commencing installation/maintenance work.
Caution! Pipes, casings and ttings can become very hot depending on
the operating mode!
Caution! Wear gloves, safety shoes and suitable protective clothing
when transporting the unit! Sharp edges cannot be ruled out despite
care during manufacture.
Use safe lifting platforms and scaffolding for installation!
Protect the products from any moisture during installation. Check the
application with the manufacturer in the event of any doubt. Any use other
than the use specied above is deemed not to be correct and proper. The
operator of the unit is solely responsible for any damage arising as a result
of this. Correct and proper use is deemed to include observing the
installation instructions described in these instructions.
Modications to the unit
Do not undertake any modications or upgrades to UniLine door air curtains
without discussing them with the manufacturer as they can impair the
safety and operation of the unit. Do not carry out any action on the unit not
described in these instructions. Ensure that all on-site systems and cabling is
suitable for connection to the intended system!
Safety information
2

8Kampmann Assembly and Installation Instructions - UniLine Cassette Door Air CurtainsLimits of operation and use
2.1 Limits of operation and use
Limits of operation
Min./max. water temperature °C 40 - 90
Min./max. air intake temperature °C 6 - 40
Min./max. air humidity % 15 - 75
Max. operating pressure bar 10
Min./max. glycol percentage % 25 - 50
We would refer to VDI-2035 Sheets 1 & 2, DIN EN 14336 and DIN EN 14868
with regard to the properties of the medium used to protect the equipment.
The following values provide further guidance.
The water used should be free of contamination, such as suspended
substances and reactive substances.
Water quality
pH value*1 8 - 9
Conductivity*1 μS/cm < 700
Oxygen content (O2) mg/l < 0.1
Hardness °dH 4 - 8.5
Sulphur ions (S) not measurable
Sodium ions (Na+) mg/l < 100
Iron ions (Fe2+, Fe3+) mg/l < 0.1
Manganese ions (Mn2+) mg/l <0.05
Ammonia ions (NH4+) mg/l < 0.1
Chlorine ions (Cl) mg/l < 100
CO2ppm < 50
Sulphate ions (SO42-) mg/l < 50
Nitrite ions (NO2-) mg/l < 50
Nitrate ions (NO3-) mg/l < 50

9Kampmann Assembly and Installation Instructions - UniLine Cassette Door Air Curtains Transport and storage, Delivery, Installation
Check immediately on receipt:
Is the delivery damaged?
Have the items ordered been delivered? Check model numbers.
Is the delivery and number of items delivered correct?
Delivery4
Please note all applicable safety and accident prevention regulations.
Attention! Risk of sharp edges! Wear gloves, safety shoes and suitable
protective clothing during transportation!
Two people are needed to carry the unit. Use suitable means of transport
to avoid any damage to your health!
Store the units in dry, dust-free and weather-proof rooms without any
temperature uctuations.
Never stack the units on top of each other to prevent damage to them!
Use the original packaging for storage.
Transport and storage3
Caution!
Ensure when suspending the unit that it is completely horizontal to ensure
proper operation!
Allow sufcient space to the side of the unit (on the left, seen from the air
intake) to t and access the valves (min. 30 cm recommended!).
Dimensions
Installation5
Cassette UniLine
Model 10 15 20 25
Dimensions A mm 1035 1535 2035 2535
Dimensions B mm 960 1460 960 1210
Dimensions C mm 994 1494 1994 2494
Dimensions D mm 1012 1512 2012 2512
Dimensions E mm 694 1194 1694 2 x 1097

10 Kampmann Assembly and Installation Instructions - UniLine Cassette Door Air CurtainsInstallation | UniLine model 10 - 25 with wall brackets
5.1 Installation dimensions of Cassette UniLine
1Fixing points
2 Outlet air rectier
3 Perforated plate with lter
4Flow 3/4"
5Return 3/4"
6Opening for connecting cable for thermoelectric shut-off valve
(accessory)
View from below
Front view
Cross-section (enlarged)
Side view
2 2
3 3
11
6
1
4
5

11 Kampmann Assembly and Installation Instructions - UniLine Cassette Door Air Curtains
D
E
D
E
D
E
D
E
Installation | UniLine model 30 with wall brackets
5.2 Fixing points and LPHW connection
1Fixing points
2 Outlet air rectier
3 Perforated panel with lter as air intake
4Flow 3/4"
5Return 3/4"
6Opening for connecting cable for thermoelectric shut-off valve
(accessory)
7Cable opening for electrical wiring
Top view
Isometric view
LPHW connection side
Isometric view
Electrical connection side
General view
Side view, LPHW connection side
Side view, electrical connection side
1
1
1
1
4
5
4
5
7
6
7
2
2
3
3

12 Kampmann Assembly and Installation Instructions - UniLine Cassette Door Air CurtainsHydraulic connections | UniLine door air curtains
Safety information
Connecting up the hydraulics requires expertise in heating engineering.
Note the following guidelines for integrating the system before starting
work on the unit or on the control:
Maximum temperature of heating medium 90 °C.
Maximum operating pressure 10 bar
Connection to the pipe network
The ow and return connections are located as standard above the casing
on the left side of the unit, as seen from the air intake. The heat exchanger
connection is 3/4". Proceed as follows:
Shut off the supply line from the heating medium.
Connect up the pipework.
Remove the protective caps from the supply and return pipes.
Seal the valve connections and connect up, securing the nut to prevent it
from shearing or twisting.
Caution! Use an appropriate tool to secure the connecting nut and
prevent it from shearing and twisting! Ensure that the connections
experience no mechanical tension when tted!
Installation of the valve actuators
Fit a thermoelectric actuator as follows if a thermoelectric shut-off valve is
tted:
Place the thermoelectric actuator on the valve and tighten the union nut
by hand.
Pull the electrical cable through the openings provided on the unit to the
electrical junction box.
Note the permissible tting position for the thermoelectric actuator as
shown on the illustration on the right.
Hydraulic Sonnections6
Permitted installation position for 2-point
actuator (thermoelectric shut-off valve).
Correct
Wrong

13 Kampmann Assembly and Installation Instructions - UniLine Cassette Door Air Curtains
6.1 Installation of the thermoelectric shut-off valve and
outlet air temperature limiting valve
1Flow with air vent
2Return with air vent
3Outlet temperature limit valve, type 100967; installation in the
ow
4Thermoelectric shut-off valve, type 100912
5Opening for remote sensor for outlet temperature limit valve
(accessory)
Hydraulic connections | UniLine door air curtains
3
2
5
1
4

14 Kampmann Assembly and Installation Instructions - UniLine Cassette Door Air CurtainsHydraulic connections | UniLine door air curtains
6.2 Installation of remote sensor for outlet air temperature limit valve
Proceed as follows when installing the remote
sensor:
Open the service hatch (1) on the left side of
the unit, as described in chapter 9
Fix the pipe clip (2) using the screws provided
Remove the rectier (3) on the left side of the
unit
Carefully route the remote sensor (4) through
the opening in the outer wall (5) and the fan
bracket (6)
Press the remote sensor (4) carefully into the
pipe clip (2)
Caution!
When tting the remote sensor, make sure that the
capillary tube does not become seriously kinked or
damaged, as the correct operation of the actuator
cannot be guaranteed in the event of damage.
2
2
1
1
1
4
4
6
5
3
An outlet air temperature limit valve is
mandatory with outlet air temperatures
of more than 40°C.

15Kampmann Assembly and Installation Instructions - UniLine Cassette Door Air Curtains Technical data | Models
Technical data7
Unit Cassette UniLine AC
Model 10 15 20 25
Length mm 1035 1535 2035 2535
Weight kg 49 68 87 115
Current consumption A1.82 2.67 3.70 4.75
Max. electrical power consumption [W] W382 565 757 940
Mains voltage V230 230 230 230
Mains frequency Hz 50 50 50 50
Unit Cassette UniLine AC
Model 10 15 20 25
Length mm 1035 1535 2035 2535
Weight kg 43 62 78 99
Current consumption A1,04 1,73 2,07 2,82
Max. electrical power consumption [W] W148 254 196 409
Mains voltage V230 230 230 230
Mains frequency Hz 50 / 60 50 / 60 50 / 60 50 / 60

16 Kampmann Assembly and Installation Instructions - UniLine Cassette Door Air CurtainsCommissioning | Checks, switching-on, permanent decommissioning
Pre-commissioning checks:
Is the unit tted to the ceiling with the appropriate xing brackets?
Electrical connection:
Is all cabling in accordance with the applicable ambient regulations?
Are all wires connected in accordance with the electrical wiring
diagrams?
Is the earth wire connected and wired throughout?
Waterside connection:
Have the ow and return pipes been laid correctly and fault-free?
Are the valves correctly tted?
Are all valves and actuators tted correctly? (Note the permitted
installation position, see diagram on page 12).
Switching-on
Switch on the mains voltage.
Start up the UniLine door air curtain using the control unit connected.
Check the fan speeds by switching the stage selector.
Check all further switching and control functions.
Permanent decommissioning
Switch off the mains voltage.
Caution!
In the event of frost: Shut off the heat exchanger.
Drain water out of the heat exchanger!
Commissioning8

17Kampmann Assembly and Installation Instructions - UniLine Cassette Door Air Curtains Maintenance | Filters, fans and heat exchanger
Maintenance9
Fans and heat exchanger
Caution!
Read the safety information in these instructions before working on the fans
and heat exchangers!
Maintain the maintenance intervals prescribed by legislation. Interim
maintenance depends on the general conditions on site. Only clean heat
exchangers guarantee their full heat output in the long term.
Maintenance interval: at least every 6 months or more regularly,
depending on dirt and dust levels.
Open the inspection hatch (1) by using a screwdriver to loosen the
screws (2) and carefully open the service hatch downwards.
Carefully clean the heat exchanger with a vacuum cleaner. Avoid
damaging the pipes and ns.
Repair work on the fan and heat exchanger can be carried out with the
service hatch open. Please refer to the safety information given in
point 2.
1
1
2
2
Filter
The heat output of the unit will be reduced with dirty lters and the fans
can be damaged by overloading. Regularly check the intake lters.
Check the intake lters at least 2 x annually and clean if necessary.
Check and clean the intake lter more regularly depending on the level
of dust in the ambient air.
Open the service hatch (1) as follows to monitor and check the service
hatch on the underside of the lter.
Loosen the xing wire (3) to remove the lter fabric (4) from the air
intake grille.
If the lter is dirty, vacuum the lter fabric or wash it out.
Replace the lter in the event of serious dirt!
After cleaning/replacement, t in the reverse order.
Caution!
Never operate the UniLine door air curtain without a lter!
1
1
4
3

18 Kampmann Assembly and Installation Instructions - UniLine Cassette Door Air CurtainsElectrical wiring | Safety Information, electrical wiring
Electrical wiring
Safety information
The electrical wiring of this product requires expert knowledge in the eld
of electrical engineering. This knowledge, generally learned in vocational
training in one of the elds stated, is not described separately here.
Only connect up units that have a circuit breaker that switches off all
poles from the mains power supply with a minimum contact gap of
3 mm!
Check and comply with the following safety information before starting
work on the controllers and door air curtains:
De-energise the system and secure against unauthorised switching-on.
Wire the units as per the wiring diagrams supplied with the units.
Carry out the electrical connection only in accordance with VDE and EN
regulations currently in force as well as the technical wiring regulations
(TBAs) issued by the regional electricity providers.
Only connect the unit to xed cables.
Errors with the wiring can lead to the unit being damaged! The
manufacturer is not liable for any damage to people and materials caused
by the wrong wiring and/or improper handling.
Electrical wiring
The terminal strip is on the right-hand side of the unit, seen from the air
intake.
Open the service hatch.
Remove the terminal box cover.
Route all electrical cables in line with the unit diagrams supplied.
Note the planned control option.
When installing a residual current operated circuit breaker (RCCB), we
recommend using a type B RCCB with delayed triggering (super-resistant,
characteristic K).
10

19Kampmann Assembly and Installation Instructions - UniLine Cassette Door Air Curtains Electrical wiring | UniLine AC, electromechanical model (*00)
10.1 UniLine AC, electromechanical model (*00)
Control options
Cabling and wiring depend on the control accessories used. The relevant
wiring diagrams are supplied with the units.
Description of switches
Connect the mains voltage to the integrated transformer on the door air
curtain.
Wire the ve voltage outputs of the transformer to the stage switch.
The speed you require (= voltage level) is switched to the fans via the
foot contact of the switch.
The heating valve (if tted) is opened and closed by a separate 230 V
contact.
Insert a jumper in the stage switch as shown on the table if using
Kampmann stage switches!
Parallel mode
You can switch a maximum of two door air curtains in parallel via a cascade
module, type 100906. Extend the groups with the use of further cascade
modules. The number of cascade modules required is therefore dependent
on the number of door air curtains operated in parallel and can be taken
from the table below.
Number of cascade modules when door air curtains are operated in
parallel (max. 10 units)
Control option Type Jumper
5-stage switch, surface-mounted 100925
Terminal 10 – terminal 12
5-stage switch, ush-mounted 100926
5-stage summer-winter switch, surface-mounted 100928
5-stage summer-winter switch, ush-mounted 100929
Number of Tandem door air curtains
Parallel wiring (ambient and warm air curtain)
12345678910
Number of cascade modules when
stage switch control is employed 0122334455

20 Kampmann Assembly and Installation Instructions - UniLine Cassette Door Air CurtainsElectrical wiring | UniLine AC, electromechanical model (*00)
Operation of single UniLine AC door air curtain
Example:
5-stage summer-winter switch
surface-mounted, type 100928
A*
3
Mains
230 V/50 Hz
Fuse by others
UniLine AC
UniLine AC
Example:
5-stage switch
ush-mounted, type 100926
Cascade module,
Type 100906
UniLine AC
Mains
230 V/50 Hz
Fuse by others
to next
cascade modul
DDC release,
door contact or similar
B*
3
B*
A*
A* 3 3
3
A*
Parallel operation of UniLine AC door air curtains
* Refer to the table below for the number of wires for the highlighted cables. The number of wires including fuses for all other cables are listed in the wiring
diagram. The gure in brackets applies when using a frost protection thermostat (only needed when using in unheated rooms).
Cable 5-stage switch,
Type 100925/100926
5-stage summer-winter switch,
type 100928/100929
A 8 8
B9 (12) 9 (12)
UniLine AC electrical installation
Number of cables including fuse