Kargo Master 40963 User manual

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40963/40943PartsList
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FrontTorqueTubePivotAssy.RearTorqueTubePivotAssy.
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FrontLadderPanAssy.(1)RearLadderPanAssy.(1)
      
Latch(1)LadderHook(2LadderStop(2)DampenerMntBrkt(2)Roller(4)Axle(2)Dampener(1)
NoDampenerMntBracketsin40943
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TorqueTube(1)
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LadderPanStiffener(1)
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HandleAssy.(1)
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Tools Needed
8' Tape Measure 1/4" End Wrench
1/4" Socket 5/16" End Wrench
5/16" Socket Hamme
r
Hardware Pack
(a)
Qty 2 -
5/16"-18 x 3/4" Carriage Bolt
(b)
Qty 10 -
5/16" Flat Washer
( c)
Qty 4 -
5/16" Lock Washer
(d)
Qty 6 -
5/16"-18 Nyloc Nut
(e)
Qty 4 -
5/16"-18 x 5/8" Hex Bolt
(j)
Qty 6 -
1/4"-20 x 7/8" Fully Threaded Hex Bolt
(k)
Qty 12 -
1/4" Flat Washer
(l)
Qty 6 -
1/4"-20 Nyloc Nut
(m)
Qty 1-
E6000
(n)
Qty 4-
3/8" Nylon Washer
(p)
Qty 2-
Nylon Spacer
For TECHNICAL SUPPORT Call: 800-343-7486 Monday - Friday 7:00 A.M. to 4:00 P.M (PST)
40963 40943 Harware List

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40963/40943InstallationInstructions
Step1
Bolt“Dampenermountingbracket”underneaththecrossbow(bothfrontandrear)asshownbelowusing3/8”x3/4Boltswithflatandlock
washers.
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Step2
Bolt“TorquetubepivotAssy.”underneaththecrossbow(bothfrontandrear)asshownbelowusing3/8”x3/4Boltswithflatandlock
washers.Besuretohavethe3holeflangesfacingeachother(rearbowshown).Youmayneedtodetachthefeetandliftthecrossbow
slightlytogetintoplace.
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Step3
Attachthe“TorqueTube”betweentheflangedplatesonthe“TorqueTubepivotAssy.”Using¼”x7/8”boltsasshownbelow.Besurethe
“TorqueTubepivotAssy.”arelineduppriortoboltingthemtogether.Youcannowre‐attachthefeet.
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j
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k
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l
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Step3continuned.
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Step4
Nextattachthe“Dampener”totherearbowassembly.Makesurethe“TorqueTubePivotAssy.”isrotatedsothecamispointedtowards
thecenterofthevan.Attachtheshaftendofthe“Dampener”tothecamusingthe5/16”pin,makesurethecotterpinissecure.Now
attachthebodyendtothe“DampenermountingBracket”usingthe5/16”x21/4”pin,sandwichthenylonspacer(p)tosecurethe
dampenerinthemiddleofthebracket.
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NylonSpacer
Dampener

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Step5
Attachthe“Latch”Totherearbowassy.asshownbelowusing5/16”x3/4”carriagebolts(a)withflatwashers(b)andnylocknuts(d).
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Step6
Nextinstallthe“Axles”and“Rollers”attheendofbothfrontandrearcrossbow.The“Axle”justslidesinandthe“Rollers”slideoverthe
endsofthe“Axle”asshownbelow,makesureinsertthenylonwashers(n)betweenthewheelsandcrossbow.
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Step7
Nextinstallthe“LadderPanAssy.”Aligncutoutsin“LadderPanAssy.”withthe“Rollers”andguidethearmsontothe“TorqueTubePivot
Assy.”Asyoulowertheassemblyontotherollers.Insert5/16”x2”boltswithflatwasherandnylocknutsthrougharmsand“TorqueTube
Assy.”Makesurethe“RearLadderPanAssy.”isontherearcrossbow.
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n
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Step8
Installhandleassembly,useE6000on5/16”x2”boltstokeepwateroutofthetube.Besurehandlewillclearthebackofthe
van.
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Step9
Attachladderpanstiffener,intheclosedposition,using5/16”x5/8”bolts(e)withlockwashers(c)andflatwashers(b).‐
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(c)
(b)
(e)

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Step10
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Attachladderhookstoladderpanson5/16”studsindesiredlocation(DiagramA).Attachladderstopstocoincidewithladder
hooksbyremoving3/8”x3/4”boltandplacingstopsothetabonthestopgoesintothecorrespondingslot.Thediagrambelow
showsinthelowerpositioncommonlyusedforextensionladders.Youcaninstallintheupperpositionintherearforstep
ladders(asshowninlastview).
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InstallationCompleteforExtensionLadder
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InstallationCompleteForStepLadder
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