Kangaroo Aussie II K8605 User manual

SEW IN COMFORT. SEW LONGER.™
ASSEMBLY INSTRUCTIONS
Aussie II
ITEM NO.: K8605 Teak
K8611 Ash White

1. Read the instructions carefully before beginning the assembly process to ensure proper assembly
of this product. Please open and inspect the contents of box(es) to see that all parts and hardware
are included.
2. Tools Required
180°
Screw cam bolts flush as
illustrated.
Press cam into hole until flush with
surface. The arrow direction must
be in the direction of the hole.
Insert bolt through pre-drilled
hole in edge of panel.
Turn clockwise to lock cam with bolt.
General Assembly Guidelines
3. Understanding How the Cam Fastener Works
Tip: place a small bit of WD-40 or similar
lubricant into the pre-installed cam bolt
holes to help the cam bolts screw in better.
4. Glue provided is to secure wood dowels in place and is optional. If glue is used during assembly,
locate the appropriate hole for the dowel, place a small amount of glue in the hole and insert the
dowel. Wipe away excess glue immediately. It is not necessary to glue the other end of the dowel
when attaching to other parts.
Use and Care Your cabinet normally requires a minimum amount of maintenance; however, the
following points are worth noting:
Cleaning – To remove marks and enhance the surface, wipe with a gentle all-purpose cleanser. DO NOT
use ammonia-based, harsh chemicals or abrasive cleaning agents. Wipe dry immediately.
Electrical and Hydraulic Lifts – Require annual lubrication with WD-40 or similar lubricant.
Phillips Screwdriver Hammer Electric Screwdriver

Parts List: Panels
A
B
C
D
G
A1
A5
A4
Y1 Y2
F
V1
X
Z
V2
O
L1
L1
K1
L2
L2
K2
L1
K1
L
L
K
*Instructions for assembling the Caddy begin on Page 23 of this manual.
Aussie II 3 Assembly Instructions
L1
ITEM DESCRIPTION
A1
D
X
Z
A4
F
V1
V2
Y1
Y2
O
O1
Hardware & Caddy Panels*
Quilt Extension Panel
Back Panel
Left Side Panel
Right Side Panel
Platform
Fixed Shelf
Left Door Panel
Right Door Panel
Left Partition Panel
Right Partition Panel
Insert Holder
Gate Leg
QTY PACK.
1
1
1
1
1
1
1
1
1
1
1
1
11 of 5
2 of 5
2 of 5
2 of 5
2 of 5
3 of 5
3 of 5
3 of 5
3 of 5
3 of 5
3 of 5
3 of 5
3 of 5
ITEM DESCRIPTION
L1
L2
K
K1
K2
A5
A
B
C
G
Door Bin Front
Door Bin Side
Door Bin Bottom
Large Bin Front
Large Bin Side
Large Bin Bottom
Platform Cover
Top Panel
Right Leaf
Left Leaf
Bottom Panel
Lift and Rails
QTY PACK.
4
2
1
2
1
1
1
1
1
1
1
23 of 5
3 of 5
3 of 5
3 of 5
3 of 5
3 of 5
4 of 5
4 of 5
4 of 5
4 of 5
4 of 5
5 of 5
L
O1

Parts List
6x35 Cam Bolt x28
3.5x14 Screw x44 3x14 Screw x30 3x20 Screw x4
Allen Wrench x1 Handle x2 Door Plate x2 14mm Wrench x1
Door Hook x2
Cam Lock
6x25 Cam Bolt x42
5⁄8“ Cam Cover x70
Alignment Pin x1
Flap Hinge x3
Caster x3 Locking Plate Caster x5
Butt Hinge x2 Flush Hinge x6
Lock x1 Magnet x1
Lock Plate x1 Catch Plate x1Key x2
8x16 Fix Bolt x20 4x20 Fix Bolt x4
Pre-installed parts
s5
b2
s2
s4
h
d3
r3
h1
h2
L
m
t1
t2
Panel ConnectorCaster Bracket
8x30 Dowel Pin x30
d1
c1
c3
h3
b1
s1
a
d
c2
c5
TIP: Keep all the parts in their individually labeled bags. This will make finding parts easier as you assemble your cabinet.
The hardware counts below DO NOT include hardware for the Caddy. If you would like to begin by building the Caddy, please
turn to Page 23 of this manual.
Aussie II 4 Assembly Instructions
Lift Rail
(Left) x1
Lift x1
Lift Rail
(Right) x1
Snag Free Hinge
h4

Part 1: Main Cabinet
Aussie II 5 Assembly Instructions
We can’t wait to get your brand new Aussie II Sewing Cabinet up and running! Please contact our Customer Service Team at
1-800-533-7347, ext. 1 during normal business hours with any assembly related questions.
Begin by unpacking Box 1. You will find all of the hardware necessary for this assembly project, along with panels for the
construction of the Caddy. Unpack the hardware at this time and set Caddy panels aside. If you prefer to begin by building
the Caddy, please turn to Page 23 of this manual.
Refer to the packing chart on Page 3 for panel locations.

6x35 Cam Bolt x13
c1
Install 2 Dowel Pins into Panel O
Install 13 Cam Bolts on Panel G
Attach Panel O to Panel G. Tighten
cam locks and apply cam covers.
Plate Caster x5
t2
8x16 Fix Bolt x20
b1
Attach 5 Plate Casters to the underside of Panel Gwith 20 Fix
Bolts (four bolts for each caster).
Tighten with provided Allen Wrench.
Lock the Casters and flip Panel G over for the next step
Allen Wrench x1
a
Main Cabinet Step 1: Base
8x30 Dowel Pin x2
d1
Aussie II 6 Assembly Instructions
G
G
O
O
Set assembled base aside
5⁄8“ Cam Cover x2
c2

Main Cabinet Step 2: Back and Side Panels
8x30 Dowel Pin x8
d1
6x35 Cam Bolt x4
c1
8x30 Dowel Pin x8
d1
Install 2 Cam Bolts in Panel X
Insert 4 Dowel Pins in Panel X
Install 2 Cam Bolts in Panel Z
Insert 4 Dowel Pins in Panel Z
Insert Dowel Pins into sides of Panel D
Aussie II 7 Assembly Instructions
D
Z
X

Main Cabinet Step 2: Back and Side Panels
Attach Lift Rail (right) to Panel Z with s1 Screws.
Lift Rail (Right) x1
3.5x14 Screw x3
s1
NOTE: The illustration below shows upside down assembly of Panels D, X and Z.
Assembling these panels upside down will make attaching Panel G easier.
Note that Panel D must have Cam Locks facing the back of the cabinet.
Assemble Panels Z, D and X as shown above. Tighten Cam Locks and cover with Cam Covers
5⁄8“ Cam Cover x4
c2
Aussie II 8 Assembly Instructions
Z
Z
D
X

Main Cabinet Step 2: Back and Side Panels
Attach Panel G as shown. Tighten Cam Locks and cover with Cam Covers.
Make sure Casters are locked and flip the cabinet over. You may
need a friend to help you, but it is not required.
Aussie II 9 Assembly Instructions
Z
D
X
G
5⁄8“ Cam Cover x6
c2

Main Cabinet Step 3: Center Panels
8x30 Dowel Pin x12
d1
Insert Dowel Pins into the edges of Panels Y1, Y2 and F
Aussie II 10 Assembly Instructions
Y1
F
Y2

Main Cabinet Step 3: Center Panels
Lift Rail (Left) x1
Attach Lift Rail (Left) to Panel Y2 with s1 Screws
Aussie II 11 Assembly Instructions
3.5x14 Screw x3
s1
Y2
Slide Dowel Pins on Panel F into
Panels Y1 and Y2 as shown.
Y1
Y2
F

Main Cabinet Step 3: Center Panels
5⁄8“ Cam Cover x4
c2
Lower Panels Y1 and Y2 onto Cam Bolts on Panel G. Tighten Cam
Locks and apply Cam Covers over tightened Cams.
Aussie II 12 Assembly Instructions
D
Z
X
Y1
Y2
LIFT INSTALLATION WARNING:
DO NOT remove the small wooden block from the Lift until assembly is complete. If the block is removed or falls out
before lift assembly is complete, the cables will retract, making installation difficult. If the
block falls out before complete assembly, Please call Customer Service at 1-800-533-7347,
ext. 1 for assistance, or visit www.arrowsewing.com/assembly and find the
“Alternative Airlift Attachment Steps” video.
This illustration shows the back view of the Lift. Notice the
wooden block and zip tie; the wooden block holds the piston
in place so that the cables can be easily handled and inserted
into the Lift Rails installed on your cabinet.

Main Cabinet Step 4: Lift Panel
3.5x14 Screw x4
s1
A4
Attach the Lift to Panel A4 using s1 Screws.
Guide Lift onto Lift Rails using plastic guides. Insert ends of cable into rail tabs; make sure the cable is hooked into the rail
tabs on both sides.
NOTE: See Page 14 for close-up illustrations of Lift Panel assembly.
Cut the zip tie on the wooden block, but DO NOT remove the block yet.
Lower the Lift to first lock position and remove the
wooden block. DO NOT ADJUST LIFT POSITION until the
top is installed, or you risk the Lift coming out
and cables becoming disengaged.
Aussie II 13 Assembly Instructions

Rail tabs
Lift rail
Plastic guides on Lift
Lift rail
Cable
Aussie II 14 Assembly Instructions
Main Cabinet Step 4: Lift Panel
REMINDER: Our Customer Service Team is available for any assembly related questions. Please call 1-800-533-7347, ext. 1 to speak
with an Assembly Expert.

Main Cabinet Step 5: Top and Quilt Panel
6x35 Cam Bolt x11
c1
Lock Plate x1
L
Insert Cam Bolts into Panel A.
Attach Lock Plate to Panel A using s1 Screws,
making sure that the flat face of the Lock
Plate faces toward the front edge of Panel A.
Lower Panel A onto Panels X, D, Y1, Y2 and Z. Tighten Cam Locks and apply Cam Covers.
Aussie II 15 Assembly Instructions
A
A
3.5x14 Screw x2
s1
Front Edge

Main Cabinet Step 5: Top and Quilt Panel
3.5x14 Screw x6
s1
Attach Butt Hinges on Panel O1 to Panel D
using S1 Screws as illustrated
Aussie II 16 Assembly Instructions
m
h1
t1
s5
3.5x14 Screw x6
3x14 Screw x2
s1
s2
Butt Hinge x2
h1
Magnet x1
m
Caster x1
t1
14mm Wrench x1
r3
Alignment Pin x1
s5
s1
s2
Attach Magnet Catch Plate mto Panel O1 using
s2 Screws.
Install Alignment Pin s5 and screw in.
Install Butt Hinges h1 using s1 Screws
Insert Caster t1 into Caster Bracket and tighten
with Wrench r3
O1
O1
D
t1
r3

Main Cabinet Step 5: Top and Quilt Panel
Magnet x1
m
Flap Hinge x3
h3
m
h3
s1
3.5x14 Screw x11
s1
Attach Magnet and Flap Hinges
to Panel A1 with S1 Screws as shown.
Balance Panel A1 on the gateleg,
Panel O1. Using S1 Screws,
attach Flap Hinges to Panel D
from underneath as shown.
Aussie II 17 Assembly Instructions
A1
A1
O1
3.5x14 Screw x9
s1
D

Main Cabinet Step 6: Cabinet Doors
Flush Hinge x3
h2
Door Plate x2
d3
3x14 Screw x10
s2
Door Hook x1
d
Handle x1
h
Install Flush Hinges and Door Plates with
S2 Screws. Note that the rounded part of
the Door Plates will overhang the edge of
the door. Insert Door Hook. You may need
to tap gently with a hammer to install.
Attach the Handle to the front of the
panel using Fix Bolts. Install Caster as
shown above. Set Panel V1 aside.
Caster x1
t1
Insert Cam Bolts into Panels L, L1, K and K1
Aussie II 18 Assembly Instructions
V1
K1
L1
L
K
x2
x4
x2
6x25 Cam Bolt x24
c3
4x20 Fix Bolt x2
b2
Allen Wrench x1
a
t1
r3
NOTE:
c3 Cam Bolts are
somewhat small-
er than the c1
Cam Bolts used
thus far. While
c1 Cam Bolts
will screw into
pre-installed metal
cam anchors, c3
Cam Bolts screw
directly into the
Panel.

Main Cabinet Step 6: Cabinet Doors
Insert Cam Bolts on Panels L1 and K1 into Cam
Locks on Panels L2 and K2 and tighten.
NOTE: The Cam Locks on Panels L2 and K2 will
be on the bottom of the bin.
NOTE: You will complete assembly of L1/L2
Panels twice.
Insert Cam Bolts on Panel K into Cam Locks on
assembled Panels K1 and K2 and tighten. Insert Cam Bolts on Panel L into Cam
Locks on assembled Panels L1 and L2
and tighten.
Aussie II 19 Assembly Instructions
L1
L1
x2
L1
L1
L
L2
K1
K1
K
K2
x2
K1
K1
K2
L2

Main Cabinet Step 6: Cabinet Doors
Door Hook x1
d
6x25 Cam Bolt x18
c3
Flush Hinge x3
h2
3x14 Screw x6
s2
Lock x1
Key x2
L
Handle x1
h
t1
Caster x1
r3
14mm Wrench x1
Aussie II 20 Assembly Instructions
V2
4x20 Fix Bolt x2
b2
3x20 Screw x4
s4
3. As shown in the bottom corner of the
illustration:
- Insert Door Hook. You may need to
tap gently with a hammer to install.
- Attach Handle to outside of Panel V2
and secure with Fix Bolts.
- Attach Lock with S4 Screws Add trim
ring to lock on the outside of Panel V2.
You will need to press firmly to attach
the trim ring to the outside of the lock.
1. As shown in the left corner
of the illustration, screw Caster
into caster bracket and tighten
with included 14mm Wrench.
2. Insert c3 Cam Bolts as shown.
4. As shown along the upper right edge of
the illustration: Attach Flush Hinges with
S2 Screws.