Kangaroo Aussie II Series User manual

SEW IN COMFORT. SEW LONGER.™
ASSEMBLY INSTRUCTIONS
Aussie II
ITEM NO.: K8605 Teak
K8611 White

Aussie II Assembly Instructions
2
Read the instructions carefully before starting. Please open and inspect the contents of boxes to
see that all parts are included. You will need a Phillips head and a flat head screwdriver. A power
screwdriver or cordless drill is preferable. Ensure that the Phillips head fits neatly and fully engages
the screw to avoid damage to the screws. Make sure that you tighten all screws securely and tap
wooden dowels all the way in.
Use and Care
Your cabinet normally requires a minimum amount of maintenance; however, the following points are
worth noting:
Cleaning – To remove marks and enhance the surface, wipe with general purpose cleaner.
Caution – Do not use ammonia-based cleaning agents. Do not use harsh chemicals or abrasive
cleansers. The surface can be wiped with a damp cloth but should be dried quickly.
Electrical and Hydraulic Lifts – Require annual lubrication.
180°
Screw cam bolts flush as
illustrated.
Press cam Into hole until flush with
surface. The arrow direction must
be in the direction of the hole!
Insert bolt through pre-drilled
hole in edge of panel.
Understanding How the Cam Fastener Works
Turn clockwise to lock cam with bolt.

Aussie II Assembly Instructions
3
Parts List
ITEM DESCRIPTION QT Y. PACK.
ATop Panel 1 1 of 4
A5 Platform Cover 1 1 of 4
BRight Leaf 1 1 of 4
CLeft Leaf 1 1 of 4
GBottom Panel 1 1 of 4
A1 Quilt Extension Panel 1 2 of 4
DBack Panel 1 2 of 4
XLeft Side Panel 1 2 of 4
ZRight Side Panel 1 2 of 4
A4 Platform 1 3 of 4
FFixed Shelf 1 3 of 4
V1 Left Door Panel 1 3 of 4
ITEM DESCRIPTION QT Y. PACK.
V2 Right Door Panel 1 3 of 4
Y1 Left Partition Panel 1 3 of 4
Y2 Right Partition Panel 1 3 of 4
OInsert Holder 1 3 of 4
01 Gate Leg 1 3 of 4
LDoor Bin Front 2 3 of 4
L1 Door Bin Side 4 3 of 4
L2 Door Bin Bottom 2 3 of 4
KLarge Bin Front 1 3 of 4
K1 Large Bin Side 2 3 of 4
K2 Large Bin Bottom 1 3 of 4
Lift & Rails 1 4 of 4
PARTS FOR AUSSIE CADDY LISTED ON PAGE 16 OF THIS MANUAL.
K1
K1
K2
K
V2
Z
A
C
B
A5
A1
O1
D
A4
O
G
X
V1
F
Y1
Y2
L1
L1
L1
L1
L
L
L2
L2

Aussie II Assembly Instructions
4
Parts List
6x35 Cam Bolt x28
3.5x14 Screw x44 3x14 Screw x31 3x20 Screw x4
Wrench x1 Handle x2 Door Plate x2 14mm Spanner x1
Door Hook x2 Cam
6x25 Cam Bolt x42
5⁄8“ Cam Cover x70
Alignment Pin x1
Flap Hinge x3
Caster x3 Locking Plate Caster x5
Butt Hinge x2 Flush Hinge x6
Lock x1 Magnet x1
Lock plate x1 Catch plate x1Key x2
8x16 Fix Bolt x20 4x20 Fix Bolt x4
Pre-installed parts
ITEM DESCRIPTION QT Y.
c1 6x35 Cam Bolt 28
c3 6x25 Cam Bolt 42
c2 5⁄8“ Cam Cover 70
d1 8x30 Dowel Pin 30
t2 Locking Plate Caster 5
aWrench 1
r3 14mm Spanner 1
s1 3.5x14 Screw 44
s2 3x14 Screw 31
s4 3x20 Screw 4
s5 Alignment Pin 1
ITEM DESCRIPTION QT Y.
hHandle 2
dDoor Hook 2
h1 Butt hinge 2
h2 Flush Hinge 6
h3 Flap Hinge 3
b1 8x16 Fix Bolt 20
b2 4x20 Fix Bolt 4
mMagnet, Catch Plate 1
LLock, Lock Plate, Keyx2 1
t1 Caster 3
d3 Door Plate 2
s5
b2
s2
s4
h
d3
r3
h1
h2
L
m
t1
t2
Panel ConnectorCaster Bracket
8x30 Dowel Pin x30
d1
c1
c3
h3
b1
s1
a
d
c2
c5

3x20 Screw x4
Lock x1
Key x2
s4
L
6x25 Cam Bolt x18
c3
Flush Hinge x3
h2
3x14 Screw x6
s2
4x20 Fix Bolt x2
b2
Handle x1
h
Door Hook x1
Aussie II 5Assembly Instructions
8x30 Dowel Pin x16
Lock Plate x1
d1
r3
L
t1
Step 1. Preparation Panels A, D, V2, Y1 and Y2.
1. Insert cam bolts c1 into panel A.
2. Fix lock plate using screws s1 to panel Aas illustrated below. Orient the flat face of the lock plate L towards front edge
of the panel A.
3. Insert dowel pins d1 into panels D,Y1 and Y2.
4. Insert door hook dinto panel V2 as illustrated below (it has to be hammered).
5. Insert cams bolts c3 into panel V2 as illustrated below.
6. Fix flush hinge h2 with screws s2 to panel V2 as illustrated below.
7. Fix lock mechanism L into corner of V2. Add trim ring to lock on outside of V2. Attach handle hto outside of V2 and
secure with bolts b2.
8. Screw caster t1 into caster brackets on V2 and tighten with spanner r3.
9. Attach handle h to outside of V2 and secure with bolts b2.
14mm Spanner x1
Caster x1
6x35 Cam Bolt x11
c1
c1
s1
Y2
A
D
Y1
V2
L
t1
r3
L
L
s4
h2
s2
d
d
b2
h
c3
d1

6x25 Cam Bolt x24
4x20 Fix Bolt x2
b2
Alignment Pin x1
s5
Flap Hinge x3
Butt Hinge x2
Magnet x1
Catch Plate x1
m
Aussie II 6Assembly Instructions
3.5x14 Screw x17
Step 2. Preparation Panels A1, O1, X, Z, V1, F, O, L, L1, K, K1.
1. Insert cam bolts c1 into panels X and Z.
2. Insert cam bolts c3 into panels K, K1,L and L1.
3. Insert dowel pins d1 into edges of panels X,Z, Fand O.
4. Locate pilot holes on panel A1 and install magnet musing screws s1. Along top edge of panel A1, install flap hinge h3
with screws s1 as illustrated below.
5. Attach magnet catch plate mto panel O1 using s2 screws.
6. Install alignment pin s5 into edge of panel O1 and screw. Locate the pilot holes on panel 01 and install butt hinges h1
using screws s1.
7. Insert caster t1 into caster bracket on panel O1 and tighten with spanner r3.
8. On panel V1, attach three flush hinges h2 to back edge and door plates d3 to front edge with screws s2.
9. Insert door hook dto panel V1.
10. On front side of V1 attach handle hand secure with fix bolts b2.
11.Locate the pilot holes in panel O1 and install but hinges h1 using s1 screws.
14mm Spanner x1
Caster x2
6x35 Cam Bolt x4
Door Plate x2
Flush Hinge x3
3x14 Screw x12
Handle x1
8x30 Dowel Pin x14
x2
x2
x4
c1
b2
h
h2
s2
Z
A1
X
t1
r3
c3
K
V1
d3
h2
d1
d1
r3
t1
c1
s1
s2
h
K1
L1
L
s5
h3
s2
s2
s1
d3
s1
s1
m
O1
O
F
h1
m
Door Hook x1
d
d
c3
h3
h1

Aussie II 7Assembly Instructions
3.5x14 Screw x3
Step 3. Fix Lifter Rail (right) to panel Zusing screws s1 following predrilled holes as shown on the illustration below.
Step 4. Fix Lifter Rail (Left) to panel Y2 using screws s1 following predrilled holes as shown on the illustration below.
Lifter Rail (Right) x1
Lifter Rail (Left) x1
3.5x14 Screw x3
Rail faces front of panel.
Detail beside shows the holes
on back as it attaches to panel.
s1
s1
s1
s1
Y1
Z

t2
b1
Aussie II 8Assembly Instructions
Step 5. Panels D, X, Z assembly.
Insert cam bolts c1 on panels Xand Zinto cams on panel Dand tighten in a clockwise direction as illustrated below.
Please note the orientation of panel Dwith the cams facing backwards. This is the correct orientation.
Apply cam covers c2 over tightened cams.
Panel D has the cams facing
outside to the back of the
cabinet and will be covered
with stickers provided.
Important Note:
We recommend doing this step
with panels upside down so
panels are in correct position for
Step 8 on page 9.
180°
5⁄8“ Cam Cover x4
Step 6. Panel G assembly.
1. Install locking plate casters t2 using bolts b1 with awrench. Turn panel over and lock casters for step 2. Flip panel G
over to top side.
2. On top side view, install c1 cam bolts as illustrated below.
Locking Plate
Caster x5
8x16 Fix Bolt x20
6x35 Cam Bolt x13
Wrench x1
Z
D
X
c2
c5
t2
b1
c1
a
a
G
G

180°
Aussie II 9Assembly Instructions
Step 8. Panel G assembly.
Insert cam bolts c1 on panel G into cams on panels X, Z and D and tighten in a clockwise direction as illustrated below.
Step 7. Panel G assembly.
Insert cam bolts c1 on panel Ginto cams on panel Oand tighten in a clockwise direction as illustrated below. Apply cam
covers c2 over tightened cams.
180°
5⁄8“ Cam Cover x4
180°
c2
D
X
Z
G
O
G
c5
c5

Aussie II 10 Assembly Instructions
Step 9. Flip cabinet over (right side up). We recommend that two people do this step.
Step 10. Panel F assembly.
Insert Dowel Pin d1 on panel Finto cams on panels Y1 and Y2.
F
Y2
Y1

Aussie II 11 Assembly Instructions
Step 12. Lifter Panel assembly.
Fix lifter to panel A4 using screws s1 following predrilled holes as shown on the illustration below.
Note: Remove cable ties (do not remove wooden block).3.5x14 Screw x4
s1
Lifter x1
Step 11. Panels Y1, Y2 and F assembly.
1. Lower Unit Y1-F-Y2 over cam bolts c1 on panel G tighten in a clockwise direction as illustrated below.
2. Apply cam covers c2 over tightened cams.
5⁄8“ Cam Cover x4
A4
s1
F
G
c2
Y2
Y1

Aussie II 12 Assembly Instructions
5⁄8“ Cam Cover x4
180°
Step 14. Panel A assembly.
1. Insert cam bolts c1 on panel A into cams on panels X, D,Y1,Y2 and Z and tighten in a clockwise direction as illustrated.
Apply cam covers c2 over tightened cams.
Step 13. Mounting the Lifter Assembly.
1. Position lifter onto side rails using plastic guides; make sure the cable is hooked into the rail tabs on both sides then
lower the lift. See illustration below.
2. When lifter is pushed to first lock position remove a small wooden block that will be released from lifter.
Plastic guides Cable
Lifter rail
Lifter rail
Rail tabs
c2
c5
Z
X
D
A4
Z

Aussie II 13 Assembly Instructions
Step 15. Panels L1, L2, K1 and K2 assembly.
1. Insert cam bolts c3 on panel L1 and K1 into cams on panels L2 and K2 and tighten in a clockwise direction as
illustrated below. The cams on K2 and L2 should face down, not to the inside of the bin.
2. Apply cam covers c2 over tightened cams.
5⁄8“ Cam Cover x4
Step 16. Panels K and L assembly.
1. Insert cam bolts c3 on panel Kinto cams on panels K1 and K2 and tighten in a clockwise direction as illustrated below.
2. Insert cam bolts c3 on panel L into cams on panels L1 and L2 and tighten in a clockwise direction as illustrated below.
3. Apply cam covers c2 over tightened cams.
180°
x2
5⁄8“ Cam Cover x12
c2
L2
L
L1
L1
L1
L1
L2
K1
K1
K2
K2
K
K1
K1
c5
c5
c2

Aussie II 14 Assembly Instructions
Step 18. Panels V1 and V2 assembly.
1. Add door V1 to side panel X attaching flush hinges h2 using screws s2.
2. Add door V2 to side panel Z attaching flush hinges h2 using screws s2. It is helpful to have two people hold the door,
but it is not required.
3x14 Screw x12
s2
Step 17. Panels V2, K and L assembly.
1. Insert cam bolts c3 on panel V2 into cams found on L1 and L2 assembled in Step 15 and K1 and K2 assembled in Step 16.
2. Tighten cams in clockwise direction attaching bins to Door V2.
Apply cam covers c2 over tightened cams.
5⁄8“ Cam Cover x18
180°
V1
X
s2
h2
V2
Z
c2
V2
c5
L
L
K

Aussie II 15 Assembly Instructions
Step 20. Panel A1 assembly.
1. Have a second person hold the A1 Quilt panel balanced on the gate leg panel O1.
2. Using screws s1 attach the flap hinges h3 to panels D and A1 from underneath panel A1.
Step 19. Panel 01 assembly.
Fix panel O1 butt hinges h1 onto panel Dusing screws s1 as illustrated below.
s1
D
D
O1
O1
A1
3.5x14 Screw x9
3.5x14 Screw x6
s1
s1
s1
h1
h3

Aussie II Assembly Instructions
16
CADDY Parts List
ITEM DESCRIPTION QT Y. PACK.
ATop Panel 1 4 of 4
A1 Top Panel Leaf 1 4 of 4
GBottom Panel 1 4 of 4
DBack Panel 1 4 of 4
XLeft Side Panel 1 4 of 4
ZRight Side Panel 1 4 of 4
LDrawer Front 2 4 of 4
L1 Drawer Side- Left 2 4 of 4
L2 Drawer Side- Right 2 4 of 4
L3 Drawer Back 2 4 of 4
L4 Drawer Bottom 2 4 of 4
Hardware Box - PACK. 1 4 of 4
Z
A
A1
D
G
X
L3
L3
L1
L1
L4
L4
L
L
L2
L2

Aussie II Assembly Instructions
17
Parts List
6x35 Cam Bolt x20
Cam
5⁄8“ Cam Cover x20
Butt Hinge
Pre-installed parts
ITEM DESCRIPTION QT Y.
c1 6x35 Cam Bolt 20
c2 5⁄8“ Cam Cover 20
d1 8x30 Dowel Pin 12
t3 Caster 4
b4 Caster Washer 4
s3 3.5x35 Screw 8
h1 Butt hinge (Pre-installed) 2
Drawer Runners
8x30 Dowel Pin x12
d1
3.5x35 Screw x8
Caster Washer x4 12mm Spanner x1Caster x4
c1
c2
c5
s3
t3
r4
b4

c5
Aussie II 18 Assembly Instructions
Step 21. Preparation Panels X, Z, D, A, L.
1. Insert cam boltsc1 into panels A,G, L,X and Z as illustrated below.
2. Insert dowel pins d1 to panels X,D and Z as illustrated below.
6x35 Cam Bolt x20
8x30 Dowel Pin x12
Step 22. PanelS X,Z and D assembly.
1. Insert cam bolts c1 on panel X and Z into cams on panel D and tighten in clockwise direction as shown.
5⁄8“ Cam Cover x4
180°
c1
Z
Z
A1
A
X
X
G
L
D
d1
d1
c1
c2
D

Caster x4
Caster Washer x4
Aussie II 19 Assembly Instructions
Step 23. Panel G assembly
1. Place caster washer b4 on extension casters t3 and screw into anchors in bottom panel G.
Step 24. Panel A and G assembly.
1. Insert cam bolts c1 on bottom panel G into cams in panels X and Z. Tighten cams in clockwise direction.
2. Insert cam bolts c1 on panel Ainto cams on panels X,D and Zand tightened in a clockwise direction.
Locate the arrow sticker on
bottom panel G.
The arrow sticker should face
the back of the caddy (panel D)
to orient the bottom correctly.
t3
r4
180°
180°
Z
A
X
G
G
t3
b4
12mm Spanner x1
r4
c5
c5

s3
Aussie II 20 Assembly Instructions
Step 24. Drawer assembly.
1. Slide bottom L4 into L, L1, L2 and L3 grooves as illustrated.
2. Connect drawer panels L1, L2 and L3 with screws s3 as illustrated below.
3. Insert cam bolts c3 on panel L into cams on panels L1 and L2 and tighten in a clockwise direction as illustrated below.
180° x2
Step 25. Slide drawer into caddy, aligning drawer runners.
5⁄8“ Cam Cover x8
3.5x35 Screw x8
s3
c2
c5
L3
L1
L4
L
L
L
L2