Kampmann UniLine 10 Instruction manual

UniLine
Assembly and Installation Instructions
Keep these instructions in a safe place for future use!
I258 11/20 EN SAP-Nr. 1021205
Kampmann.de/installation_manuals

kampmann.co.uk/hvac/produkte/luftschleier/uniline
Kampmann GmbH & Co. KG
Friedrich-Ebert-Str. 128 - 130
49811 Lingen (Ems)
Germany
T+49 591 7108-660
F+49 591 7108-173
E[email protected]
WKampmann.eu
Kampmann UK Ltd.
Dial House, Govett Avenue
Shepperton, Middlesex, TW17 8AG
Great Britain
T+44 (0)1932 228592
F+44 (0)1932 228949
E[email protected]
WKampmann.co.uk

About these instructions 5
Key to symbols 5
1Intended use 6
2Safety information 8
3Transport and storage 9
4Scope of delivery 9
5Installation 9
5.1 Installation of UniLine model 10 - 25 with wall brackets 10
5.2 Installation of UniLine model 30 with wall brackets 11
5.3 Installation of UniLine model 10 - 25 with ceiling brackets 12
5.4 Installation of UniLine model 30 with ceiling brackets 13
6Hydraulic connections 14
6.1 Installation of thermoelectric shut-off valve and outlet
temperature limit valve 15
6.2 Installation of remote sensor for outlet air temperature limit valve 16
6.3 Adjustment of the air outlet rectier 16
7Technical data 17
8Commissioning 18
9Maintenance 19
10 Electrical wiring 20
10.1 UniLine AC, electromechanical model (*00) 21
10.2 UniLine AC, model for on-site control (*P) 23
10.3 UniLine EC, electromechanical model with internal fault signal
processing (*00) 25
10.4 UniLine EC, electromechanical model with external fault signal
processing (*T) 28
10.5 UniLine EC, KaControl (*C1) option 31
10.5.1 Intended use 31
10.5.2 Operation of the KaController 32
Contents
3
Kampmann assembly and installation instructions – UniLine door air curtains

Kampmann assembly and installation instructions – UniLine door air curtains4Allgemeines |Informationen zu dieser Anleitung4
10.5.2.1 Function keys, display elements 33
10.5.2.2 Operation 34
10.6 Alarm messages 43
10.7 Troubleshooting A11 – A17 45
10.8 Cabling 47
10.8.1 General information 47
10.8.2 KaController 47
10.8.3 External room temperature sensor 48
10.8.4 Inputs for processing external contacts (e.g. on-site BMS etc.) 48
10.8.5 Internal unit temperature sensor 48
10.9 Addressing – Single-circuit controls 49
10.10 Adjusting unit conguration by DIP switch 50
10.11 Parameter settings 52
10.12 Parameter settings 53
10.12.1 Setting the absolute setpoint temperature or ± 3K 53
10.12.2 ON/OFF, Eco/Day functions 54
10.12.3 Function of DI2 55
10.12.4 Function of digital outputs V1 and V2 56
10.12.5 Function of multifunctional inputs AI1, AI2 and AI3 57
10.13 Functional test of the connected assemblies 59
10.14 Parameter list for control PCB 60
10.15 KaController parameters 63
10.15.1 General 63
10.15.2 Calling up the Parameter menu 63
10.15.3 KaController parameter list 64

5Kampmann assembly and installation instructions – UniLine door air curtains General | About these instructions, key to symbols
Carefully read these instructions in full prior to any assembly and installation
work!
Anyone involved with the installation, commissioning and use of this
product is obliged to pass these instructions on to tradespeople who are
involved at the same time or subsequently, as well as to end users or
operators. Retain these instructions until nal decommissioning!
We reserve the right to make content or design-related changes
without prior notice!
About these instructions
Key to symbols:
Safety information
CAUTION! DANGER!
Non-compliance with this information can lead to serious personal injuries
or damage to property.
IMPORTANT NOTE
Important note! We cannot guarantee the trouble-free operation of the
unit(s) in the event of non-compliance.

6 Kampmann assembly and installation instructions – UniLine door air curtainsIntended use | Applications, specialist knowledge
Kampmann UniLine door air curtains are produced in compliance with the
state of the art and recognised safety regulations. Nevertheless their use can
result in danger to people or damage to the unit or other material property
if they are not properly installed or properly used.
Applications
Only use use UniLine door air curtains
indoors (for example ofces, showrooms, department stores etc.)
Never use UniLine door air curtains
outdoors,
in humid areas, such as swimming pools, in wet rooms,
in areas where there is a risk of explosion,
in areas with a high dust content,
in areas with an aggressive atmosphere.
During installation, protect the products against moisture. Check the
application with the manufacturer in case of any doubt. Any use other than
the use specied above is deemed not to be correct and proper. The
operator of the unit is solely responsible for any damage arising as a result
of this. Intended use is deemed to include observing the installation
instructions described in these instructions.
Specialist knowledge
The installation of this product requires specialist knowledge of heating,
cooling, ventilation and electrical engineering. This knowledge, generally
learned in vocational training in the elds mentioned in section 2, is not
described separately. Damage caused by improper installation is the
responsibility of the operator.
The installer of these units should have adequate knowledge of the
following gained from specialist vocational training
safety and accident prevention regulations
guidelines and recognised technical regulations, i.e. Association of
German Electricians (VDE) regulations, DIN and EN standards.
Intended use1

7Kampmann assembly and installation instructions – UniLine door air curtains Limits of operation and use
Limits of operation
Min./max. water temperature °C 40 - 90
Min./max. air intake temperature °C 6 - 40
Min./max. air humidity % 15 - 75
Max. operating pressure bar 10
Min./max. glycol percentage % 25 - 50
We would refer to VDI-2035 Sheets 1 & 2, DIN EN 14336 and DIN EN 14868
with regard to the properties of the medium used to protect the equipment.
The following values provide further guidance. The water used should be
free of contamination, such as suspended substances and reactive
substances.
Water quality
pH value*1 8 - 9
Conductivity*1 μS/cm < 700
Oxygen content (O2) mg/l < 0.1
Hardness °dH 4 - 8.5
Sulphur ions (S) not measurable
Sodium ions (Na+) mg/l < 100
Iron ions (Fe2+, Fe3+) mg/l < 0.1
Manganese ions (Mn2+) mg/l <0.05
Ammonia ions (NH4+) mg/l < 0.1
Chlorine ions (Cl) mg/l < 100
CO2ppm < 50
Sulphate ions (SO42-) mg/l < 50
Nitrite ions (NO2-) mg/l < 50
Nitrate ions (NO3-) mg/l < 50
Limits of operation and use

8Kampmann assembly and installation instructions – UniLine door air curtainsSafety information | Hazards, responsibility
Only allow a qualied electrician to perform installation, assembly and
maintenance work on electrical units in compliance with VDE guidelines.
Wiring should comply with the applicable VDE regulations and provisions
laid down by the regional electricity providers.
Non-compliance with the regulations and operating instructions can result
in the units malfunctioning with consequential damage and danger to
people. There is a danger of fatal injury caused by wires being swapped due
to incorrect wiring! Disconnect all parts of the system from the mains power
supply and prevent them from being reconnected before starting any
connection and maintenance work!
Please read these instructions in full to ensure correct and proper installation
and the correct operation of UniLine door air curtains.
Please note the following safety-relevant information
Disconnect all parts of the system that are being worked. Ensure that the
system cannot be accidentally re-connected!
Before commencing installation/maintenance work, wait until the fan has
come to a standstill once the unit has been switched off.
Caution! Pipes, casings and ttings can become very hot depending on
the operating mode!
Caution! Wear gloves, safety shoes and suitable protective clothing
when transporting the unit! Sharp edges cannot be ruled out despite
care during manufacture.
Use safe lifting platforms and scaffolding for installation!
Protect the products from any moisture during installation. Check the
application with the manufacturer in case of any doubt. Any use other than
the use specied above is deemed not to be correct and proper. The
operator of the unit is solely responsible for any damage arising as a result
of this. Intended use is deemed to include observing the installation
instructions described in these instructions.
Modications to the unit
Do not undertake any modications or upgrades to the UniLine door air
curtains without discussing them with the manufacturer as they can impair
the safety and operation of the unit. Do not carry out any measures on the
unit not described in this manual. Ensure that all on-site systems and cabling
are suitable for connection to the intended system!
Safety information2

9Kampmann assembly and installation instructions – UniLine door air curtains Transport and storage, delivery, installation
Check immediately on receipt:
Is the delivery damaged?
Have the items ordered been delivered? Check model numbers.
Is the delivery and number of items delivered correct?
Scope of delivery4
Please note all applicable safety and accident prevention regulations.
Caution! Risk of sharp edges! Wear gloves, safety shoes and suitable
protective clothing during transportation!
Two people are needed to carry the unit. Use suitable means of transport
in order to avoid any damage to your health!
Store the units in dry, dust-free and weather-proof rooms without any
temperature uctuations.
Never stack the units on top of each other to avoid damaging them!
Use the original packaging for storage.
Transport and storage3
Caution!
Ensure when suspending the unit that it is completely horizontal to ensure
proper operation!
Allow sufcient space above the unit (min. 30 cm recommended!) to t and
access the valves.
Dimensions of suspension points
Installation
5
Unit UniLine
Model 10 15 20 25 30
Dimension A (mm) 1000 1500 2000 2500 3000
Dimension B (mm) 960 1460 960 1210 1460
Dimension C (mm) 480 980 1480 1980 1240

10 Kampmann assembly and installation instructions – UniLine door air curtainsInstallation | UniLine model 10 - 25 with wall brackets
5.1. Installation UniLine model 10 - 25 with wall brackets
1Fixing points for brackets
2 Outlet air rectier
3 Perforated panel with lter – air intake and service hatch
4Hydraulic and electrical connections
5Wall brackets
Front view
Plan view
General view
Cross-section
Wall bracket,
plan view
5 5
4
3 3
1 1
1 1
4
Conn. 3/4”
5
5
4
2
2
3
3

11 Kampmann assembly and installation instructions – UniLine door air curtains Installation | UniLine model 30 with wall brackets
5.2. Installation UniLine model 30 with wall brackets
1Fixing points for brackets
2 Outlet air rectier
3 Perforated panel with lter – air intake and service hatch
4Hydraulic and electrical connections
5Wall brackets
Front view
Plan view
General view
Cross-section
Wall bracket,
plan view
5 5 5
4
3 3
1 1 1
1 1 1
4
4
Conn. 3/4”
5
5
5
2
2
3
3

12 Kampmann assembly and installation instructions – UniLine door air curtainsInstallation | UniLine model 10 - 25 with ceiling brackets
5.3. Installation UniLine model 10 - 25 with ceiling brackets
1Fixing points for brackets
2 Outlet air rectier
3 Perforated panel with lter – air intake and service hatch
4Hydraulic and electrical connections
6Ceiling brackets
Front view
Plan view
General view
Cross-section
Ceiling bracket,
plan view
6 6
4
3 3
1 1
1 1
4
Conn. 3/4”
6
6
4
2
2
3
3

13Kampmann assembly and installation instructions – UniLine door air curtains Installation | UniLine model 30 with ceiling brackets
5.4. Installation UniLine model 30 with ceiling brackets
1Fixing points for brackets
2 Outlet air rectier
3 Perforated panel with lter – air intake and service hatch
4Hydraulic and electrical connections
6Ceiling brackets
Front view
Plan view
General view
Cross-section
Ceiling bracket,
plan view
5 5 5
4
3 3
1 1 1
1 1 1
4
4
Conn. 3/4”
6
6
6
2
2
3
3

14 Kampmann assembly and installation instructions – UniLine door air curtainsHydraulic connection | UniLine door air curtains
Safety information
Connecting up the hydraulics requires expertise in heating engineering.
Note the following guidelines for integrating the system before starting
work on the unit or on the control:
Maximum temperature of heating medium 90°C.
Maximum operating pressure 10 bar.
Connection to the pipe network
The ow and return connections are located as standard above the casing
on the left side of the unit, as seen from the air intake. The heat exchanger
connection is 3/4".
Proceed as follows:
Drain the supply line of the heating medium.
Connect up the pipework.
Remove the protective caps from the supply and return pipes.
Seal the valve connections and connect, securing the nut to prevent it
from shearing or twisting.
Caution! Use an appropriate tool to secure the connecting nut and
prevent it from shearing and twisting! Ensure that the
connections experience no mechanical tension when tted!
Installing the valve actuators
Fit a thermoelectric actuator as follows if a thermoelectric shut-off valve is
tted:
Place the thermoelectric actuator on the valve and tighten the union nut
by hand.
Pull the electrical cable through the openings provided on the unit to the
electrical junction box.
Note the permissible tting position for the thermoelectric actuator as
shown on the illustration on the left.
Hydraulic connections6
Correct tting position for 2-point actuator
(thermoelectric shut-off valve).
Permitted
Not
permitted!

15 Kampmann assembly and installation instructions – UniLine door air curtains
6.1 Installation of thermoelectric shut-off valve and
outlet temperature limit valve
1Flow
2Return
3Outlet temperature limit valve, type 100967;
Installation in the ow
4Thermoelectric shut-off valve, type 100912
5Opening for remote sensor for outlet temperature limit valve
(accessory)
6Opening for connecting cable for thermoelectric shut-off valve
(accessory)
7Opening for electrical connection
Hydraulic connection | UniLine door air curtains
4
3
5
761
2

16 Kampmann assembly and installation instructions – UniLine door air curtainsHydraulic connection | UniLine door air curtains
6.2 Installation of remote sensor for outlet air temperature limit valve
6.3 Adjusting the air outlet rectier
1Remote sensor for outlet temperature limit valve (accessory),
tting the pipe clips 3with screws provided
2Service hatch (open)
To adjust the air outlet rectier, tighten the screws of the air
outlet rectier or loosen them, depending on the discharge
direction required.
2
1
2
3
3

17Kampmann assembly and installation instructions – UniLine door air curtains Technical data | Models
Technical data7
Unit UniLine AC
Model 10 15 20 25 30
Length mm 1000 1500 2000 2500 3000
Weight kg 52 72 94 122 145
Current consumption A1.82 2.67 3.70 4.75 7.81
Max. electrical power consumption W382 565 757 940 1604
Mains voltage V230 230 230 230 230
Mains frequency Hz 50 50 50 50 50
Unit UniLine EC
Model 10 15 20 25 30
Length mm 1000 1500 2000 2500 3000
Weight kg 39 56 70 88 104
Current consumption A1.04 1.73 2.07 2.82 3.46
Max. electrical power consumption W148 254 196 409 508
Mains voltage V230 230 230 230 230
Mains frequency Hz 50 / 60 50 / 60 50 / 60 50 / 60 50 / 60

18 Kampmann assembly and installation instructions – UniLine door air curtainsCommissioning | Checks, switching-on, permanent decommissioning
Pre-commissioning checks
Is the unit tted to the wall/ceiling with the appropriate xing brackets?
Electrical connection:
Is all cabling in accordance with the ambient conditions and
applicable regulations?
Are all wires connected in accordance with the electric wiring
diagrams?
Is the earth wire connected and wired throughout?
Waterside connection:
Is the ow and return pipework properly tted and fault-free?
Are the valves correctly tted?
Are all valves and actuators tted correctly? (Note the permitted
installation position, see diagram on page 14).
Switching-on
Switch on the mains voltage.
Start up the UniLine door air curtain using the control unit connected.
Check the fan speeds by switching the stage selector.
Check all further switching and control functions.
Permanent decommissioning
Switch off the mains voltage.
Caution!
In the event of frost: Shut off the heat exchanger.
Drain water out of the heat exchanger!
Commissioning8

19Kampmann assembly and installation instructions – UniLine door air curtains Maintenance | Filters, fans and heat exchanger
Filters
The heat output of the unit will be reduced with dirty lters and the fans
can be damaged by overloading. Regularly check the intake lters.
Check the intake lters at least 2 x annually and clean if necessary.
Check and clean the intake lters more regularly depending on the level
of dust in the ambient air.
Use a screwdriver to open the lock on the intake grille and remove the
air intake grille to check and clean the lters.
Loosen the xing wire to remove the lter eece from the air intake
grille.
If the lter is dirty, vacuum the lter fabric or wash it out.
Replace the lter in the event of serious dirt!
After cleaning/replacement, t in the reverse order.
Caution!
Never operate the UniLine door air curtain without a lter!
Fans and heat exchanger
Caution!
Read the safety information in these instructions before working on the fans
and heat exchangers!
Maintain the maintenance intervals prescribed by legislation. Periodic
maintenance depends on the general conditions of operation.
Only clean heat exchangers guarantee their full heat output in the long
term.
Maintenance interval: at least 1/2 yearly or more often, depending on
the exposure to dust.
Open the service hatch by loosening the screws and carefully unhinging
the service hatch downwards.
Use a vacuum cleaner to carefully vacuum the heat exchanger. Avoid
damage to the pipes and ns.
Repair work on the fan and heat exchanger can be carried out with the
service hatch open. Refer to the safety information described under
section 2.
Maintenance9

20 Kampmann assembly and installation instructions – UniLine door air curtainsElectrical wiring | Safety information, electrical wiring
Electrical wiring
Safety information
The wiring of this product requires expert knowledge of electrical
engineering. This knowledge, generally learned in vocational training in one
of the elds stated, is not described separately here.
Only connect up units that have a circuit breaker that switches off all
poles from the mains power supply with a minimum contact gap of
3 mm!
The following safety information should be checked and observed before
starting any work on the controllers and units:
Disconnect the system and ensure that it cannot be accidentally
reconnected.
Wire the unit in accordance with the wiring diagrams supplied with the
units.
Carry out the electrical connection only in accordance with the VDE and
EN regulations currently in force as well as the technical wiring
regulations (TBAs) issued by the regional electricity providers.
Only connect the unit to xed cables.
Errors with the wiring can lead to the unit being damaged! The
manufacturer is not liable for any damage to people and materials caused
by the wrong wiring and/or improper handling.
Electrical wiring
The terminal strip is located on the left side of the unit, seen from the air
intake, behind the removable air outlet grille.
Remove the air intake grille.
Remove the terminal box cover.
Connect all electrical cables in accordance with the wiring diagrams
supplied. Note the intended control option.
When installing a residual current operated circuit breaker (RCCB), we
recommend using a type B RCCB with delayed triggering (super-resistant,
characteristic K).
10